METHOD OF ARRANGING AN OVERHEAD SECTIONAL DOOR
20230053502 ยท 2023-02-23
Inventors
- Daniel ELIASSON (Lund, SE)
- Anders LOFGREN (Kavlinge, SE)
- Magnus ABRAHAMSSON (Loddekopinge, SE)
- Anton HANSSON (Kivik, SE)
- Johan APPELL (Orebro, SE)
Cpc classification
E05Y2600/56
FIXED CONSTRUCTIONS
International classification
Abstract
A method of arranging an overhead sectional door (SD) in a doorframe (10; 20) that defines a door opening, the overhead sectional door (SD) comprising a plurality of door panel sections (100; 200; 300; 400; 500). The method disclosed herein involves: a) fitting a first door panel section (100) in the doorframe (10; 20), b) fitting a second door panel section (200) in the doorframe (10; 20), and c) actuating an electric motor (M) to cause the first door panel section (100) to push the section door panel section (200) a distance in an upward direction. The method further involves: d) securing the second door panel section (200) with respect to the doorframe (10; 20), e) causing said at least one electric motor (M) to move the first door panel section (100) a distance in a downward direction, thereby leaving a space (60) between the secured door panel section and the first door panel section (100), f) fitting a next door panel section (300; 400; 500) in the space (60), and g) causing said at least one electric motor (M) to move the first door panel section (100) a distance in an upward direction. Further, the method involves: h) unsecuring the secured door panel section (200; 300; 400; 500) with respect to the doorframe (10; 20), causing said at least one electric motor (M) to move the first door panel section (100) a further distance in an upward direction, engaging the top edge of the next door panel section (300; 400; 500) with the bottom edge of the previously secured door panel section (200; 300; 400; 500), and securing the next door panel section (300; 400; 500) with respect to the doorframe (10; 20). The method also involves repeating steps e) to h) for each next door panel section (300; 400; 500) until at least all but a last door panel section of the overhead sectional door (SD) have been arranged.
Claims
1. A method of arranging an overhead sectional door (SD) in a doorframe (10; 20) that defines a door opening in a motorized entrance system (SYS), the overhead sectional door (SD) comprising a plurality of door panel sections (100; 200; 300; 400; 500), the method involving: a) fitting a first door panel section (100) or a first group of door panel sections among the plurality of door panel sections in the doorframe (10; 20); b) fitting a second door panel section (200) or a second group of door panel sections among the plurality of door panel sections in the doorframe (10; 20) above the first door panel section (100) or the first group of door panel sections, such that a bottom edge (204) of the second door panel section (200) or a bottommost door panel section of the second group of door panel sections is supported by a top edge (102) of the first door panel section (100) or a topmost door panel section of the first group of door panel sections; c) actuating at least one electric motor (M) to cause the first door panel section (100) or the first group of door panel sections to move a distance in an upward direction away from ground level (50), the first door panel section (100) or the first group of door panel sections thereby pushing the second door panel section (200) or the second group of door panel sections ahead of it; d) securing the second door panel section (200) or the bottommost door panel section of the second group of door panel sections with respect to the doorframe (10; 20) by fastening means (40); e) actuating said at least one electric motor (M) to cause the first door panel section (100) or the first group of door panel sections to move a distance in a downward direction towards ground level (50) and away from the secured door panel section (200; 300; 400; 500), thereby leaving a space (60) between the bottom edge (204) of the secured door panel section and the top edge (102) of the first door panel section (100) or the topmost door panel section of the first group of door panel sections; f) fitting a next door panel section (300; 400; 500) or a next group of door panel sections among the plurality of door panel sections in the space (60) between the bottom edge of the secured door panel section (200; 300; 400; 500) and the top edge (102) of the first door panel section (100) or the topmost door panel section of the first group of door panel section, such that a bottom edge of the next door panel section (300; 400; 500) or a bottommost door panel section of the next group of door panel sections is supported by the top edge (102) of the first door panel section (100) or the topmost door panel section of the first group of door panel sections; g) actuating said at least one electric motor (M) to cause the first door panel section (100) or the first group of door panel sections to move a distance in an upward direction away from ground level (50), the first door panel section (100) or the first group of door panel sections thereby pushing the next door panel section (300; 400; 500) or the next group of door panel sections ahead of it; h) when a top edge of the next door panel section (300; 400; 500) or a topmost door panel section of the next group of door panel sections reaches the bottom edge of the secured door panel section (200; 300; 400; 500): unsecuring the secured door panel section (200; 300; 400; 500) with respect to the doorframe (10; 20) by releasing the fastening means (40); actuating said at least one electric motor (M) to cause the first door panel section (100) or the first group of door panel sections to move a further distance in an upward direction, the first door panel section (100) or the first group of door panel sections still pushing the next door panel section (300; 400; 500) or the next group of door panel sections ahead of it; engaging the top edge of the next door panel section (300; 400; 500) or the topmost door panel section of the next group of door panel sections with the bottom edge of the previously secured door panel section (200; 300; 400; 500); securing the next door panel section (300; 400; 500) or the bottommost door panel section of the next group of door panel sections with respect to the doorframe (10; 20) by fastening means (40); and repeating steps e) to h) for each next door panel section (300; 400; 500) or next group of door panel sections until at least all but a last door panel section or a last group of door panel sections of the overhead sectional door (SD) have been arranged.
2. The method of arranging an overhead sectional door (SD) as defined in claim 1, wherein the last door panel section or a last group of door panel sections is arranged by: repeating the steps e) to h); and unsecuring the last door panel section with respect to the doorframe by releasing the fastening means (40).
3. The method of arranging an overhead sectional door (SD) as defined in claim 1, performed during: an installation procedure of the overhead sectional door (SD); or a service or maintenance procedure of the overhead sectional door (SD).
4. The method of arranging an overhead sectional door (SD) as defined in claim 1, wherein securing a one of the plurality of door panel sections (200; 300; 400; 500) with respect to the doorframe (10; 20) by fastening means (40) comprises: manually inserting a durable element being resistive enough to withstand a high pressure and weight corresponding to the pressure and weight of an arbitrary number of door panel sections suitable in the overhead sectional door (SD) without the durable element bulging or being damaged.
5. The method of arranging an overhead sectional door as defined in claim 1, wherein engaging the top edge of the next door panel section (300; 400; 500) or the topmost door panel section of the next group of door panel sections to the bottom edge of the previously secured door panel section in said step h) involves use of engagement means (410) which comprises a first hinge plate (452) being pivotally connected to a second hinge plate (462), wherein the first hinge plate (452) is mounted to a surface (470) of the previously secured door panel section, and wherein the second hinge plate (462) is mounted to a surface (480) of the next door panel section (300; 400; 500) or the topmost door panel section of the next group of door panel sections.
6. The method of arranging an overhead sectional door as defined in claim 1, wherein engaging the top edge of the next door panel section (300; 400; 500) or the topmost door panel section of the next group of door panel sections to the bottom edge of the previously secured door panel section in said step h) involves use of engagement means (420; 430; 440) which comprises laterally extending flange elements (450; 460) and receiving slots (455; 465) for flange elements at respective interconnecting sides of said next door panel section (300; 400; 500) or said topmost door panel section of the next group of door panel sections and said previously secured door panel section, wherein said flange elements (450; 460) and said receiving slots (455; 465) for flange elements are at least partly pivotally connectable to each other by the actuation of the electric motor (M) forcing the flange elements (450; 460) to be fitted into the receiving slots (455; 465), thereby securing the two door panels with respect to each other.
7. The method of arranging an overhead sectional door (SD) as defined in claim 1, wherein the doorframe (10; 20) comprises vertical frame sections at respective lateral ends of the door opening, each vertical frame section comprising an elongated transmission member (T), and wherein the first door panel section (100) comprises a pair of drive units (DU) at respective lateral ends thereof, each drive unit (DU) comprising multiple configurations of one or more electric motors (M) and couplings (CO) which are engageable with the elongated transmission member (T) to cause self-propulsion of the first door panel section (100) or the first group of door panel sections with respect to the doorframe (10; 20) in an upward or downward direction upon actuation of the electric motors (M).
8. The method of arranging an overhead sectional door (SD) as defined in claim 1, wherein the doorframe (10; 20) comprises vertical frame sections at respective lateral end of the door opening and one or more elongated transmission members (T), and wherein the doorframe (10; 20) comprises a drive unit (DU) comprising one or more electric motors (M) coupled to a rotary output shaft adapted to transmit a movement and torque to a linkage (L) engageable with the elongated transmission member (T) to cause propulsion of said overhead sectional door (SD) with respect to the doorframe (10; 20) in an upward or downward direction upon actuation of the electric motor (M).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The foregoing will be apparent from the following more particular description of the example embodiments, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the example embodiments.
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] Embodiments of the invention will now be described with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. The terminology used in the detailed description of the particular embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.
[0036]
[0037] In
[0038] In
[0039]
[0040] The overhead sectional door SD illustrated in
[0041] The motorized entrance system SYS further comprises at least one drive unit DU with an electric motor M for causing the first door panel section 100 to move a distance in an upward or downward direction with respect to the ground level 50.
[0042] In a preferred embodiment, the drive unit DU may be based on a drive unit similar to the drive unit presented in prior art documents such as e.g. WO2019048392A1 or WO2019048395A1. In this embodiment, the doorframe 10; 20 comprises vertical frame sections at respective lateral end of the door opening, and each vertical frame section comprises an elongated transmission member T. Further, the first door panel section 100 comprises a pair of drive units DU at respective lateral ends thereof, wherein each drive unit comprises an electric motor M and a coupling unit CO which is engageable with the elongated transmission member T to cause self-propulsion of the first door panel section 100 or the first group of door panel sections in an upward or downward direction upon actuation of the electric motor M. By using a drive unit as explained in the prior art documents, there will be a lesser need for frequent recalibration of the springs due to the variation of the door weight that can change for every panel that is mounted during arranging of the overhead sectional door SD.
[0043] In another embodiment, the drive unit DU may be based on a traditional door drive frequently used in today's overhead sectional door systems. In this embodiment, the doorframe 10; 20 comprises vertical frame sections at respective lateral ends of the door opening and one or more elongated transmission members T. The doorframe 10; 20 further comprises a drive unit comprising an electric motor M coupled to a rotary output shaft adapted to transmit a movement and torque to a linkage L engageable with the elongated transmission member T to cause propulsion of said overhead sectional door SD with respect to the doorframe 10; 20 in an upward or downward direction upon actuation of the electric motor M. Hence, the method of arranging an overhead sectional door SD may be performed such that it is not restricted to one type of door drive unit.
[0044] The motorized entrance system further comprises means for engaging 410; 420; 430; 440 and fastening 40 door panel sections with respect to the doorframe 10; 20 and each other, respectively. Embodiments for engagement means 410; 420; 430; 440 for engaging a bottom edge of a first door panel section to a top edge of a second door panel section is showcased in
[0045]
[0046]
[0047] The fastening means 40 may be applied or released by manually inserting a durable element being resistive enough to withstand a high pressure and weight corresponding to the pressure and weight of an arbitrary number of door panel sections suitable in the overhead sectional door SD without the durable element bulging or being damaged. The durable element may for example be, but not limited to being, one or more screws, screw-nuts, bolts, mandrels, rods, blocks or clamps. The door panel sections may comprise one or more receiving slots for the durable element adapted to be fitted by the durable element being inserted.
[0048] Starting from
[0051] If a second group of door panel sections comprising two or more door panel sections has been arranged, a bottommost door panel section of the second group of door panel sections is instead secured with respect to the doorframe 10; 20 by fastening means 40.
[0052] The overhead sectional door SD is now prepared for adding a next door panel section 300, as seen in
[0053] Following
[0056] As can be seen in
[0057] The door panel sections are now unsecured with respect to the doorframe 10; 20 by releasing the fastening means 40, and are being lifted by the motor force of the electric motor M acting on the first door panel section 100 or the first group of door panel sections. In
[0058]
[0059]
[0060] As has been touched upon before, it is of general understanding that the method steps as described in
[0061]
[0062] The invention has been described above in detail with reference to embodiments thereof. However, as is readily understood by those skilled in the art, other embodiments are equally possible within the scope of the present invention, as defined by the appended claims.