Low-consumption clutch actuating mechanism for electronic cylinders in locks and method for operating the same
10145147 ยท 2018-12-04
Assignee
Inventors
Cpc classification
E05B47/0649
FIXED CONSTRUCTIONS
E05B35/007
FIXED CONSTRUCTIONS
E05B2047/0026
FIXED CONSTRUCTIONS
E05B47/0642
FIXED CONSTRUCTIONS
F16D67/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E05B47/06
FIXED CONSTRUCTIONS
E05B17/04
FIXED CONSTRUCTIONS
F16D67/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Clutch actuating mechanism for electronic cylinders in locks and method for operating the same. The clutch actuating mechanism for an electronic cylinder in locks relates, in particular, to a clutch actuating mechanism which is responsible for storing the energy supplied by the motor and returning said energy to the clutch at the moment it passes from a clutched position to a declutched position, all of this being carried out with reduced energy consumption. It also relates to the method for operating said mechanism.
Claims
1. A clutch actuating mechanism of an electronic cylinder for locks for controlling the transmission of a rotational movement by way of clutch elements between a first rotor, in the interior of which the clutch mechanism is situated, and a second rotor which, with the rotation thereof, transmits a movement to an eccentric, in a cylinder body, comprising: an electric motor which actuates a drive axle which is coaxial to a first axis and which rotates in two directions; a first body installed in an inseparable manner on said drive axle and which comprises a cam and first pushing means; a second body coaxial to said first axis, arranged after said first body and which comprises first drive means and brake means; a third body coaxial to the first axis, arranged after said second body and on which the clutch elements act, wherein said third body rotates between a declutched position, in which the movement is not transmitted between the first and second rotor and a clutched position, in which the movement is transmitted between the first and second rotor; a moving brake element which has a protrusion at one end, said protrusion being associated with said cam of the first body; a first elastic element in contact with said brake element for controlling the position of the same in relation to the cam of the first body and in relation to the brake means of the second body; and a second elastic element between the second body and the third body and connected to both, by means of which a rotation in a first direction of the drive axle produces a rotation of the first body between an initial position and a final position and produces a transmission of a rotational movement from said first body to the second body and from the second body to the third body with a smaller rotational angle than that of the second body, causing an elastic load of the second elastic element.
2. The mechanism according to claim 1, wherein the brake element and the first elastic element are situated between the motor and the first body, the brake element pivoting around a second axis, parallel to the first rotational axis of the drive axle.
3. The mechanism according to claim 1, wherein the cam is a groove in the interior of which the protrusion of the brake element is situated, the protrusion of the brake element being driven towards a first surface of said groove by the first elastic element, the protrusion of the brake element being situated between the first elastic element and said first surface of the groove.
4. The mechanism according to claim 3, wherein said first surface of the groove follows a path which comprises two first sections, each one at one of two ends of the groove and at least one second intermediate section situated between said two first sections.
5. The mechanism according to claim 4, wherein in said first sections of the groove, the brake means of the second body are in contact with the protrusion of the brake element when the drive axle is at rest, thus limiting the movement of the second body with respect to the first body and defining a locking position of the brake element.
6. The mechanism according to claim 4, wherein the protrusion of the brake element is not in contact with the brake means of the second body when said protrusion is located in the intermediate section of the groove, allowing the movement of said second body together with the first body since the first pushing means of the first body are in contact with the first drive means of the second body, defining a transmission position where the brake element is not locking the second body.
7. The mechanism according to claim 4, wherein the protrusion of the brake element, when it is located between one of the first sections and the intermediate section of the groove, compresses the first elastic element and the first elastic element pushes the protrusion vertically and eliminates the contact between said protrusion and the brake means of the second body, defining a transition position of the brake element.
8. The mechanism according to claim 3, wherein said first surface is an upper surface of the groove against which the first elastic element pushes the protrusion.
9. The mechanism according to claim 1, wherein the second body and the third body are joined by the second elastic element arranged axially to the first axis, after the drive axle and independently of the latter such that said second elastic element transmits the rotation of the second body to the third body, causing a rotation in the third body from said declutched position to said clutched position or vice versa, accumulating energy in the elastic element.
10. The mechanism according to claim 9, wherein the second elastic element is a torsion spring which maintains the second and the third bodies joined by traction.
11. The mechanism according to claim 1, wherein the second body comprises second pushing means and the third body comprises second drive means, the relative position of which is controlled by the second elastic element arranged therebetween.
12. The mechanism according to claim 11, wherein the second pushing means of the second body and the second drive means of the third body contact the second elastic element situated between both, causing the rotation of the second body, the rotation of the third body from said declutched position to said clutched position or vice versa, accumulating energy in said elastic element when the second body rotates more than the third body.
13. The mechanism according to claim 1, wherein said clutch mechanism comprises at least the following clutch elements: two rolling spherical driving elements housed in housings arranged diametrically opposed in the first rotor, a radial pushing element in the form of a flat or stamped spring situated between the third body and the rolling driving elements, and an interior surface in the second rotor with at least two diametrically opposed grooves for housing the rolling spherical driving elements.
14. A method for operating a clutch actuating mechanism according to the clutch actuating mechanism of claim 1, wherein when the first body rotates between said initial position and said final position or vice versa, the protrusion of the brake element travels a path followed by the cam determining the following positions: a locking position of the brake element when the protrusion is slid through the first section of a first end of the groove, a transition position of the brake element from locking to unlocking when the protrusion goes from being slid from the first section of the groove to the second section of the same, or vice versa, going from unlocking to locking, a transmission position where the brake element is not locking and the protrusion is slid through the second section of the groove, a transition position of the brake element from unlocking to locking when the protrusion goes from being slid from the second section of the groove to the first section of a second end of the same, or vice versa, going from locking to unlocking and a locking position of the brake element when the protrusion is slid through the first section of the second end of the groove.
15. The method according to claim 14, wherein after the rotation of the first body between the initial position and the final position or vice versa and with the clutch elements acting on the third body and preventing the rotation of said third body, the overloading of the second elastic element is caused due to the additional rotation of the second body with respect to the third body, said third body being maintained in the declutched position and making the rotation of the second rotor impossible.
16. The method according to claim 15, wherein the clutch elements cease to act on the third body, causing the easing or unloading of the second elastic element which forces the rotation of said third body when said second elastic element acts on the second drive means, the third body going to a clutched position and thus enabling the rotation of the second rotor.
17. The method according to claim 14, wherein after the rotation of the first body between the initial position and the final position or vice versa and with the clutch elements not acting on the third body, said third body rotates when the elastic element acts on the second drive means.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other advantages and characteristics of the invention will be understood more thoroughly from the following detailed description of exemplary embodiments with reference to the attached drawings which must be viewed in an illustrative and non-limiting manner, in which:
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DETAILED DESCRIPTION OF THE INVENTION AND EXEMPLARY EMBODIMENTS
(28) The invention will be described below according to the attached figures and with reference thereto.
(29)
(30) The clutch actuating mechanism 200, shown in
(31) In a preferred embodiment, in view of
(32) Said first body 220 is inseparable from the drive axle 211 of the electric motor, fed by the batteries (not shown) such that when the electric motor is operating the drive axle 211 rotates in one or another direction causing the first body 222 to also rotate with respect to the rotational axis a coaxially to the drive axle 211. The first body 220 has a cam 211 formed by a groove which passes through the surface thereof.
(33) A movable brake element 260 and a first elastic element or brake spring 270 are arranged between the motor 210 and the first body 220 around a second axis b parallel to the first axis or rotational axis a of the drive axle 211. The movable brake element 260 is preferably formed by an arm which has, on one of the ends thereof, a protrusion 262, preferably perpendicular to said arm, and on the opposite end, it has means which allow it to be supported and rotate with respect to said second axis b. The first elastic element 270 is preferably a torsion spring which pivots with respect to the second axis b such that it comprises an arm or end 271 responsible for pushing the protrusion 262 upwards or downwards depending on the configuration and a second arm or end 272 angled with respect to the first which is supported against another fixed surface of the system for maintaining the elastic element 270 elastically loaded.
(34) Said protrusion 262 of the brake element 260 is associated with the cam 221 of the first body 220, preferably passing through the same and is slid across one of the two surfaces of said cam, across the upper surface or across the lower surface, the protrusion 262 being pushed against the sliding surface by the cited spring 270. In the figures, it is observed how the protrusion 262 is situated between the first spring 270 and the upper surface of the cam 221, on which it is slid. The surface of the cam 221 on which the protrusion 262 slides has a particular path with the aim of displacing said protrusion 262. Depending on the situation of the protrusion 262 in the cam 221, said protrusion enters or does not enter into contact with brake means 232 arranged on the surface of the second body 230 opposed to the first body 220. Said brake means 232 are depicted by a protrusion or protuberance 232 on said surface, although it may also be an indentation in the same.
(35) After the second body 230, a third body 250 is arranged situated axially around the rotational axis a of the drive axle 211 like the second body 230. A second elastic element 240, 245 is arranged between both second 230 and third 250 bodies. The third body 250 preferably has a cylindrical configuration with two opposing protuberances 252 at both sides of the cylinder. Said third body 250 can rotate between two maximum positions such that in a first position the mechanism is declutched, that is to say, that the movement is not transmitted between the first rotor 300 and the second rotor 450 and in a second position the mechanism is clutched, that is to say, that the movement is transmitted between the first rotor 300 and the second rotor 450. Said positions, first and second, are delimited by the travel stops 310 (
(36) The second elastic element 240, 245 allows, irrespective of the rotation carried out by the second body 230 pushed by the first body 220, the third body 250 to always tend to be aligned with said second body 230 and vice versa, said second elastic element 240, 245 being elastically loaded when the clutch elements prevent the third body 250 from rotating, accompanying the second body 230 or vice versa and being unloaded when said clutch elements cease to act on the third body 250.
(37) In one alternative, shown in
(38) In another alternative, shown in
(39) In
(40) As
(41) In the sequences from A to G of
(42) Furthermore,
(43) On the basis of said figures, it is observed how, depending on the situation of the protrusion 262 of the brake element 260 in the cam 221, the second body 230 rotates or does not rotate with respect to the first 220 since the protrusion 262 interacts or does not interact with the brake means 232 of the second body 230. Therefore, and as a function of the specific situation of the protrusion 262 via the path of the cam 221, the second body 230 adopts different positions with respect to the first body 220 when it rotates at the same time as the drive axle 211.
(44) The second body 230 departs from a locking position with respect to the first body 220 when the drive axle 211 is at rest or when the drive axle starts to rotate and while the protrusion 262 is pushed against any of the two first sections 221a of the cam, depending on whether the drive axle 211 rotates in one direction or in another, said protrusion 262 which passes through the cam 221 is in contact with the brake means 232 of the second body 230, preventing the rotation of this second body 230. Said brake means 232 are preferably a protuberance or a notch on the surface of the second body 230 such that when the protrusion 262 is at a level which is determined by the first section 221a, it interacts with the brake means 232, thus preventing the movement of the second body 230 with respect to the first body 220.
(45) Once the protrusion 262 starts to leave the first section 221a of the cam 221 as the rotation of the drive axle 211 continues, the protrusion 262 is faced with the change of path between the first section 221a and the second intermediate section 221b of the cam 221, therefore changing level and forcing or compression said protrusion 262 to the first spring 270. When the height or level of the protrusion 262 changes with respect to the brake means 232, there is still no contact between the two, therefore the second body 230 is free, thus a transition position present between the first section 221a and the intermediate section 221b or vice versa being established.
(46) When the rotation of the drive axle 211 continues, the protrusion starts to slide over the second section 221b of the cam 221, following the path thereof. During this second section 221b, the protrusion 262 does not interact with the second body 230, but the pushing means 222 of the first body 220 contact, in the rotation thereof, the drive means 231 of the second body 230 such that the rotation of the first body 220 is transmitted to the second body 230. Thus a transmission position is defined in which the rotational movement is transmitted from the first body 220 to the second body 230 and where the brake element 260 is still not locking the second body 230.
(47) In
(48) The different positions of the protrusion 262 in the cam 221 are described in detail below with reference to
(49) Firstly, in the position 6A, the first body 220 is in an initial position and the protrusion 262 of the brake element 260 is in contact with the right vertical face of the cam 221. In the following position, the first body 220 rotates a few degrees to the position 6B, thus travelling the first section 221a of the cam 221 and the second body 230 being in the locking position. Prior to starting to compress the first spring 270 and from the previous position, the first body 220 rotates to a third position 6C in which said first spring 270 is compressed when the protrusion 262 lowers, being slid across the face of the cam 221 such that the protrusion 262 goes from the first section 221a to the second section 221b of the cam 221, in a transition position. From said third position, the first body 220 continues rotating to a fourth position, position 6D, while the protrusion 262 is slid via the second section 221b of the surface of the cam 221, in a transmission position of the rotational movement from the first body 220 to the second body 230. Then, from said fourth position 6D, the first body 220 rotates a few degrees more to a fifth position 6E in which the first spring 270 is decompressed and the protrusion 262 rises to the same radial height present at the start of the sequence, passing through the transition position again. Lastly, the first body 220 makes the final rotation thereof in the same direction, position 6F, where the protrusion 262 impacts the end of the cam 221, stopping the rotational movement of the first body 220.
(50) Once the final position has been reached, the motor 210 stops, but the protrusion 262 is not maintained against the end of the cam 221, but rather due to the action of the second elastic element 240, 245, the second body 230 is pushed backwards, thus moving backwards and pushing the protrusion 262 backwards until entering into contact with the brake means 232 of said second body 230 and reaching the position 6G, locking the brake element 260 to the second body 230 or, i.e. the clutch actuating assembly 200 remaining braked.
(51) The system is symmetric in both directions when the protrusion 262 of the brake element 260 is displaced along the cam 221 in one direction and in the opposite direction. In this way, when the motor 210 is re-activated, the motor axis 210 rotates in the direction opposite to the one previously described, causing the rotation of the first body 220 in the opposite direction to the one described and the previous movements and positions being reproduced.
(52) All the steps of the movement of the first body 220 and the protrusion 262 of the brake element 260 have the object of activating and deactivating the brake element 260 which acts on the brake means 232 of the second body 230. The first body 220, in addition to deactivating the brake element 260, is responsible for driving the second body 230. As has been previously described, the first body 220 rotates freely to a position 6B, between the position 6B and 6C, compresses the first spring 270 and makes the protrusion 262 lower along the cam 221. From this position 6C and once the brake element 260 has been deactivated, the first body 220 starts to drive the second body 230 by way of the pushing means 222 which contact the drive means 231 in said second body 230. Once the first body 220 starts to drive the second body 230, the two move simultaneously until reaching the position 6F in which the first body 220 has rotated more than the second body 230 since it had started the rotation thereof beforehand and the second body 230 being driven by the first body 220.
(53) In this way, the second body 230 is not capable of rotating unless the first body 220 has been previously rotated a few initial degrees to the position 6C, thus deactivating the brake element 260 when the protrusion 262 ceases to contact the brake means 232 of the second body 230. This brake element 260 act both on the journey there and back as a function of the rotational direction of the drive axle 211 and of the first body 220.
(54) Similarly, in
(55) In
(56) In particular, based on
(57) The brake element 260 enables, as detailed below, the mechanism to accumulate, in the second spring 240, 245, the energy exerted by the motor 210 in determined circumstances and until the motor 210 and the first body 220 return to the initial position.
(58) Lastly, the rotational movement carried out by the motor 210 and by the first body 220 is transmitted, as has been described, by way of the different components of the clutch actuating mechanism 200 to the third body 250. This movement can be transmitted, as has been explained, from the second body 230 by way of the second spring 240, 245 to the third body 250 in different ways according to the relation between said second 230 and third 250 body and the type of second spring 240, 245 used.
(59) Said third body 250 carries out a rotation of preferably 90? from the declutched position thereof, or position A, to the clutched position or position B. The rotation is transmitted to the third body 250 by the second body 230, and both positions are limited by stops 310 arranged on the casing or first rotor 300 against which protrusions 253 arranged on the third body 250 impact when the third body 250 rotates. Similarly, the rotation of the third body 250 between the cited two positions can be impeded by the clutch elements of the clutch mechanism situated between the first rotor 300 and the second rotor 450.
(60) When the third body 250 goes from a declutched position to a clutched position, a protrusion 253 of the third body 250 impacts said travel stops 310 of the first clutched rotor 300, preventing the rotation of the third body 250 from continuing. The same occurs when the third body 250 returns to the declutched position, impacting the travel stops 310 of the first declutched rotor 300 from the clutched position.
(61) Based on the foregoing, different situations can arise when the rotation ceases in a first direction of the drive axle 211 with respect to the first axis a and after the rotation of the first body 220 between the two end positions thereof having been produced and having transmitted said rotation to the third body 250 by way of the second body 230: the mechanism can be maintained in the declutched position due to the actuation of the clutch elements arranged between the first rotor 300 and the second rotor 450 and which act on the third body 250, preventing the complete rotation of the same between the two positions thereof, which causes the overloading of the second elastic element 240, 245 due to the rotation of the second body 230 and the impossibility of the third body 250 to rotate. the mechanism goes to the clutched position when the third body 250 rotates from the previous declutched position to the clutch position since the clutch elements arranged between the first rotor 300 and the second rotor 450 cease to act on the third body 250, causing the easing or unloading of the second elastic element 240, 245 which forces the rotation of said third body 250 in order to be aligned with the second body 230. the mechanism goes directly from the declutched position to the clutched position when the third body 250 rotates, allowing the rotation of the second rotor 450 by way of the clutch elements arranged between the first rotor 300 and said second rotor 450 when these elements do not prevent the rotation of the third body 250.
(62) Similarly, the rotation in the second direction of the drive axle 211, contrary to the previous rotation, with respect to the first axis a produces the opposing rotation of the first body 220 from the two end positions thereof.
(63) Subsequently and once it has been detailed how the transmission of the rotational movement from the electric motor 210 to the third body 250 is carried out, it is necessary to clarify the different situations which arise between the third body 250 and the electronic cylinder formed by the two mechanisms, the clutch actuating mechanism 200 and the clutch mechanism as a function of the position of the knob. That is to say, the first rotor or casing 300 which comprises, in the interior thereof, the clutch actuating mechanism 200 object of the invention interacts by way of the third body 250 with the elements external to the clutch actuating mechanism 200. Specifically, the rotor 450 is observed which, by way of the rotation thereof, transmits the movement to the eccentric 610 of the cylinder 600 and a first exemplary embodiment of a transmission mechanism arranged between the first 300 and second 450 rotor with the different transmission elements.
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(65) By means of the previous construction, when the rotation of the first rotor 300 also causes the rotation of the flat spring 500 which acts by pushing the spheres 510 against the interior surface 452 of the second rotor 450, these spheres rotate along said surface 452. Depending on the position of said clutch elements as well as on the position of the third body 250 of the clutch actuating mechanism 200, the movement is or is not transmitted from the first rotor 300 to the second rotor 450 and therefore to the eccentric 610 of the cylinder 600.
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(67) In addition,
(68) Similarly,