TEMPERATURE TREATMENT SYSTEM

Abstract

The present invention relates to an annealing system which can be used to anneal workpieces, for example vehicle bodies. According to the invention, an annealing chamber, a feed air system, an exhaust air system and one or more air circulation systems are provided.

Claims

1. Temperature treatment system for carrying out a temperature treatment of workpieces, in particular for heating vehicle bodies, wherein the temperature treatment system comprises the following: a temperature treatment chamber through which the workpieces can be conveyed along a conveying direction; and/or a feed air system for supplying feed air to the temperature treatment chamber; and/or an exhaust air system for discharging exhaust air from the temperature treatment chamber; and/or one or more air circulation systems for circulating at least some of the air guided in the temperature treatment chamber.

2. Temperature treatment system according to claim 1, wherein a pressure chamber is formed in each case on both sides of the temperature treatment chamber, via which pressure chamber the air can be introduced into the temperature treatment chamber, wherein it is optionally provided that the two pressure chambers are fluidically connected to one another by moans of a connection channel and/or connection space, wherein the connection channel and/or the connection space is arranged within a housing which surrounds the temperature treatment chamber.

3. Temperature treatment system according to claim 2, wherein the housing comprises an outer wall which, at least in portions, forms or comprises a thermal insulation region, wherein the connection channel and/or the connection space is arranged completely within an interior of the housing surrounded by the outer wall, in particular thermally insulated from the surroundings of the housing by the thermal insulation region.

4. Temperature treatment system according to claim 2, wherein the connection channel and/or the connection space is delimited by an outer wall of the housing, in particular a thermal insulation region of the outer wall of the housing, and/or by a partition wall delimiting the temperature treatment chamber.

5. Temperature treatment system according to claim 2, wherein the connection channel and/or the connection space has a length along the conveying direction which corresponds at least approximately to five times, in particular at least approximately ten times, a height of the connection channel and/or the connection space.

6. Temperature treatment system according to claim 2, wherein the connection channel and/or the connection space has a width, taken in the horizontal direction and perpendicularly to the conveying direction, which corresponds at least approximately to four times, in particular at least approximately eight times, a height of the connection channel and/or the connection space.

7. Temperature treatment system according to claim 2, wherein there is a partition wall, a) which separates the temperature treatment chamber from at least one of the pressure chambers and/or from the connection channel and/or the connection space, and/or b) which is formed in multiple parts and/or c) which comprises the following: a ceiling partition wall separating the temperature treatment chamber from the connection channel and/or the connection space; one or more side partition walls which each separate a pressure chamber from the temperature treatment chamber and each have one or more inlet openings for supplying air from the respective pressure chamber to the temperature treatment chamber; one or more filter partition walls which each form a filter stage within the temperature treatment chamber and/or between a pressure chamber and the temperature treatment chamber; one or more distributor spaces, each of which is arranged and/or formed in particular between a filter partition wall and a side partition wall.

8. Temperature treatment system according to claim 2, wherein the connection channel and/or the connection space comprise one or more guide elements for influencing a flow within the connection channel and/or the connection space.

9. Temperature treatment system according to claim 8, wherein one or more guide elements extend at least approximately over an entire height of the connection channel and/or the connection space.

10. Temperature treatment system according to claim 1, wherein one or more of the one or more air circulation systems each comprise a heating device, by which at least some of the air guided in the temperature treatment chamber can be heated, the heating device preferably being or comprising a fuel-operated heating device and/or an electric heating device.

11. Temperature treatment system according to claim 10, wherein the heating device comprises a burner heater and/or an electric heater, one or more of the one or more air circulation systems each being provided with a separate burner and/or a separate electric heater for directly or indirectly heating the air.

12. Temperature treatment system according to claim 10, wherein the heating device comprises a heat exchanger by which heat can be transferred from a heat transfer medium to at least some of the air guided in the temperature treatment chamber.

13. Temperature treatment system according to claim 12, wherein the heat exchanger is a central heat exchanger, in particular a central heat exchanger of a clean gas heater, one or more of the one or more air circulation systems each being provided with a flap, in particular a heating gas flap, by which heating gas from the heat exchanger can be admixed to the air circulated by the respective air circulation system, in a controlled and/or regulated manner.

14. Temperature treatment system according to claim 1, wherein the one or more air circulation systems each comprise one or more fans and/or each comprise one or more heating devices and/or each comprise mutually independent channels and/or passages for connection to the temperature treatment chamber.

15. Temperature treatment system according to any of claim 1, wherein the one or more air circulation systems directly adjoin a housing wall of a housing of the temperature treatment chamber or are integrated into the housing of the temperature treatment chamber.

16. Temperature treatment system according to claim 1, wherein air from at least one temperature treatment chamber portion can be discharged from the temperature treatment chamber and can be fed to the same temperature treatment chamber portion(s) by one or more air circulation systems.

17. Temperature treatment system according to claim 1, wherein the temperature treatment system comprises a conveying device, by which the workpieces can be conveyed through the temperature treatment chamber in a longitudinal orientation thereof.

18. Temperature treatment system according to claim 1, wherein the temperature treatment system comprises two temperature treatment chambers which extend parallel to one another, at least in portions, and to which are assigned air circulation systems which are different from one another, a) wherein two housings surrounding the temperature treatment chambers directly adjoin one another and/or are formed at least in portions by the same walls, and/or b) wherein the air circulation system of each temperature treatment chamber is arranged on an outer side of the housing surrounding said temperature treatment chamber, said outer side being arranged facing away from the other housing.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0131] FIG. 1 is a schematic perspective view of a first embodiment of a temperature treatment system;

[0132] FIG. 2 is a further schematic perspective view of the temperature treatment system from FIG. 1;

[0133] FIG. 3 is a schematic vertical cross section through a feed air system of the temperature treatment system from FIG. 1;

[0134] FIG. 4 is a further schematic vertical cross section through the feed air system of the temperature treatment system from FIG. 1;

[0135] FIG. 5 is a schematic vertical cross section through an air circulation system of the temperature treatment system from FIG. 1;

[0136] FIG. 6 is a schematic vertical cross section through an exhaust air system of the temperature treatment system from FIG. 1;

[0137] FIG. 7 is a schematic vertical longitudinal section through a feed air system, an air circulation system and an exhaust air system of the temperature treatment system from FIG. 1;

[0138] FIG. 8 is a schematic perspective view of a second embodiment of a temperature treatment system;

[0139] FIG. 9 is a further schematic perspective view of the temperature treatment system from FIG. 8;

[0140] FIG. 10 is a schematic vertical longitudinal section through lateral pressure chambers of the temperature treatment system from FIG. 8;

[0141] FIG. 11 is a schematic vertical longitudinal section through a feed air system, an air circulation system and an exhaust air system of the temperature treatment system from FIG. 8;

[0142] FIG. 12 is a schematic horizontal section through a base region of the temperature treatment system from FIG. 8;

[0143] FIG. 13 is a schematic plan view from above of the horizontal section from FIG. 12;

[0144] FIG. 14 is a schematic plan view of an upper side of the temperature treatment system from FIG. 8;

[0145] FIG. 15 is a portion of a ventilation tower of a feed air system or exhaust air system of the temperature treatment system from FIG. 8, a reinforcing structure being provided for reinforcement;

[0146] FIG. 16 is a schematic perspective vertical cross section through a third embodiment of a temperature treatment system;

[0147] FIG. 17 is a schematic perspective vertical longitudinal section through an air circulation system of the temperature treatment system from FIG. 16 to illustrate the air flows; and

[0148] FIG. 18 is a schematic perspective vertical cross section through a fourth embodiment of a temperature treatment system.

[0149] The same or functionally equivalent elements are provided with the same reference signs in all figures.

DETAILED DESCRIPTION OF THE DRAWINGS

[0150] A first embodiment, shown in FIGS. 1 to 7, of a temperature treatment system designated as a whole by 100 serves in particular for the temperature treatment of workpieces 102, for example vehicle bodies 104 (in this respect, see the fourth embodiment shown in FIG. 18).

[0151] A temperature treatment system 100 comprises in particular a temperature treatment chamber 106 through which the workpieces 102 can be conveyed, by means of a conveying device 108, along a conveying direction 110.

[0152] The temperature treatment chamber 106 is in particular surrounded by a housing 112 which is, for example, substantially cuboid.

[0153] The air located in the temperature treatment chamber 106 is preferably itself temperature-controlled, in particular conditioned, for the temperature treatment of the workpieces 102. For example, cooling and/or heating of the air is provided.

[0154] For this purpose, the temperature treatment system 100 comprises a feed air system 114, by means of which feed air, in particular temperature-controlled fresh air, can be fed to the temperature treatment chamber 106. The feed air system 114 comprises in particular a feed air channel 116, which is designed, for example, as a ventilation tower 118 and serves to suck in air over a hall roof.

[0155] The feed air system 114 further comprises a fan 120 for driving the air and a distributor channel 122, by means of which the air can be distributed to one or two pressure chambers 124 within the housing 122 in order ultimately to be supplied via the pressure chambers 124 to the temperature treatment chamber 106 (see FIGS. 3 to 6).

[0156] As can be seen in particular from FIG. 7, the feed air system 114 can further be provided with one or more filter stages 126 and/or one or more heat exchangers 128, in particular for cleaning and/or conditioning the air.

[0157] Humidifying and/or dehumidifying of the air can also optionally be provided by means of corresponding conditioning devices.

[0158] The temperature treatment system 100 further comprises an air circulation system 130, which in particular comprises at least one fan 120 and serves to discharge air from the temperature treatment chamber 106 and to feed it again to the temperature treatment chamber 106.

[0159] Furthermore, the temperature treatment system 100 comprises an exhaust air system 132, which in particular comprises an exhaust air channel 134.

[0160] The exhaust air channel 134 is designed, for example, as a ventilation tower 136 and serves to discharge exhaust air from the temperature treatment chamber 106 and to output the exhaust air to the surroundings, for example over a hall roof.

[0161] The exhaust air system 132 further comprises a fan 120, by means of which air can be extracted from the temperature treatment chamber 106 and output to the surroundings.

[0162] Optionally, a return channel 138 can also be provided, by means of which a connection between the exhaust air channel 134 of the exhaust air system 132 and the feed air channel 116 of the feed air system 114 can be established.

[0163] In particular, exhaust air can be added to the feed air via the return channel 138. For this purpose, in particular a flap and/or a valve device can be provided, together with suitable control and/or regulation, in order to control and/or regulate the admixture of a predetermined exhaust air flow to the feed air.

[0164] As can be seen in particular in FIG. 1, the temperature treatment system 100 can be divided into a plurality of temperature treatment system portions 140, each temperature treatment system portion 140 forming a temperature treatment system module, for example.

[0165] The temperature treatment system portions 140 are in particular arranged in succession along the conveying direction 110.

[0166] The feed air system 114 is preferably assigned to one temperature treatment system portion 140.

[0167] The exhaust air system 132 is preferably assigned to a further temperature treatment system portion 140.

[0168] In this case, the feed air system 114 and the exhaust air system 132 are preferably arranged on temperature treatment system portions 140 which are arranged at mutually opposing ends of the temperature treatment system 100.

[0169] The air circulation system 130 is in particular assigned to or arranged on one or more temperature treatment system portions 140 which are arranged between the feed air system 114 and the exhaust air system 132.

[0170] In the first embodiment of the temperature treatment system 100 shown in FIGS. 1 to 7, the components of the feed air system 114, the air circulation system 130 and the exhaust air system 132 are relatively far apart from one another, so that an installation space along the conveying direction 110 can be optimally utilized.

[0171] The fans 120 of the feed air system 114, the air circulation system 130 and/or the exhaust air system 132 are preferably oriented in such a way that their axes of rotation 142 run substantially parallel to the conveying direction 110.

[0172] An installation space and/or maintenance space for the fans 120 thus extends substantially parallel to the conveying direction 110, away from the respective fan 120, whereby a space required laterally for the maintenance of the temperature treatment system 100 can be minimized.

[0173] As can also be seen in particular in FIGS. 1 and 7, the following components are preferably arranged in succession in the feed air system 114, starting from one end of the temperature treatment system 100, along the conveying direction 110: First, the fan 120 is provided, which is followed, along the conveying direction 110, by one or more heat exchangers 128 and/or one or more filter stages 126. Along the conveying direction 110 there then follows a supporting region 144 for supporting the feed air channel 116 designed for example as a ventilation tower 114.

[0174] Such an embodiment of the feed air system 114 allows the temperature treatment system 100 to be preferably particularly short, since no further components are required along the conveying direction 110 beyond the temperature treatment chamber 106. Rather, the air is sucked in, in an intermediate region spaced apart from the end of the temperature treatment chamber 106, it nonetheless being possible for the air to be supplied to the temperature treatment chamber 106 at the immediate end of the temperature treatment chamber 106.

[0175] A second embodiment of a temperature treatment system 100 illustrated in FIGS. 8 to 15 differs from the first embodiment shown in FIGS. 1 to 7 essentially in that the temperature treatment system 100 is of very compact design and has a smaller length, in particular in the conveying direction 110.

[0176] The resulting reduced installation space along the conveying direction 110 is compensated in this embodiment in particular by the rotation axes 142 of the fans 120 (see in particular FIG. 11) not being oriented parallel to the conveying direction 110, but perpendicular thereto.

[0177] The individual components of the feed air system 114, the air circulation system 130 and the exhaust air system 132 can thereby be arranged particularly closely next to one another and/or in succession.

[0178] Such a shortened configuration of the temperature treatment system 100 can be provided in particular in the case of transverse conveying of the workpieces 102.

[0179] In the case of such transverse conveying, a longitudinal axis of the workpieces 102 is oriented substantially horizontally and perpendicularly to the conveying direction 110, while the workpieces 102 are conveyed along the conveying direction 110, through the temperature treatment chamber 106. As can be seen in particular from FIGS. 12 and 13, in the air circulation system 130, just as in the exhaust air system 132, of the temperature treatment system 100 according to the second embodiment, one or more suction openings 145 are provided in a base region 146 of the temperature treatment system 100. The air is supplied via one-sided pressure chambers 124 (see in particular FIG. 10).

[0180] As can also be seen from FIG. 12, in the second embodiment of the temperature treatment system 100, five temperature treatment system portions 140 of the temperature treatment system 100 are provided, each temperature treatment system portion 140 corresponding to a holding position of the workpieces 102 in a cycle conveying mode of the conveying device 108.

[0181] The air is sucked out of the temperature treatment chamber 106 by means of the exhaust air system 132 at the first two holding positions (temperature treatment system portions 140), i.e. at the holding positions I and II (cycle 1 and cycle 2). In this case, an underfloor channel 147 is provided in the temperature treatment system portion 140 forming the holding position II. The underfloor channel 147 runs below the temperature treatment chamber 106 and connects the suction opening 145 of the holding position II to the fan 120 of the exhaust air system 132.

[0182] A suction opening 145 of the holding position I is connected by means of a connecting region 149 to the end of the underfloor channel 147 of the holding position II facing the suction opening 145 of the holding position II, so that both the air from the holding position I and the air from the holding position II can be drawn in via the underfloor channel 147 of the holding position II.

[0183] At the three further temperature treatment system portions 140, i.e. at the holding positions III, IV and V (cycle 3, cycle 4, cycle 5), suction is carried out by means of the air circulation system 130. In this case, each of the holding positions III, IV, V preferably has a separate underfloor channel 147 for connecting the suction opening 145 of each holding position III, IV, V to the fan 120 of the air circulation system 130.

[0184] The air supplied via the feed air system 114 in the last cycle (holding position V, cycle 5) thus flows through the temperature treatment chamber 106 counter to the conveying direction 110, since the latter initially circulates in the temperature treatment system portions 140 forming the holding positions III, IV, V, by means of the air circulation system 130, and is finally discharged by means of the exhaust air system 132 in the temperature treatment system portions 140 forming the holding positions I and II.

[0185] As can finally be seen in FIG. 15, it can be advantageous if a feed air channel 116 designed as a ventilation tower 118 and/or an exhaust air channel 134 designed as a ventilation tower 136 comprises an access opening 148, for example a flap. In particular a return channel 138 can be connected or maintenance access can be achieved as a result.

[0186] Since the access opening 148 could result in a structural weakening of the ventilation tower 118, 136, said tower is preferably provided with a reinforcing structure 150.

[0187] The reinforcing structure 150 is in particular a rectangular reinforcing ring or stiffening ring which can be pushed through the access opening 148 into the portion 152 of the ventilation tower 118, 136 having the access opening 148.

[0188] By means of the reinforcing structure 150, in particular an additional external stiffening or reinforcement or other support of the ventilation tower 118, 136 can thus be avoided, as a result of which the entire structure of the temperature treatment system 100 can be simplified.

[0189] Such a reinforcement of the ventilation tower 118, 136 can also be provided in other embodiments of the temperature treatment system 100, for example according to the first embodiment shown in FIGS. 1 to 7.

[0190] Otherwise, the second embodiment of the temperature treatment system 100 shown in FIGS. 8 to 15 corresponds in terms of structure and function to the first embodiment shown in FIGS. 1 to 7, and therefore reference is made, in this respect, to the above description thereof.

[0191] A third embodiment of a temperature treatment system 100 shown in FIGS. 16 and 17 differs from the first embodiment shown in FIGS. 1 to 7 substantially in that the distributor channels 122 are not arranged above the housing 112 of the temperature treatment system 100.

[0192] Rather, the distributor channels 122 in the third embodiment shown in FIGS. 16 and 17 are integrated into the housing 112.

[0193] The housing 112 comprises one or more outer walls 154, which are in particular provided with an insulation region 156 or form such an insulation region. As a result, a large temperature difference between the interior of the housing 112 and the surroundings thereof can be maintained with the lowest possible energy loss.

[0194] Preferably, both the outer wall 154 and the insulation regions 156 surround the temperature treatment chamber 106 completely or at least in portions, in particular on at least two sides or at least three sides, in cross section.

[0195] In the third embodiment of the temperature treatment system 100 shown in FIGS. 16 and 17, the function of the distributor channels 122 is achieved by a connection space 158.

[0196] The connection space 158 in particular interconnects the two pressure chambers 124 on either side of the temperature treatment chamber 106.

[0197] In this case, the connection space 158 preferably extends over an entire width of the temperature treatment chamber 106, above the temperature treatment chamber 106, in particular in a vertical projection of the temperature treatment chamber 106 up to the outer wall 154 and/or the insulation region 156.

[0198] A partition wall 160 separates the connection space 158 from the temperature treatment chamber 106.

[0199] This partition wall 160 is in particular designed as a non-insulated metal sheet or comprises such a metal sheet.

[0200] The partition wall 160 comprises in particular a ceiling partition wall 162 which delimits the temperature treatment chamber 106 at the top and separates it from the connection space 158.

[0201] In the ceiling partition wall 162, one or more inlet openings 164 may optionally be provided for supplying air to the temperature treatment chamber 106.

[0202] The connection space 158 preferably extends over a greater length along the conveying direction 110 than a feed opening 166 for supplying the air from the air circulation system 130 into the interior of the housing 112.

[0203] It can be advantageous if, as shown in FIG. 17, the feed opening 166 adjoins a feed channel 167, which connects the feed opening 166 to the fan 120 and widens upward in the direction of the feed opening 166 and/or counter to the direction of gravity. As a result of the widening configuration of the feed channel 167, a more uniform distribution of the air to the pressure chambers 124 can preferably take place.

[0204] With regard to an optimal distribution of the supplied air to both pressure chambers 124, one or more guide elements 168 are preferably provided. For example, one or more guide elements 168 can be arranged in the connection space 158 in order to distribute the air flow flowing into the connection space 158 along the conveying direction 110 and uniformly to both pressure chambers 124. As a result, an inflow onto the workpieces 102 in the temperature treatment chamber 106 that is uniform on both sides can preferably be achieved.

[0205] As can also be seen from FIG. 16, the temperature treatment system 100 preferably comprises at least one further filter stage 126 in addition to the filter stage 126 to be assigned to the air circulation system 130.

[0206] In particular, the filter stage 126 assigned to the air circulation system 130 is a coarse filter stage 170.

[0207] The further filter stage 126 is in particular a fine filter stage 172. Preferably, the further filter stage 126 is arranged in the interior of the housing 112, for example integrated into the partition wall 160.

[0208] For this purpose, the partition wall 160 comprises in particular a side partition wall 174 which faces the temperature treatment chamber 106, and a filter partition wall 176 assigned to the respective pressure chamber 124.

[0209] One or more receptacles for one or more filter elements, in particular filter mats 178, which form the filter stage 126, are arranged and/or formed in the filter partition wall 176.

[0210] A distributor space 180 is preferably formed between the filter partition wall 176 and the side partition wall 174 in order to be able to distribute the air flowing through the filter stage 126 uniformly to one or more inlet openings 164 in the side partition wall 174 and thus to enable a uniform supply of the air to the temperature treatment chamber 106.

[0211] Since the connection space 158 connects the two pressure chambers 124 to one another over a long length along the conveying direction 110, and thus allows a large channel cross section even at a low height, the entire temperature treatment system 100 can be of compact design. In addition, thermal insulation can preferably be optimized by the use of the connection space 158.

[0212] Finally, it can also be seen from FIG. 16 that the suction is carried out by means of the fan 120 in the base region 146, in order to remove air from the temperature treatment chamber 106 and finally to supply it to one or more heat exchangers 128 and/or one or more filter stages 126.

[0213] In particular when using the temperature treatment system 100 for heating workpieces 102, it can be provided that the air is strongly heated by means of one or more heat exchangers 128. A uniform inflow into the respective heat exchanger 128 is preferably ensured by means of one or more guide elements 168, in particular baffles 182.

[0214] In particular, different stages of guide elements 168 can be provided in this case, in order to distribute the air flowing in, for example from the base region 146, to the heat exchanger 128 uniformly in the vertical direction first, and then subsequently or simultaneously in the horizontal direction (see in particular FIG. 17).

[0215] As a result, uniform heating of the air circulated by means of an air circulation system 130, for example, can be achieved.

[0216] Otherwise, the third embodiment of the temperature treatment system 100 shown in FIGS. 16 and 17 corresponds in terms of structure and function to the first embodiment shown in FIGS. 1 to 7, and therefore reference is made, in this respect, to the above description thereof.

[0217] In a further embodiment of a temperature treatment system 100 that is not shown, it can be provided that the connection space 158 is formed in multiple parts and in particular enables an air flow in both directions, perpendicularly to the conveying direction 110 and horizontally.

[0218] This can be advantageous in particular if a one-sided circulating air return suction is undesirable and a recirculation of air through the connection space 158 is thus also desired.

[0219] FIG. 18 shows a fourth embodiment of a temperature treatment system 100 which substantially corresponds to the third embodiment shown in FIGS. 16 and 17 but comprises two temperature treatment chambers 106 running parallel to one another.

[0220] It is also not apparent in FIG. 18 that a plurality of air circulation systems 130, which serve in particular for heating the air circulated in the temperature treatment chamber 106, are arranged on the mutually opposing outer walls 154 of the two temperature treatment chambers 106.

[0221] By using connection spaces 158 according to the third embodiment shown in FIGS. 16 and 17, such a double arrangement of temperature treatment chambers 106 can be made possible in a particularly compact space, in particular without the requirement that further components of a feed air system 114, an air circulation system 130 and/or an exhaust air system 132 have to be mounted between the temperature treatment chambers 106.

[0222] Otherwise, the fourth embodiment shown in FIG. 18 corresponds in terms of structure and function to the third embodiment shown in FIGS. 16 and 17, and therefore reference is made, in this respect, to the above description thereof.