Ultrafiltration membrane and a preparation method thereof
10143972 ยท 2018-12-04
Assignee
Inventors
- Jiansheng Li (Jiangsu, CN)
- Shunlong Pan (Jiangsu, CN)
- Xiaofeng FANG (Jiangsu, CN)
- Lianjun WANG (Jiangsu, CN)
- Xiuyun SUN (Jiangsu, CN)
- Jinyou Shen (Jiangsu, CN)
- Weiqing Han (Jiangsu, CN)
- Xiaodong Liu (Jiangsu, CN)
Cpc classification
B01D67/0088
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3078
PERFORMING OPERATIONS; TRANSPORTING
B01D2323/286
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01J20/305
PERFORMING OPERATIONS; TRANSPORTING
B01D2325/12
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28026
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3085
PERFORMING OPERATIONS; TRANSPORTING
B01J20/26
PERFORMING OPERATIONS; TRANSPORTING
B01D69/147
PERFORMING OPERATIONS; TRANSPORTING
B01J20/205
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28021
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28033
PERFORMING OPERATIONS; TRANSPORTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
B01D61/14
PERFORMING OPERATIONS; TRANSPORTING
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
B01D69/148
PERFORMING OPERATIONS; TRANSPORTING
B01J20/06
PERFORMING OPERATIONS; TRANSPORTING
B01D67/0023
PERFORMING OPERATIONS; TRANSPORTING
B01D67/00416
PERFORMING OPERATIONS; TRANSPORTING
B01D71/68
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D71/68
PERFORMING OPERATIONS; TRANSPORTING
B01J20/26
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
B01D61/14
PERFORMING OPERATIONS; TRANSPORTING
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides an ultrafiltration membrane comprising a sulfone polymer membrane matrix with pores and an organic polymer sealing layer, wherein the pores are filled with nanoadsorbents. The present invention further provides a method for preparing the ultrafiltration membrane, which includes the following steps: (1) synthesizing nanoadsorbents; (2) preparing the sulfone polymer membrane matrix by immersion-precipitation phase inversion; and (3) immobilizing nanoadsorbents in the pores of the sulfone polymer membrane matrix by reverse filling, then sealing the pores with organic polymers to form a multifunctional ultrafiltration membrane. In the present invention, colloidal gold, polyethylene glycol molecules and Pb(II) ions (and so forth) are utilized as models of viruses, macromolecular organic pollutants, and small molecular pollutants, respectively. It is shown that the multifunctional ultrafiltration membrane allows for removal of multiple pollutants from water and can simultaneously remove multiple pollutants under low pressure.
Claims
1. A method for preparing an ultrafiltration membrane, the ultrafiltration membrane comprising a sulfone polymer membrane matrix with pores and an organic polymer sealing layer, wherein the pores are filled with nanoadsorbents, the nanoadsorbents are porous hollow nanoparticles, and the porous hollow nanoparticles are hollow porous hydrous zirconium oxide (HZO) particles, the method comprising the following steps: (1) synthesizing the nanoadsorbents; (2) preparing the sulfone polymer membrane matrix by immersion-precipitation phase inversion, wherein the sulfone polymer membrane matrix has a top surface and a bottom surface opposite to each other, the pores extend from the bottom surface of the sulfone polymer membrane matrix toward the top surface of the sulfone polymer membrane matrix; and (3) immobilizing the nanoadsorbents in the pores of the sulfone polymer membrane matrix by filling the nanoadsorbents into the pores from the bottom surface of the sulfone polymer membrane matrix, then sealing the pores with organic polymers to form the ultrafiltration membrane.
2. The method according to claim 1, wherein a procedure of the immersion-precipitation phase inversion comprises the following steps: (1) stirring sulfone polymers, polyvinylpyrrolidone and NN dimethylformamide constantly in oil bath to obtain a uniform and homogeneous casting solution, then leaving the casting solution to stand to remove remaining air bubbles, and spreading the bubbleless casting solution with a casting knife onto a clean glass plate of which a temperature is 60?100? C. to form a membrane; (2) standing the glass plate in air for evaporation and then immersing it in a non-solvent bath; and (3) taking out the resulting membrane and rinsing it in deionized water to obtain the sulfone polymer membrane matrix which is then kept in deionized water before use, wherein the procedure of filling the nanoadsorbents into the pores from the bottom surface of the sulfone polymer membrane matrix comprises the following steps: (1) dispersing the synthesized nanoadsorbents in water by ultrasound to form a nanoadsorbent solution; and (2) placing the bottom surface of the sulfone polymer membrane matrix upside down in a stirred ultrafiltration cell in order that the bottom of the sulfone polymer membrane matrix is facing the filtrated nanoadsorbent solution and filling the polymer membrane matrix with the filtrated nanoadsorbent solution under controlled pressure, wherein the pressure ranges from 0.01 Mpa to 0.1 Mpa.
3. The method according to claim 1, wherein the pores are finger-like in shape.
4. The method according to claim 1, wherein the pore sizes are 10?40 ?m?90?150 ?m.
5. The method according to claim 1, wherein the porosity of the ultrafiltration membrane is 65%?80% before the pores are filled with the nanoadsorbents and 35%?50% after the pores are filled with the nanoadsorbents.
6. The method according to claim 1, wherein a content of the nanoadsorbents is 10%?70%.
7. The method according to claim 1, wherein the organic polymers are polydopamine or polyvinyl alcohol.
8. The method according to claim 2, wherein the sulfone polymers are polysulfone and polyethersulfone.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED ILLUSTRATION OF THE EMBODIMENTS
(10) The following embodiments aim to make persons skilled in the art understand the present invention more comprehensively, yet in no way to limit the scope of the present invention.
(11) As illustrated in
(12) The ultrafiltration membrane is prepared by the following steps: (1) synthesizing nanoadsorbents; (2) preparing the sulfone polymer membrane matrix by immersion-precipitation phase inversion; and (3) immobilizing nanoadsorbents in the pores of the sulfone polymer membrane matrix by reverse filling, then sealing the pores with organic polymers to form the ultrafiltration membrane.
(13) The procedure of immersion-precipitation phase inversion comprises the following steps: (1) stirring sulfone polymers, polyvinylpyrrolidone and NN dimethylformamide constantly in oil bath to obtain a uniform and homogeneous casting solution, then leaving the casting solution to stand to remove remaining air bubbles, and spreading the bubbleless casting solution with a casting knife onto a clean glass plate of which the temperature is 60?100? C. to form a membrane; (2) standing the glass plate in air for evaporation and then immersing it in a non-solvent bath; and (3) taking out the resulting membrane and rinsing it in DI water to obtain the sulfone polymer membrane matrix which is then kept in DI water for later use.
(14) The procedure of reverse filling comprises the following steps: (1) dispersing the synthesized nanoadsorbents in water by ultrasound; and (2) placing the sulfone polymer membrane matrix upside down in a stirred ultrafiltration cell and filling it with filtrated nanoadsorbent solution under controlled pressure, wherein the pressure ranges from 0.01 Mpa to 0.1 Mpa.
(15) The ultrafiltration membrane in the present invention has both adsorption function and rejection function, thereby shortened as multifunctional ultrafiltration membrane. In the present invention, colloidal gold, polyethylene glycol molecules and Pb(II) ions are utilized as models of viruses, macromolecular organic pollutants, and small molecular pollutants respectively. The water treatment performance of multifunctional membranes is verified by these models. It is shown that the ultrafiltration rejection of multifunctional membranes can remove pollutants such as viruses, bacteria and organic pollutants, while the adsorbents stored in the membrane matrix can further remove small molecular pollutants.
(16) Embodiment 1
(17) Step 1. Synthesis of Porous Hollow Nanoparticles
(18) Porous hollow HZO particles were voted as the porous hollow nanoparticles model in the present embodiment.
(19) The preparation of porous hollow HZO particles comprised four steps. (1) to prepare SiO.sub.2 particles, 18 mL concentrated ammonia and 49.5 mL water were added to 32.5 mL ethanol. After stirring for 30 min, a mixture of 9 mL tetraethoxysilane and 91 mL absolute alcohol was added. The reaction mixture was further stirred for 8 h. The resultant colloids were centrifuged, fully washed with distilled water and alcohol for three times, and then redispersed in 320 mL absolute ethanol; (2) 1.0 mL distilled water and 0.75 g Brij-35 were added into the above obtained solution and stirred for 2 h before a mixture of 4.5 mL Zirconium n-butoxide and 45.5 mL absolute alcohol were added. The reaction mixture was stirred for another 8 h before the products were collected through centrifugation and redispersed in water (50 mL). After aging for 12 h, the composites were collected and dried; (3) the above obtained product was extracted with acetone for 24 hours to remove the template agent Brij-35; (4) the template agent removed product was treated with NaOH (5 M) for 20 h to remove silica, and the porous hollow HZO particles was obtained for further use.
(20)
(21) Step 2. Preparation of a Polyether Sulphone (PES) Ultrafiltration Membrane Matrix
(22) The present embodiment used polyether sulphone (PES) to prepare sulfone polymer membrane matrix by immersion-precipitation phase inversion. 16 g polyether sulphone (PES), 8 g polyvinylpyrrolidone (PVP) and 76 g N-N dimethylformamide were mixed and stirred in 70? C. oil bath for 5 hours to obtain a uniform and homogeneous casting solution. Remaining air bubbles that appeared due to the stirring of the casting solutions were removed by leaving the prepared solutions to stand for more than 12 hours. Afterwards, the solution was spread with a casting knife onto a clear glass plate of which the temperature was 60? C. at 25? C., 60% humidity. After being stood in air for 5 s, the resulting membrane was immersed in non-solvent bath for half an hour, then rinsed with DI water, and preserved in DI water before use. The rejection of the prepared PES ultrafiltration membrane matrix for 1 g/L bovine serum albumin (BSA, 67000 Mw) was 95.5%, and the pure water flux of the prepared PES ultrafiltration membrane matrix was 384.6 L/m.sup.2.Math.h.Math.bar.
(23)
(24) Step 3. Preparation of a Multifunctional Membrane
(25) The prepared PES membrane matrix was placed upside down in a stirred ultrafiltration cell (Amicon 8050, Millipore, USA) and the porous hollow HZO particles obtained in Step 1 were dispersed in water. The resulting porous hollow HZO particle solution was then added into the cell for immobilization. The immobilization operation was conducted at different pressures ranging from 0.01 Mpa to 0.1 Mpa. After the immobilization was completed, the bottom pores of the PES membrane were sealed with 20 mL dopamine solution (2 g/L) and then the sealed matrix was washed to form a multifunctional membrane. The weight fraction of the porous hollow HZO particles reached 68.9 wt % of the membrane matrix. The rejection of the multifunctional membrane for 1 g/L bovine serum albumin (BSA, 67000 Mw) was 95.4%, and the pure water flux of the multifunctional membrane is 212.2 L/m.sup.2.Math.h.Math.bar.
(26)
(27) Thermogravimetric analysis (TGA) was used to quantify the content of the hollow HZO particles in the membrane (
(28) According to the TGA and equation (1), the content of hollow HZO particles in the membrane can reach 68.9 wt %.
(29)
(30)
(31) Performance test was performed by placing the multifunctional membrane and polydopamine (PDA)-modified blank PES ultrafiltration membrane in a cylindrical stirred ultrafiltration cell (Model 8050, Millipore). Water containing multiple pollutants, including 100 ? u/L Pb(II) as a model ionic pollutant, 5 mg/L 25 nm colloidal gold as a model virus or bacteria, 50 mg/L PEG (Mw=60 KDa) as a model colloid pollutants were investigated. The filtration flux was 20 L/m.sup.2.Math.h.Math.bar. In order to determine the pollutant saturation of the membranes, the solution was filtrated and analyzed in 100 mL intervals.
(32) As illustrated in
(33)
(34) As shown in
(35) Embodiment 2
(36) Step 1. Synthesis of Porous Hollow Nanoparticles
(37) Porous hollow carbon particles were voted as the porous hollow nanoparticles model in the present embodiment.
(38) 1.04 g CTAC (25 wt %) was added to a mixed solution of 19 mL distilled water, 0.1 mL aqueous ammonia and 5 mL anhydrate alcohol, and the mixture was stirred for 30 min. Then, 0.2 g m-dihydroxybenzene was added and stirred for 30 min. After that, 0.72 mL tetraethoxysilane and 0.28 mL formaldehyde were added and stirred for 24 h at 30? C. After the reaction was completed, solids were recovered by centrifugation and air-dried at 80? C. for 12 hours. The dried solid was calcined in nitrogen, at 200? C., 350? C., 500? C. and 600? C. for 2 hours, respectively, and then continued to be calcined at 800? C. for 5 hours. Finally, porous hollow carbon particles were obtained. In the present embodiment, a large number of hollow-structured spherical particles with the sizes of 200?300 nm were produced.
(39) Step 2. Preparation of a Poly Sulfone Ultrafiltration Membrane Matrix
(40) The present embodiment used poly sulfone (PS) to prepare a sulfone polymer membrane matrix by immersion-precipitation phase inversion. 16 g poly sulfone (PS), 8 g polyvinylpyrrolidone (PVP) and 76 g N-N dimethylformamide were mixed and stirred in 70? C. oil bath for 5 hours to obtain a uniform and homogeneous casting solution. Remaining air bubbles were removed by leaving the prepared solution to stand for more than 12 h. Afterwards, the solution was spread with a casting knife onto a clear glass plate of which the temperature was 60? C. at 25? C., 60% humidity. After being stood in air for 5 s, the resulting membrane was immersed in non-solvent bath for half an hour, then rinsed with DI water, and preserved in DI water before use. The rejection of the prepared PS ultrafiltration membrane matrix for 1 g/L bovine serum albumin (BSA, 67000 MW) was 95.5%, and the pure water flux of the prepared PS ultrafiltration membrane matrix was 384.6 L/m.sup.2.Math.h.Math.bar.
(41) The prepared PS ultrafiltration membrane was provided with large pores on the bottom surface and straight finger-like pores on the cross-section. Sizes of the large pores were 10?20 ?m in diameter. The straight finger-like pores penetrated through the supporting layer of the membrane. A large number of porous hollow carbon particles were immobilized in the finger-like pores which were acted as a warehouse for the porous hollow carbon particles.
(42) Step 3. Preparation of a Multifunctional Membrane
(43) The PS membrane matrix obtained in Step 2 was placed upside down in a stirred ultrafiltration cell (Amicon 8050, Millipore, USA) and the porous hollow carbon particles obtained in Step 1 were dispersed in water. The resulting porous hollow carbon particle solution was then added into the cell for immobilization. The immobilization operation was conducted at different pressures ranging from 0.01 Mpa to 0.1 Mpa. After the immobilization was completed, the bottom pores of the PS membrane matrix were sealed with 20 mL dopamine solution (2 g/L) and then the sealed matrix was washed to form a multifunctional membrane. The rejection of the multifunctional membrane for 1 g/L bovine serum albumin (BSA, 67000 Mw) was 95.1%, and the pure water flux of the multifunctional membrane is 192 L/m.sup.2.Math.h.Math.bar.
(44) Performance test was performed by placing the multifunctional membrane and the PS ultrafiltration membrane in a cylindrical stirred ultrafiltration cell (Model 8050, Millipore). Water containing multiple pollutants, including 5 mg/L methylene blue as a model ionic pollutant, 5 mg/L 25 nm colloidal gold as a model virus or bacteria, 50 mg/L PEG (Mw=60 KDa) as a model colloid pollutants were investigated. The filtration flux was 20 L/m.sup.2.Math.h.Math.bar. In order to determine the pollutant saturation of the membranes, the solution was filtrated and analyzed in 100 mL intervals.
(45) In the present embodiment, the porous hollow carbon particles were homogeneously loaded in the bottom pores of the multifunctional membrane and they were well immobilized in the finger-like pores. The porous hollow carbon particles, PS ultrafiltration membrane and the multifunctional membrane were calcined in nitrogen from room temperature to 800? C. According to analysis, the product was hollow carbon particles which accounted for 25.9% (wt %) of the multifunctional membrane.
(46) The MWCO (molecular weight cut off) curve of the blank PS ultrafiltration membrane was compared to that of the multifunctional membrane. It can be shown that the PES ultrafiltration membrane and the multifunctional membrane were both able to completely reject PEG more than 600 kDa, and the PEG rejection of the multifunctional membrane was much higher than that of PES ultrafiltration membrane for the MWCO ranging from 20 to 600 kDa. The results further demonstrate that the immobilization of 27.9 wt % hollow carbon particles in the pores of the PES ultrafiltration membrane did not affect its ultrafiltration performance.
(47) According to test results, 6 L water containing multiple pollutants can be treated by the multifunctional membrane in one run. The reusability of multifunctional membrane can be realized by multiple adsorption-desorption runs. In addition, the adsorption performance for the blank PS ultrafiltration membrane after PDA modification was investigated. The effective treatment volume of the blank PS ultrafiltration membrane after PDA modification was 0.7 L. Both of the blank PS membrane after PDA modification and the multifunctional membrane can keep rejecting colloidal gold and PEGs all the time.
(48) Embodiment 3
(49) Step 1. Synthesis of Porous Hollow Nanoparticles
(50) Porous hollow ferroferric oxide particles are voted as the porous hollow nanoparticles model in the present embodiment.
(51) The porous hollow ferroferric oxide particles were synthesized by a one-step hydrothermal method. 2 nunol ferric chloride, 4 mmol sodium citrate and 6 mmol urea were dissolved in 40 mL, and then 0.3 g of polyacrylamide was added into the above mixture. The mixture solution was stirred until the PAM was completely dissolved. The solution was then sealed in Tefionlined stainless-steel autoclave and reacted at 200? C. for 12 h. Afterwards, the resulting solution was cooled to room temperature. Black solids were collected and washed with water and absolute ethanol in turns. The porous hollow ferroferric oxide particles were obtained after vacuum drying. In the present embodiment, a large number of porous hollow ferroferric oxide particles with the sizes of 200?300 nm were produced.
(52) Step 2. Preparation of a PES Ultrafiltration Membrane
(53) The present embodiment used polyether sulphone (PES) to prepare a sulfone polymer membrane matrix by immersion-precipitation phase inversion. 16 g polyether sulphone (PES), 8 g polyvinylpyrrolidone (PVP) and 76 g NN dimethylformamide were mixed and stirred in 70? C. oil bath for 5 hours to obtain a uniform and homogeneous casting solution. Remaining air bubbles were removed by leaving the prepared solution to stand for more than 12 h. After being stood in air for 5 s, the resulting membrane was immersed in non-solvent bath for half an hour, then rinsed with DI water, and preserved in DI water before use. The rejection of the prepared PES ultrafiltration membrane for 1 g/L bovine serum albumin (BSA, 67000 Mw) was 95.5%, and the pure water flux of the prepared PES ultrafiltration membrane was 384.6 L/m.sup.2.Math.h.Math.bar.
(54) The prepared PES ultrafiltration membrane was provided with large pores on the bottom surface and straight finger-like pores on the cross-section. Sizes of the large pores were 10?20 ?m in diameter. The straight finger-like pores penetrated through the supporting layer of the membrane. A large number of porous hollow ferroferric oxide particles were immobilized in the finger-like pores which were acted as a warehouse for the porous hollow ferroferric oxide particles.
(55) Step 3. Preparation of a Multifunctional Membrane
(56) The PES membrane matrix obtained in Step 2 was placed upside down in a stirred ultrafiltration cell (Amicon 8050, Millipore, USA) and the porous hollow ferroferric oxide particles obtained in Step 1 were dispersed in water. The resulting porous hollow ferroferric oxide particle solution was then added into the cell for immobilization. The immobilization operation was conducted at different pressures ranging from 0.01 Mpa to 0.1 Mpa. After the immobilization was completed, the bottom pores of the PES membrane matrix were sealed with crosslinked polyvinyl alcohol and then the sealed matrix was washed to form a multifunctional membrane. The rejection of the multifunctional membrane for 1g/L bovine serum albumin (BSA, 67000 Mw) was 94.1%, and the pure water flux of the multifunctional membrane is 235 L/m.sup.2.Math.h.Math.bar.
(57) Performance test was performed by placing the multifunctional membrane and the PES ultrafiltration membrane in a cylindrical stirred ultrafiltration cell (Model 8050, Millipore). Water containing multiple pollutants, including 1000 ?g/L chromate as a model ionic pollutant, 5 mg/L 25 run colloidal gold as a model virus or bacteria, 50 mg/L PEG (Mw=60 KDa) as a model colloid pollutants were investigated. The filtration flux was 20 L/m.sup.2.Math.h.Math.bar. In order to determine the pollutant saturation of the membranes, the solution was filtrated and analyzed in 100 mL intervals.
(58) In the present embodiment, the porous hollow ferroferric oxide particles were homogeneously loaded in the bottom pores of the multifunctional membrane and they were well immobilized in the finger-like pores.
(59) The porous hollow ferroferric oxide particles and the PES ultrafiltration membrane were calcined in air from room temperature to 800? C. The calcined product of porous hollow ferroferric oxide particles was Fe.sub.2O.sub.3. The membrane matrix was decomposed with no residues after calcination since it was made of organic matters. According to analysis, the content of porous hollow ferroferric oxide particles immobilized in the pores reached 49.7 wt %.
(60) The MWCO (molecular weight cut off) curve of the blank PES ultrafiltration membrane was compared to that of the multifunctional membrane. It can be shown that the PES ultrafiltration membrane and the multifunctional membrane were both able to completely reject PEG more than 600 kDa, and the PEG rejection of the multifunctional membrane was much higher than that of PES ultrafiltration membrane for the MWCO ranging from 20 to 600 kDa. The results further demonstrate that the immobilization of 49.7 wt % hollow ferroferric oxide particles in the pores of the PES ultrafiltration membrane did not affect its ultrafiltration performance.
(61) According to test results, 5 L water containing multiple pollutants can be treated by the multifunctional membrane in one run. The reusability of multifunctional membrane can be realized by multiple adsorption-desorption runs. In addition, the adsorption performance for the blank PES ultrafiltration membrane after PDA modification was investigated. The effective treatment volume of the blank PES ultrafiltration membrane after PDA modification was 0.3 L. Both of the blank PES membrane after PDA modification and the multifunctional membrane can keep rejecting colloidal gold and PEGs all the time.
(62) The above embodiments are only to illustrate the technical idea of the present invention, and they are not to limit the scope of the present invention. It shall be understood that any modifications made based on the claimed technical solution and without departing from the technical idea of the present invention, would fall within the scope of the present invention.