SURFACE LIGHT EMITTING SEMICONDUCTOR LASER ELEMENT
20180341076 ยท 2018-11-29
Assignee
Inventors
- YOSHIAKI WATANABE (KANAGAWA, JP)
- Hironobu Narui (Kanagawa, JP)
- Yuichi Kuromizu (Kanagawa, JP)
- YOSHINORI YAMAUCHI (KANAGAWA, JP)
- Yoshiyuki Tanaka (Kanagawa, JP)
Cpc classification
H01S2301/176
ELECTRICITY
G02B6/4296
PHYSICS
H01S2301/203
ELECTRICITY
H01S2301/18
ELECTRICITY
International classification
H01S5/323
ELECTRICITY
H01S5/183
ELECTRICITY
Abstract
A surface light emitting semiconductor laser element, comprises a substrate, a lower reflector including a semiconductor multi-layer disposed on the substrate, an active layer disposed on the lower reflector, an upper reflector including a semiconductor multi-layer disposed on the active layer, a compound semiconductor layer having a first opening for exposing the upper reflector and extending over the upper reflector, and a metal film having a second opening for exposing the upper reflector disposed inside of the first opening and extending over the compound semiconductor layer, wherein the metal film and the compound semiconductor layer constitute a complex refractive index distribution structure where a complex refractive index is changed from the center of the second opening towards the outside. A method of emitting laser light in a single-peak transverse mode is also provided.
Claims
1. A surface light emitting semiconductor laser element, comprising: a substrate, a lower reflector, including a semiconductor multi-layer, disposed on the substrate, an active layer disposed on the lower reflector, an upper reflector, including a semiconductor multi-layer, disposed on the active layer, a compound semiconductor layer having a first opening for exposing the upper reflector and extending over the upper reflector, and a metal film having a second opening for exposing the upper reflector disposed inside of the first opening and extending over the compound semiconductor layer, wherein the metal film and the compound semiconductor layer constitute a complex refractive index distribution structure where a complex refractive index is changed from the center of the second opening towards the outside.
2. A surface light emitting semiconductor laser element according to claim 1, wherein in the complex refractive index distribution structure, the complex refractive index is changed isotropically from the center of the second opening towards the outside.
3. A surface light emitting semiconductor laser element, comprising: a substrate, a lower reflector, including a semiconductor multi-layer, disposed on the substrate, an active layer disposed on the lower reflector, an upper reflector, including a semiconductor multi-layer, disposed on the active layer, a compound semiconductor layer having a first opening for exposing the upper reflector and extending over the upper reflector, and a metal film including an annular film and an island-like film, the annular film having a second opening for exposing the upper reflector being disposed inside of the first opening, the annular film extending over the compound semiconductor layer, and the island-like film being disposed like islands on the upper reflector within the second opening, wherein the metal film and the compound semiconductor layer constitute a complex refractive index distribution structure where a complex refractive index is changed from the center of the second opening towards the outside.
4. A surface light emitting semiconductor laser element according to claim 1, further comprising an insulation film having a third opening disposed outside of the first opening for exposing the compound semiconductor layer, interposed between the compound semiconductor layer and the metal film, wherein the metal film, the compound semiconductor layer, and the insulation film constitute a complex refractive index distribution structure where a complex refractive index is changed from the center of the second opening towards the outside.
5. A surface light emitting semiconductor laser element according to claim 3, further comprising an insulation film having a third opening disposed outside of the first opening for exposing the compound semiconductor layer, interposed between the compound semiconductor layer and the metal film, wherein the metal film, the compound semiconductor layer, and the insulation film constitute a complex refractive index distribution structure where a complex refractive index is changed from the center of the second opening towards the outside.
6. A surface light emitting semiconductor laser element according to claim 1, wherein the compound semiconductor layer having the first opening comprises a plurality of layers having different impurity concentrations, each of the first openings disposed on respective compound semiconductor layers has a diameter that becomes smaller step-wise from an upper layer to a lower layer of the plurality of compound semiconductor layers, and each of the impurity concentrations of respective compound semiconductor layers gradually decreases step-wise from the upper layer to the lower layer of the plurality of compound semiconductor layers.
7. A surface light emitting semiconductor laser element according to claim 3, wherein the compound semiconductor layer having the first opening comprises a plurality of layers having different impurity concentrations, each of the first openings disposed on respective compound semiconductor layers has a diameter that becomes smaller step-wise from an upper layer to a lower layer of the plurality of compound semiconductor layers, and each of the impurity concentrations of respective compound semiconductor layers gradually decreases step-wise from the upper layer to the lower layer of the plurality compound semiconductor layers.
8. A surface light emitting semiconductor laser element according to claim 1, wherein the metal film constitutes an electrode, and the compound semiconductor layer constitutes a contact layer in ohmic contact with the metal film.
9. A surface light emitting semiconductor laser element according to claim 1, further comprising a current confinement layer adjacent to the upper reflector or the active layer on the lower reflector, and which is formed as a mesa post.
10. A surface light emitting semiconductor laser element according to claim 1, wherein a current confinement layer has a non-oxidized current injection area at the center, and wherein the non-oxidized current injection area is disposed under the first opening, has an impurity concentration of 510.sup.18 cm.sup.3, and has uniform current injection density.
11. A method of producing a surface light emitting semiconductor laser element, comprising the steps of: sequentially laminating a lower reflector including a semiconductor multi-layer, an active layer, an upper reflector including a semiconductor multi-layer having a layer with a high Al content, and a contact layer on a substrate, etching the upper reflector having the layer with the high Al content to form a mesa post, forming an insulation film on the contact layer of the mesa post and a side of the mesa post, forming an opening on the insulation film over the contact layer to expose the contact layer, forming an opening on the contact layer smaller than the opening of the insulation film to expose the upper reflector, forming a metal film for constituting an electrode on the upper reflector and the contact layer, and forming an opening on the metal film smaller than the opening on the contact film to expose the upper reflector.
12. A method of producing a surface light emitting semiconductor laser element according to claim 11, further comprising the steps of: oxidizing the layer with the high Al content of the mesa post under steam to leave a center area of the layer with high Al content as a first current injection area including a layer with an non-oxidized high Al content, after the step of forming the mesa post, and forming a current confinement area comprising an oxidized-Al layer surrounding the current injection area.
13. A method of producing a surface light emitting semiconductor laser element according to claim 11, wherein in the step of forming the contact layer on the upper reflection layer, a plurality of contact layers are formed so that each of the impurity concentrations decreases step-wise or gradually from the upper layer to the lower layer, and wherein in the step of forming the opening on the contact layer smaller than the opening of the insulation film to expose the upper reflector, the opening is formed on each contact layer so that each opening diameter decreases step-wise or gradually from the upper layer to the lower layer by utilizing a difference in etching rates by the fact that each of the impurity concentrations decreases step-wise or gradually from the upper layer to the lower layer.
14. A method of producing a surface light emitting semiconductor laser element according to claim 11, wherein in the step of forming the contact layer on the upper reflection layer, a plurality of contact layers are formed so that each Al composition decreases step-wise or gradually from the upper layer to the lower layer, and wherein in the step of forming the opening on the contact layer smaller than the opening of the insulation film to expose the upper reflector, the opening is formed on each contact layer so that each opening diameter decreases step-wise or gradually from the upper layer to the lower layer by utilizing a difference in etching rates by the fact that each Al composition decreases step-wise or gradually from the upper layer to the lower layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0113] The invention will be described in more detail which referring to the attached drawing. The conductivity type, the film type, the film thickness, the film forming method, the size and the like cited in the following embodiments are offered to aid in understanding of the present invention and are not to be construed as limiting the scope thereof.
Embodiment 1
[0114]
[0115] As shown in
[0116] The lower DBR 14 has a semiconductor multi-layer structure with a total film thickness of about 4 m including 35 pairs of n-type AlAs layers and n-type GaAs layers. The upper DBR 22 has a semiconductor multi-layer structure with a total film thickness of about 3 m including 25 pairs of p-type Al.sub.0.9Ga.sub.0.1As layers and p-type Al.sub.0.1Ga.sub.0.9As layers.
[0117] A cylindrical mesa post 26 having a mesa diameter of 40 m is formed by etching the contact layer 24, the upper DBR 22, the upper clad layer 20, the active layer 18, the lower clad layer 16, and the lower DBR 14, as shown in
[0118] On the active layer 18 in the upper DBR 22, an oxidized current confinement layer 28 is disposed instead of the p-type Al.sub.0.9Ga.sub.0.1As layer. The AlAs layer 28 has a film thickness of 30 nm, and comprises a circular AlAs layer 28A having a diameter of 12 m disposed at the center and an oxidized-Al layer 28B disposed around the circular AlAs layer 28A.
[0119] The AlAs layer 28A is a p-type AlAs layer formed instead of the p-type Al.sub.0.9Ga.sub.0.1As layer. The oxidized-Al layer 28B is formed by selectively oxidizing Al in the p-type AlAs layer. The oxidized-Al layer 28B has high electrical resistance and functions as a current confinement area, while the circular AlAs layer 28A functions as a current injection area having electrical resistance lower than that of the oxidized-Al layer 28B.
[0120] On the mesa post 26, the contact layer 24 has a first opening 30 having an inner diameter of 20 m at the center. The contact layer 24 is annular to expose the upper DBR 22 through the first opening 30.
[0121] An insulation layer, i.e., a SiO.sub.2 film 32 having a film thickness of 300 nm, is extended over the periphery of the contact layer 24, the side of the mesa post 26, and the lower DBR 14. The SiO.sub.2 film 32 on the contact layer 24 has a circular third opening 34 having an inner diameter of 35 m that is greater than the first opening 30 to expose the contact layer 24.
[0122] A p-side electrode 36 comprising a Ti/Pt/Au metal lamination film having a film thickness of 500 nm is extended over the upper DBR 22, the contact layer 24, and the SiO.sub.2 film 32, and has a circular second opening 38 having an inner diameter of 14 m on the upper DBR 22 to expose the upper DBR 22.
[0123] As shown in
[0124] At an opposite surface of the n-type GaAs substrate 12, an n-side electrode 40 comprising AuGe/Ni/Au is formed.
[0125]
[0126] As shown in
[0127] The p-side electrode 36 having the second opening 38 has an aperture through which the light passes. As shown in
[0128] For example, gold (Au) has a real-part refractive index of 0.2 and an imaginary-part (absorption coefficient) refractive index of 5.6 for a laser light with a wavelength of 0.85 m.
[0129] In the surface light emitting semiconductor laser element 10, the contact layer 24 having the first opening 30 has a refractive index greater than that of the opening. The p-side electrode 36 having the second opening 38 has an absorption coefficient greater than that of the opening.
[0130] A combined optical system of the convex lens 46, the absorption opening 44, and the concave lens 42 is provided on the light-emitting surface. In addition, the combined optical system is disposed on a resonator of the surface light emitting semiconductor laser element 10 and thus acts as one part of the resonator.
[0131] In the surface light emitting semiconductor laser element 10, laser resonance modes are selected to some degree by the current confinement action of the current confinement layer 28. Light in the high-order mode having a wide light-emitting angle is scattered at the concave lens 42, absorbed in the absorption opening 44, and converged in the convex lens 46, as shown in
[0132] By combining these conditions with the effects of the aperture of the current confinement layer 28, almost one mode is forcedly selected, thereby oscillating in a single-peak transverse mode.
[0133] When the optical output is increased, almost one mode is forcedly selected by the convex lens 46, the absorption opening 44, and the concave lens 42, as well as by the aperture of the current confinement layer 28, whereby multiple transverse modes become a single-peak transverse mode, even if light is oscillated in the multiple transverse modes.
[0134] The full width at half maximum (FWHM) of the surface light emitting semiconductor laser element 10 produced using the method described below was measured. As shown in
[0135] In EMBODIMENT 1, the contact layer 24, the SiO.sub.2 film 32 and the p-side electrode 36 are formed step-wise, whereby a complex refractive index changing from the center of the second opening 38, i.e., the center of a light emitting surface, towards the outside is formed to provide a single-peak transverse mode.
[0136] The surface light emitting semiconductor laser element 10 can provide almost the same level of optical output as that provided by a conventional multi-mode surface light emitting semiconductor laser element. Since the surface light emitting semiconductor laser element 10 has the same electrical structure as that of the conventional multi-mode surface light emitting semiconductor laser element, the surface light emitting semiconductor laser element 10 has almost the same level of resistance and impedance.
[0137] The surface light emitting semiconductor laser element 10 emits laser light in a single-peak transverse mode so that the surface light emitting semiconductor laser element 10 can be optically coupled to actual optical fibers with high optical-connection efficiency.
Embodiment 2
[0138]
[0139] As shown in
[0140] Before the upper DBR 22 is formed, an AlAs layer 28 having a film thickness of 30 nm is formed instead of the p-type Al.sub.0.9Ga.sub.0.1As layer on the layer of the upper DBR 22 at the nearest side of the active layer 18.
[0141] As shown in
[0142] The laminated structure having the mesa post 26 is heated at 400 C. under steam atmosphere to selectively oxidize only Al in the AlAs layer 28 from the peripheral to the internal side of the mesa post 26, leaving a circular AlAs layer 28A having a diameter of 12 m at the center, and disposing an oxidized-Al layer 26B around the AlAs layer 28A. Thus, a current confinement layer is formed.
[0143] As shown in
[0144] As shown in
[0145] As shown in
[0146] As shown in
[0147] Furthermore, the metal lamination film 39 is etched to provide an opening 38, whereby a p-side electrode 36 is formed. After the n-type GaAs substrate 12 is polished to a predetermined thickness, an n-side electrode 40 is formed on the opposite surface of the n-type GaAs substrate 12. Thus, the surface light emitting semiconductor laser element 10 shown in
[0148] As described above, the surface light emitting semiconductor laser element 10 can be produced with similar processes to those used for the conventional surface light emitting semiconductor laser element except for the sizes of the contact layer 24 and the p-side electrode 36.
Embodiment 3
[0149]
[0150] The alternative surface light emitting semiconductor laser element has a similar structure in a main part 50 to the surface light emitting semiconductor laser element 10 except that a contact layer 52 and a p-side electrode 54 have different structures.
[0151] As shown in
[0152] The lower contact layer 52C has, for example, an impurity concentration of 510.sup.18, which is the lowest among the three contact layers, and has an opening 56C which is the largest opening. The middle contact layer 52B has, for example, an impurity concentration of 110.sup.19, which is higher than the lower contact layer, but lower than the upper contact layer, and has an opening 56B which is smaller than the opening 56C of the lower contact layer, but greater than an opening 56A of the upper contact layer. The upper contact layer 52A has, for example, an impurity concentration of 310.sup.19, which is the highest among the three contact layers, and has the opening 56A which is the smallest among the three contact layers.
[0153] The p-side electrode 54 is also formed step-wise so as to conform to the contact layers 52A, 52B and 52C, as well as the openings 56A, 56B and 56C.
[0154] According to the configuration of the contact layer 52 and the p-side electrode 54, an effective complex refractive index distribution structure is formed to improve focusing of the light, whereby a single-peak transverse mode can be more easily provided.
[0155] As described above, the contact layer 52 is formed such that three layers have respective openings in a step-wise fashion. Specifically, an etching mask 58 is disposed on the upper contact layer 52A having lower impurity concentration, as shown in
[0156] Alternatively, the three contact layers may be formed so that the Al compositions decrease step-wise from the upper contact layer to the lower contact layer. The three contact layers 52A, 52B and 52C are dry etched under the same etching conditions. Since the etching rates are different due to the different Al compositions, the openings 56A, 56B and 56C having diameters that become smaller step-wise from the upper contact layer to the lower contact layer are formed on the three contact layers 52A, 52B and 52C.
Embodiment 4
[0157]
[0158] The surface light emitting semiconductor laser element emits light in a TE.sub.01 mode (donut-like light emission pattern). As shown in
[0159] The surface light emitting semiconductor laser element has a similar structure to the surface light emitting semiconductor laser element 10 in EMBODIMENT 1 except that the p-side electrode 62 has a different structure.
[0160] The contact layer 24 and the p-side electrode 62 provide the same effects as the complex refractive index distribution structure described in the surface light emitting semiconductor laser element 10 oscillating in the single mode. The single basic mode lower than the desired high-order mode is suppressed, and at the same time, modes higher than the desired high-order mode are suppressed.
[0161] In this EMBODIMENT, the basic mode is absorbed and suppressed at the circular central electrode 64 made of gold disposed at the center of the light emitting surface. The modes higher than the TE.sub.01 mode are scattered using the aperture of the current confinement layer 28 (see
[0162] As long as the constriction diameter of the current confinement layer is set to cut-off the transverse modes other than the TE.sub.01 mode, the selectivity of the TE.sub.01 mode is further improved.
[0163] As to conventional high-order mode control, Japanese Unexamined Patent Application Publication No. 2002-359432 discloses, for example, a method of selecting a mode by forming a groove (or a convex-concave shape) having a depth of a wavelength or wavelength on a mesa surface to exclude any undesirable excited modes or to include the desirable modes.
[0164] However, although some functions can be added to the mesa using post processing such as ion beam etching, the devices are processed only one-by-one, thus reducing production efficiency, and the groove depth, that is the interference optical path difference, should be precisely defined, even if the device is subjected to patterning etching. Accordingly, such a conventional semiconductor laser may not be applicable to commercial devices.
[0165] In contrast, the laser resonance mode can be selected by providing the complex refractive index distribution structure on the uppermost side of the resonator according to the present invention. In addition, the complex refractive index distribution structure can be provided by adjusting the shape or the refractive index of the compound semiconductor layer on the mesa, the insulation film, or the electrode in the typical production processes without adding any steps. Respective parts of the complex refractive index distribution structure can be produced with such a precision that is required for typical surface light emitting semiconductor laser elements. No high precise production processes are required. Currently available general process precision is enough for producing the complex refractive index distribution structure according to the present invention. Therefore, the complex refractive index distribution structure can be produced with good reproducibility.
Comparative Embodiment
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[0167] The comparative surface light emitting semiconductor laser element comprises, as a main part 70, a scattering structure that randomly scatters light to an upper surface of a mesa, and a contact layer 72 having a fine convex-concave surface.
[0168] Scattering at the convex-concave surface of the contact layer 72 affects the oscillation mode. A number of modes oscillate randomly. The light emitted therefrom includes a number of modes, resulting in a random light emission pattern.