Method for producing low-waste chain link plates

Abstract

A method is provided for producing chain link plates for a plate link chain with alternating inner chain links and outer chain links, where the contour of the chain link plates has several punch sections and two face side and rear side contact sections which, after punching out the punch sections from the sheet metal strip provided, are first connected to complementary contact sections of adjoining chain link plates and separated in a subsequent separation cut. Further provided are bush or roller chains with outer chain link plates thus produced and a corresponding chain drive for an internal combustion engine with such a bush or roller chain. The method comprises the steps of: providing a sheet metal strip, punching out the punch sections of the chain link plates from the sheet metal strip, where a further rear side contact section, in addition to the face side contact sections, is respectively connected at the head portions of the chain link plates to a complementary contact section of adjoining chain link plates, and separating the face side contact sections and the rear side contact sections of the head portions of the chain link plates by way of a substantially waste-free separation cut.

Claims

1. A method for producing chain link plates for a plate link chain with alternating inner chain links and outer chain links, where each outer chain link comprises at least two chain link plates each having two face side head portions and two pin openings disposed in said head portions and two chain pins extending through said pin openings and connecting said chain link plates to one another, each inner chain link comprising at least one chain link plate and two mutually spaced pin openings and one respective chain pin of an outer chain link extends through a pin opening of an adjoining inner chain link to form a chain joint, the contour of said chain link plates being defined by a plurality of punch sections and two face side contact sections formed on the two face side head portions which, once said punch sections are punched out, are initially connected to said face side contact sections of adjoining chain link plates and separated in a subsequent separation cut, comprising the steps of: providing a sheet metal strip, punching out material of said sheet metal strip to form said punch sections of said chain link plates, where a further rear side contact section, in addition to said face side contact sections, is respectively connected at said head portions of said chain link plates to an adjacent front side, rear side or face side contact section of adjoining chain link plates, and separating said face side contact sections and said rear side contact sections of said head portions of said chain link plates by way of a substantially waste-free separation cut.

2. The method according to claim 1, wherein, after punching out said punch sections at said head portions of said chain link plates, a respective further front side contact section is connected to an adjacent front side, rear side or face side contact section of adjoining chain link plates which are separated from one another in said subsequent separation cut.

3. The method according to claim 2, wherein, after punching out said punch sections, said rear side contact sections are connected to said front side contact sections of adjoining chain link plates.

4. The method according to claim 1, wherein punching out said punch sections of said chain link plates is done by pre-punching and subsequently profiling said punch sections.

5. The method according to claim 1, wherein said punch sections of said chain link plates have an at least concave transition region adjoining said face side, said rear side and/or said front side contact sections.

6. A method for producing weight and waste-optimized outer plates for a plate link chain where each outer chain link comprises at least two outer plates each having two face side head portions and two pin openings disposed in said head portions and two chain pins extending through said pin openings and connecting said chain link plates to one another, and each inner chain link at least one inner plate and two mutually spaced pin openings and one respective chain pin of an outer chain link extends through a pin opening of an adjoining inner chain link to form a chain joint, the contour of said outer plates being defined by a plurality of punch sections and two face side contact sections formed on the two face side head portions which, once said punch sections are punched out, are initially connected to said face side contact sections of adjoining outer plates and separated in a subsequent separation cut, comprising the steps of: providing a sheet metal strip, punching out material of said sheet metal strip to form said punch sections of several outer link plates, where a further rear side contact section, in addition to said face side contact sections, is respectively connected at said head portions of said outer plates to an adjacent front side, rear side or face side contact section of adjoining outer plates, and separating said face side contact sections and said rear side contact sections of said head portions of said outer plates by way of a substantially waste-free separation cut.

7. The method according to claim 6, wherein said rear side contact sections of said head portions of said outer plates are set back relative to the contour of said at least one inner plate in the direction of said pin openings.

8. The method according to claim 6, further comprising providing said plate link chain as a drive chain configured as a bush or roller chain.

9. The method according to claim 6, wherein said face side contact sections of said head portions of said outer plates are set back relative to the contour of said at least one inner plate in the direction of said pin openings.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention is further illustrated in more detail using the drawings, where

(2) FIG. 1 shows a sectional view of an embodiment of a bush or roller chain according to the invention,

(3) FIG. 2 shows the bush or roller chain from FIG. 1 in a side view,

(4) FIG. 3 shows an enlarged side view of an outer plate of the bush or roller chain from FIG. 1,

(5) FIG. 4 shows a side view of the outer plate from FIG. 3 over an inner plate of the bush or roller chain from FIG. 1,

(6) FIG. 5 shows a reduced view of a sheet metal strip with nine punch rows of the outer plate from FIG. 3 and seven punch rows of conventional chain link plates, respectively, and

(7) FIG. 6 shows a schematic representation of a chain drive.

DETAILED DESCRIPTION

(8) An embodiment of a bush or roller chain according to the invention is explained in more detail below with reference to FIGS. 1 to 4.

(9) Drive chain 1 shown in FIG. 1 and FIG. 2 is configured as a roller chain, where an outer plate 7 has been omitted for reasons of clarity on one side on each of the two inner outer chain links 3. Drive chain 1 comprises alternating inner chain links 2 and outer chain links 3 which are each connected to one another via a chain joint 10. Each inner chain link 2 comprises two inner plates 4 spaced from one another and two bushings 5 connecting these inner plates to one another and two rotatably mounted rollers 6 which are each arranged on a bushing 5. Bushings 5 are pressed into corresponding bushing openings 11 of inner plates 4 and slightly project laterally. In one embodiment of drive chain 1 as a bush chain, the configuration is identical to alternating inner chain links 2 and outer chain links 3, but no rollers 6 are provided on bushings 5 of inner chain links 2.

(10) Outer chain links 3 comprise two outer plates 7 spaced from one another and two chain pins 8 spaced from one another in parallel that connect them. Chain pins 8 are pressed into corresponding pin openings 9 of outer plates 7 and slightly project laterally. A chain pin 8 respectively extends through each bushing 5. Chain pin 8 of outer chain link 3 together with associated bushing 5 of inner chain link 2 form a chain joint 10. Bushings 5 of inner chain links 2 slightly protruding relative to inner plates 4 hold outer plates 7 at a small distance from inner plates 4, so that, with a motion of drive chain 1 about chain joint 10, friction resistance arises only between the face side of bushing 5 and outer plates 7.

(11) FIG. 3 shows an enlarged side view of an outer plate 7 of drive chain 1 from FIGS. 1 and 2. Outer plate 7 is formed to be waisted and forms two head portions 12 at the face sides, in the center of which pin openings 9 are arranged. The two head portions at the face side ends each comprise a face side contact section 13, with which outer plate 7 is connected to adjoining outer plates during production after the process step of punching out the punch sections. Head portions 12 are each further provided with a rear side contact section 14 along the plate back side of outer plate 7, where a finely punched or profiled punch section 15 is positioned between the two rear side contact sections 14. Punch section 15 is set back relative to the two rear side contact sections 14 in the direction of plate longitudinal axis L. A concave transition region 16 is there provided at the ends of punch section 15 adjoining rear side contact section 14. Concave transition region 16 not only improves the force distribution within outer plates 7 and thereby increases the strength of outer plates 7, but is preferably also provided with a good surface roughness in order to minimize the notch effects arising in the transition between punch section 15 and rear side contact section 14.

(12) Outer plate 7 in FIG. 3 also on the front side of outer plate 7 facing away from the plate back side comprises two front side contact sections 17 which are associated with respective head portions 12 and which are likewise spaced from a punch section 15 that is set back in the direction of plate longitudinal axis L. Punch sections 15 provided between rear side contact sections 13 and front side contact sections 17 respectively form a contour of outer plate 7 that is waisted in the direction of plate longitudinal axis L. In addition to these centrally arranged punch sections 15, two punch sections 15 are respectively also provided on head portions 12 and separate rear side contact sections 14 or front side contact sections 17, respectively, from face side contact sections 13. Also these punch sections 15 are at the ends each provided with a concave transition region 16 to improve the force distribution in outer plate 7 and to minimize the notch effect.

(13) The enlarged side view of outer plate 7 in FIG. 4 shows the contour of outer plate 7 with respect to the contour of inner plates 4 used in drive chain 1. It can be clearly seen in this illustration that the contour of outer plate 7 is set back relative to the contour of inner plate 4 not only in the region of punch sections 15, but in particular also in the region of face side contact sections 13, rear side contact sections 14, and the front side contact sections 17. Accordingly, the rough cut surfaces and protruding burrs develop no additional wear on associated tensioning or guide rails 24, 26, especially at the rear side contact sections 14 when using drive chain 1 in a chain drive 21, because drive chain 1 is supported by the contour of inner plates 4 when sliding along tensioning or guide rails 24, 26. In particular the burrs possibly created in a separation cut could otherwise lead to rapid damage of the slide coating of tensioning or guide rails 24, 26, which would result in premature failure of chain drive 21.

(14) FIG. 5 shows a slightly reduced view of a sheet metal strip 18 with new [sic] punch rows of outer plates 7 of FIG. 3 and respectively seven punch rows of conventional chain link plates, for example, outer plates 7 with the contour of inner plates 4. Outer plates 7 are produced from steel sheet in link plate thickness. This sheet steel is supplied as sheet metal strip 18 to the punching device, where sheet metal strip 18 can be moved by a roll with a clocked stepwise advance through the punching machine or supplied to the punching machine as sheet metal strip 18 in the form of metal plates. FIG. 5 illustrates nine parallel juxtaposed punch rows 19, each with four waisted outer plates 7. Alternatively, seven parallel juxtaposed punch rows 19 with conventional chain link plates according to the contour of inner plates 4 can also be produced from these metal strips 18. In addition to the smaller number of punch rows 19, also a larger required sheet length results with a sufficient punching distance between the face sides of these conventional chain link plates for the respectively illustrated four conventional chain link plates per punch row 19. In the production of outer plates 7, punchouts 20 and pin openings 9 associated with punch sections 15 of respective outer plates 7 are first are pre-punched from sheet metal strip 18, where outer plates 7 have substantially already obtained their basic shape. Face side contact sections 13, rear side contact sections 14, and front side contact sections 17 are not separated from each other and not from the edge of sheet metal strip 18, respectively. Sheet metal strip 18 therefore has a field of 36 plate blanks not separate from each other. Pre-punching of punchouts 20 takes place with a low proportion of smooth cut and a rough surface quality. This applies, firstly, to punch sections 15 exposed by the pre-punching as well as to pre-punched pin openings 9.

(15) In a subsequent method step, both pin openings 9 and punch sections 15 of outer plates 7 are profiled. Since a relatively small amount of material is removed during profiling, a surface with a relatively high proportion of smooth cut and a low surface roughness arises. Concave transition regions 16 provided with a radius are then also produced at the ends of punch sections 15. In a further method step, the link plate blanks connected to one another at face side contact sections 13 or at rear side contact and front side contact sections 14, 17, respectively, are separated from one another by way of a substantially waste-free separation cut. The separation cut is performed centrally between two adjacent pin openings of adjoining link plate blanks, so that a cut surface is formed extending perpendicular to plate longitudinal axis L. A further separation cut is also performed between individual punch rows 19, where rear side contact sections 14 are separated from the adjoining contact sections, presently front side contact sections 17 or the contact sections of the frame of sheet metal strip 18. The waste-free separation cuts are performed with a surface quality that is significantly lower than the surface quality of profiled punch sections 15, where the proportion of smooth cut is typically only at 20 to 30%, and an overall coarser fracture pattern and burrs at the cut surface arise.

(16) Outer plates 7, produced according to the punching method illustrated with reference to FIG. 5, are used in drive chain 1 shown in FIGS. 1 and 2 which in turn can be used in a chain drive 21 shown by way of example in FIG. 6. Chin drive 21 shown in FIG. 6 is a timing chain drive of an internal combustion engine which connects crankshaft sprocket 22 to two camshaft sprockets 23. For this purpose, drive chain 1, configured as a roller or bush chain, is guided around sprockets 22,23. The drive span of chain drive 21 there bears against a guide rail 24, whereas the return span is guided by a tensioning rail 26 that is pivotally mounted on the engine block and that is pressed onto drive chain 1 by a chain tensioner 27. Chain tensioner 27 is presently, as a screw-in tensioner, screwed into a section of engine block 25 and presses onto a rear region of tensioning rail 26 by use of a tensioning piston 28. Drive chain 1 must there be configured such that it can slide along the slide surfaces of guide rail 24 and tensioning rail 26. For this purpose, the contour of inner plates 4 projects relative to rear side contact sections 14 of outer plates 7 such that only the plate back sides of inner plates 4 support when drive chain 1 slides along the sliding surfaces and the respective high surface quality of the plate back sides of inner plates 4 create no additional wear on the slide surfaces of guide rail 24 and tensioning rail 26.

LIST OF REFERENCE NUMERALS

(17) 1 drive chain 2 inner chain links 3 outer chain links 4 inner plate 5 bushing 6 rollers 7 outer plates 8 chain pins 9 pin openings 10 chain joint 11 bushing openings 12 head portion 13 face side contact section 14 rear side contact section 15 punch section 16 concave transitional region 17 front side contact section 18 sheet metal strip 19 punch row 20 punchouts 21 chain drive 22 crankshaft sprocket 23 camshaft sprocket 24 guide rail 25 engine block 26 tensioning rail 27 chain tensioner 28 tensioning piston L plate longitudinal axis