Sliding member
10145415 ยท 2018-12-04
Assignee
Inventors
Cpc classification
F16C2240/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2204/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2223/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2204/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2202/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A sliding member which has a hardness suitable for use under heavy-load conditions and which exhibits excellent abrasion resistance property. A sliding surface is formed on a surface of a sliding layer that slidably supports an object to be slid. The sliding surface is then shot-blasted and is formed to have an uneven shape exhibiting an arithmetic average roughness (Ra) of more than 0 to 2.0 m, a ten-point average roughness (Rz) of more than 0 to 7.5 m, and a surface hardness (Hv) of 150 to 250.
Claims
1. A sliding member comprising a sliding surface formed on a surface of a sliding layer which is impact-hardened by a shot-blasting treatment, the sliding member and an object to be slid being rubbed together, wherein a surface of the sliding surface has an uneven shape to form an oil reservoir, wherein the sliding surface exhibits arithmetic average roughness (Ra) of more than 0 m and 2.0 m or less, ten-point average roughness (Rz) of more than 0 m and 7.5 m or less and surface hardness (HV) of 150-250, and the sliding surface slidably supports the object to be slid, wherein the sliding layer is composed of a copper alloy having a surface hardness (HV) of 80-150 before the shot-blasting treatment.
2. The sliding member according to claim 1, wherein a thickness of said sliding layer is more than 0 mm and 1.5 mm or less.
3. A piston pump, comprising: a cylinder block; a plain bearing supporting the cylinder block; and a sliding member of claim 1 applied to the plain bearing, wherein the sliding member and the cylinder block are rubbed together and the sliding surface slidably supports the cylinder block.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF THE INVENTION
(38) In an sliding member of the present invention, a sliding surface is formed on a surface of a sliding layer to which a shot-blasting treatment is performed, the surface of the shot-blasted sliding layer having an uneven shape exhibiting arithmetic average roughness (Ra) of more than 0 m but 2.0 m or less, ten-point average roughness (Rz) of more than 0 m but 7.5 m or less and surface hardness (Hv) of 150-250 and the sliding surface slidably supporting an object to be slid. In the sliding member, the sliding surface having a predetermined surface roughness is formed by, for example, rubbing together the surface of the sliding layer and a surface to be slid of an object to be slid after the shot-blasting treatment is performed on the surface of the sliding member. The sliding member is paired with the object to be slid.
(39) In the sliding member of the subject embodiment, the sliding layer is formed with a metal material of a single composition, an alloy material of a predetermined composition, a porous material of an alloy material to which a resin material is impregnated or the like. After the shot-blasting treatment is performed on the surface of the sliding layer, the sliding member and the object to be slid (not shown), which is to be paired, are rubbed together so as to form an oil reservoir and to improve a sliding property, so that the sliding surface exhibiting a desired surface roughness can be formed. Moreover, by performing the shot-blasting treatment to the surface of the sliding layer, the sliding layer is densified and a surface hardness is improved. Therefore, it can form the sliding surface exhibiting a desired surface hardness that is required for a circumstance to which heavy load is applied.
(40) Moreover, the sliding member and the object to be slid are paired after the rubbing operation and they are used as a bearing of a piston pump or the like, which will be described later. The rubbing operation of the sliding member and the object to be slid reduces a friction coefficient between the sliding surface of the sliding layer in the sliding member and the surface to be slid of the object to be slid. Therefore, in an example where they are embedded as a bearing of a cylinder block in the piston pump, a friction of the piston pump is reduced at a starting time.
(41) In the shot-blasting treatment, a grinding material composed of an iron-based metal material having a substantially spherical shape exhibiting a particle size of 180-300 m and surface hardness (Hv) of 280-600 is used. The shot-blasting treatment is carried out by spraying the above-described grinding material to the surface of the sliding layer under such a condition that a spray distance of the grinding material is 50 mm or more but 150 mm or less and spraying time is 5 sec or more but 30 sec or less.
(42) In this embodiment, the sliding layer having the above-mentioned desired surface roughness and surface hardness is formed on the sliding layer which is formed by a conventional copper alloy exhibiting the surface hardness (Hv) of about 80-150, for example, CuSn-based alloy by performing the rubbing operation between the sliding member and the object to be slid, which is to be paired, after the shot-blasting treatment is performed under the above-mentioned conditions.
(43) Copper (Cu) powder may be also used for the shot-blasting treatment. In the shot-blasting treatment using the copper powder, the copper powder has the particle size of about 350 m and the hardness of 80-120 Hv so that it is relatively soft. Therefore, an abraded wound at the surface of the sliding layer can be prevented. As a result, a step of forming the sliding surface having a predetermined surface roughness on a surface of the sliding layer can be quickly carried out by the rubbing operation between the sliding member and the object to be slid after the shot-blasting treatment.
(44) Moreover, for the treatment of the surface to be slid of the object to be slid, any blasting treatment for densification may be performed or may not be performed. If the thickness of the sliding layer is too thick, it breaks easily but if this thickness is thin, it is hard to break and its heat conductivity becomes good, so that it is formed to have the thickness of more than 0 mm but 1.5 mm or less, preferably more than 0 but 0.1 mm or less. Since the thickness of the sliding layer is thin, its heat conductivity is improved and its strength is close to that of the iron (Fe)-based alloy for the supporting layer that supports the sliding layer. Therefore, its fatigue strength can be improved.
(45) The sliding member of the subject embodiment has an advantage to suppress the corrosion and fatigue of the alloy because it is excellent at cavitation-erosion resistance property in a field of the hydraulic equipment by enabling the sliding layer to have a high hardness property based on the shot-blasting treatment and particularly, it is preferably applicable to an oil pressure pump or the like.
(46) A piston pump 1 is attached to a case 3 wherein a cylinder block 2 is supported by an input shaft 20 and the cylinder block 2 is rotated by a driving force transferred through the input shaft 20. The cylinder block 2 is provided with a plurality of cylinders 21 on a rotation direction. A piston 4 is provided in each of the cylinders 21 wherein the piston can be taken in and out.
(47) In the piston pump 1, a plain bearing 5 is provided to support the cylinder block 2 rotatably. The plain bearing 5 includes an inlet port 50 and a discharge port 51 that are opened along the rotation direction of the cylinder block 2. The plain bearing 5 is attached to a position between the cylinder block 2 and the case 3 with the inlet port 50 being communicated to a suction opening 30 provided at the case 3, and the discharge port 51 being communicated to a discharge opening 31 of the case 3. The sliding member of the subject embodiment is applied to the plain bearing 5. The cylinder block 2 rotates under a condition where the cylinder block 2 is pressed as the object to be slid to the shaft direction, so that the cylinder block 2 and the plain bearing 5 slide relatively.
(48) The piston pump 1 is provided with a swash plate 6 which takes the piston 4 in and out with respect to the cylinder 21 of the cylinder block 2 in accordance with the rotation of the cylinder block 2; a yoke 60 which changes an angle of the swash plate 6; and an operating piston 7 and a return spring 8 which drive the swash plate 6 and the yoke 60.
(49) In accordance with the rotation of the cylinder block 2, the piston pump 1 sucks oil by the cylinder 21 where the piston 4 runs out from the cylinder block 2 and discharges the oil by the cylinder 21 where the piston runs in. In the piston pump 1, by changing the angle of the swash plate 6 and the yoke 60, the stroke of the piston 4 changes so that the discharging volume of the oil can be adjusted.
(50) In the piston pump 1, a half bearing 9 is provided at the case 3 to support the swash plate 6 and the yoke 60 swingably. The sliding member of the subject embodiment is applied to the half bearing 9. A shaft portion 61 of the yoke 60 acts as an object to be slid and is swung under a condition where it is pressed to a circumferential direction. Therefore, the shaft portion 61 and the half bearing 9 slide relatively.
(51) In a configuration where the cylinder block 2 rotates in a single direction, the piston pump 1 is configured such that the oil suction and discharge sides are fixed. In a configuration where the cylinder block 2 rotates in both forward and reverse directions, the piston pump 1 is configured such that the oil suction and discharge sides can be switched. The cylinder block 2 slides in one direction or both forward and reverse directions on the circumferential direction under a condition where the plain bearing 5 is pressed to the shaft direction and it receives the heavy load. Thus, the cylinder block 2 and the plain bearing 5 slide in a circular direction under the heavy load condition.
(52) Moreover, in the configuration of the piston pump 1, an oil discharge rate is variable because the swash plate 6 and the yoke 60 swing in both the forward and reverse directions. In the half bearing 9, the shaft portion 61 slides along the circumferential direction in both the forward and reverse directions under the condition where the shaft portion 61 of the yoke 60 is pressed to the circumferential direction under the heavy load condition. Thus, the shaft portion 61 and the half bearing 9 slide in a straight direction under the heavy load condition.
EXECUTED EXAMPLES
(53) (1) Shape of Sliding Surface with or without Shot-Blasting Treatment
(54) Shapes and surface hardness of sliding surfaces of executed examples 1-3 made by performing the shot-blasting treatment, under the above described conditions, on the sliding layers made of the alloy materials with compositions shown in the following Table 1 were compared with those of sliding surfaces of comparison examples 1-3 made, without performing the shot-blasting treatment, of the alloy materials with compositions shown therein.
(55) TABLE-US-00001 TABLE 1 Alloy Surface Hardness Composition Hv (0.1) Executed Example 1 CuSn 229 Executed Example 2 CuSnBi 231 Executed Example 3 CuSnPb 236 Comparison Example 1 CuSn 118 Comparison Example 2 CuSnBi 116 Comparison Example 3 CuSnPb 114
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(60) As shown in
(61) In the executed example 2 where the alloy composition was CuSnBi, the sliding surface 10 after the shot-blasting treatment exhibited the arithmetic average roughness (Ra) of 2.344 m, the ten-point average roughness (Rz) of 8.286 m and the average distance (Sm) of the concavity and the convexity of 0.2244 mm. Moreover, the surface hardness (Hv) thereof was 231.
(62) In the executed example 3 where the alloy composition was CuSnPb, the sliding surface 10 after the shot-blasting treatment exhibited the arithmetic average roughness (Ra) of 1.821 m, the ten-point average roughness (Rz) of 7.071 m and the average distance (Sm) of the concavity and the convexity of 0.2067 mm. Moreover, the surface hardness (Hv) thereof was 236.
(63) On the other hand, as shown in
(64) In the comparison example 2 where the alloy composition was CuSnBi, the arithmetic average roughness (Ra) was 0.931 m, the ten-point average roughness (Rz) was 8.091 m and the average distance (Sm) of the concavity and the convexity was 0.3547 mm. Moreover, the surface hardness (Hv) thereof was 116.
(65) In the comparison example 3 where the alloy composition was CuSnPb, the arithmetic average roughness (Ra) was 0.5784 m, the ten-point average roughness (Rz) was 4.074 m and the average distance (Sm) of the concavity and the convexity was 0.2732 mm. Moreover, the surface hardness (Hv) thereof was 114.
(66) From the above-described results, it has been found that, in each executed example where the shot-blasting treatment is performed, the uneven shapes are formed at the upper and lower sides with respect to a roughness center line O. On the other hand, it has been found that, in each comparison example where the shot-blasting treatment is not performed, there is substantially no convex portion at the upper side with respect to the roughness center line O. In addition, it has been found that, by performing the shot-blasting treatment, the surface hardness is improved approximately twofold by comparison with the case where the shot-blasting treatment is not performed.
(67) (2) Durability Relation with or without Shot-Blasting Treatment
(68) In order to verify impact of the above-described differences of the surface shapes that affects the durability such as adhesion, abrasion and corrosion, a test was executed by using the piston pump 1 as shown in
(69) Cut-Off Durability Test
(70) Discharge Pressure: 0-28 MPa Cycle Number: 30,000 cycles (ON: 1 sec, OFF: 1 sec) Oil Temperature: 60 C. Shaft Rotation Number: N=1,800 rpm
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(77) In the half bearing 9 to which the sliding member of the executed example 1, alloy composition of which was CuSn, shown in
(78) The surface hardness of the sliding surface is improved by the shot-blasting treatment so that the uneven shape of the sliding surface formed by the shot-blasting treatment as shown in
(79) On the other hand, in the half bearing 9 to which the sliding member of the comparison example 1, the alloy composition of which was CuSn, shown in
(80) Here, the alloy composition of the executed example 1 does not include Pb exhibiting a self-lubricating effect. It has been found that if an oil film can be kept appropriately under boundary lubrication without adding Pb, it can prevent the adhesion from generating.
(81) Also, in the half bearing 9 to which the sliding member of the executed example 2, the alloy composition of which was CuSnBi, shown in
(82) Further, the surface hardness of the sliding surface was improved by the shot-blasting treatment so that the uneven shape of the sliding surface formed by the shot-blasting treatment as shown in
(83) On the other hand, in the half bearing 9 to which the sliding member of the comparison example 2, the alloy composition of which was CuSnBi, shown in
(84) Also, in the half bearing 9 to which the sliding member of the executed example 3, the alloy composition of which was CuSnPb, shown in
(85) Further, the surface hardness of the sliding surface was improved by the shot-blasting treatment so that the uneven shape of the sliding surface formed by the shot-blasting treatment as shown in
(86) On the other hand, in the half bearing 9 to which the sliding member of the comparison example 3, the alloy composition of which was CuSnPb, shown in
(87) As the above description, in the sliding member of each executed example, it has been found that the adhesion and the abrasion are suppressed in regard to the formation of the oil film under the boundary lubrication by providing the uneven shape on the sliding surface by the shot-blasting treatment and improving the surface hardness. Therefore, it has been found that if the sliding member of each executed example is applied to the half bearing 9 of the piston pump 1 shown in
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(94) Also, in the plain bearing 5 to which the sliding member of the executed example 1, the alloy composition of which was CuSn, shown in
(95) Further, the surface hardness of the sliding surface was improved by the shot-blasting treatment so that the uneven shape of the sliding surface formed by the shot-blasting treatment as shown in
(96) On the other hand, in the plain bearing 5 to which the sliding member of the comparison example 1, the alloy composition of which was CuSn, shown in
(97) Also, in the plain bearing 5 to which the sliding member of the executed example 2, the alloy composition of which was CuSnBi, shown in
(98) Further, the surface hardness of the sliding surface was improved by the shot-blasting treatment so that the uneven shape of the sliding surface formed by the shot-blasting treatment as shown in
(99) On the other hand, in the plain bearing 5 to which the sliding member of the comparison example 2, the alloy composition of which was CuSnBi, shown in
(100) Also, in the plain bearing 5 to which the sliding member of the comparison example 3, the alloy composition of which was CuSnPb, shown in
(101) Further, the surface hardness of the sliding surface was improved by the shot-blasting treatment so that the uneven shape of the sliding surface formed by the shot-blasting treatment as shown in
(102) On the other hand, in the plain bearing 5 to which the sliding member of the comparison example 3, the alloy composition of which was CuSnPb, shown in
(103) (3) Rubbing Operation after Shot-Blasting Treatment
(104) The rubbing operation with the object to be slid was performed on the surface of the sliding layer 11 having the arithmetic average roughness (Ra) of more than 0 m but 2.5 m or less, the ten-point average roughness (Rz) of more than 0 m but 10.0 m or less and the surface hardness (Hv) of 150-250 formed by the shot-blasting treatment. The rubbing operation after the shot-blasting treatment formed the sliding surface 10 exhibiting the arithmetic average roughness (Ra) of more than 0 m but 2.0 m or less, the ten-point average roughness (Rz) of more than 0 m but 7.5 m or less and the surface hardness (Hv) of 150-250.
(105) As described hereinbefore, it has been found that the corrosion based on the jet flow is suppressed in regard to the formation of the oil film under the boundary lubrication by providing the sliding surface having the uneven shape by the shot-blasting treatment and the rubbing operation to form the oil reservoir on the surface of the sliding layer and improving the surface hardness of the sliding surface by the shot-blasting operation. Therefore, it has been found that if the sliding member of each executed example is applied to the plain bearing 5 or the like of the piston pump 1 shown in
(106) Since the sliding member according to the present invention exhibits the resistance of the adhesion, abrasion and corrosion even under the boundary lubricating, it is preferably applicable to the bearing of the hydraulic equipment to which the heavy load is applied.