FILTER STRUCTURES FOR PIM MEASUREMENTS

Abstract

A PIM test bench including a first duplexer, having a first port connected via a first filter to a third port and a second port connected via a second filter to the third port. The first port is fed by signal sources providing RF signals at first and second frequencies. A spectrum analyzer is connected to the second port. A device under test is connected between said third port and a third port of a second duplexer. Each of the first and second ports of the second duplexer is connected to a PIM optimized load and/or a standard load. The second duplexer is preferably identical to the first duplexer. For minimizing self-intermodulation, at least the first duplexer comprises at least one filter component and a metal housing, the housing further comprises a monolithic metal body and a metal cover capacitively coupled to the body without any galvanic contact.

Claims

1. A filter for RF signals comprising at least one filter component and a metal housing, the housing comprising a monolithic metal housing body and a metal housing cover capacitively coupled to the metal body without any galvanic contact, and the filter comprising at least one coaxial resonator rod.

2. The filter according to claim 1, wherein the at least one coaxial resonator rod is configured as at least part of the housing body.

3. The filter according to claim 1, wherein the metal cover includes surfaces oriented towards the metal housing body, and wherein the metal housing cover has a dielectric layer at at least said surfaces or over a whole surface thereof.

4. The filter according to claim 1, wherein the metal housing body includes surfaces oriented towards the metal housing cover, wherein the metal housing body has a dielectric layer at at least said surfaces or over a whole surface thereof.

5. The filter according to claim 1, wherein the metal housing body has a cover coupling surface and the metal housing cover has a body coupling surface, the cover coupling surface and the body coupling surface geometrically matching each other.

6. The filter according to claim 1, wherein at least one of the cover coupling surface and the body coupling surface has a dielectric layer.

7. The filter according to claim 6, wherein the dielectric layer comprises at least one of a coating, an oxide layer, an anodized layer, an oxide, a ceramic material, paint, a plastic film, a polymer material, and a combination thereof.

8. The filter according to claim 1, wherein the metal housing cover is affixed to the metal housing body by means comprising an insulating material.

9. The filter according to claim 1, wherein the metal housing cover is covered with a shield.

10. The filter according to claim 1, wherein the filter is configured as a duplexer having first, second, and third ports, wherein the first port is connected via a first bandpass filter to the third port, and the second port is connected via a second bandpass filter to the third port.

11. The filter according to claim 1, configured as a duplexer comprising six elliptic cavity filter elements.

12. The filter according to claim 1, further configured to satisfy at least one of the following conditions: the filter contains at least one capacitive port coupler, the filter contains at least one port coupler that is part of a monolithic inner conductor of a connector, the filter contains at least one tuning element for a resonator, the filter contains at least one inter-resonator coupling that is made of aluminum and has a dielectric layer, the filter contains a nut configured to fix the at least one tuning element while not having a galvanic contact with either the at least one tuning element or the cover, wherein all elements of the filter are monolithic parts and a junction between first and second elements has a dielectric coating to avoid galvanic contact between the first and second elements, each capacitance of capacitances formed in a group of said all elements of the filter is configured to be characterized by impedance equal to impedance of a galvanic contact in a pre-defined frequency range while not negatively affecting linearity of said capacitance.

13. A PIM test bench comprising at least one filter according to claim 1, wherein the filter is configured as a first duplexer having first, second, and third ports, wherein the first port is connected via a first bandpass filter to the third port and the second port is connected via a second bandpass filter to the third port, at least one RF signal source providing RF signals at a first frequency and at a second frequency, the at least one RF signal source connected to the first port, a spectrum analyzer connected to the second port, a load connected to the third port, and means configured to connect a first DUT between the third port and load.

14. The PIM test bench according to claim 12, comprising a second duplexer and a standard load, the second duplexer having fourth, fifth, and sixth ports, wherein the fourth port is connected via a third bandpass filter to the sixth port and the fifth port is connected via a fourth bandpass filter to the sixth port, the second duplexer being connected: with the sixth port to the third port of the first duplexer, with either the fourth port or the fifth port to the load, and with the fourth port or the fifth port to the standard load, and further comprising means configured to connect a second DUT between the third port of the first duplexer and the sixth port of the second duplexer.

15. The filter according to claim 8, wherein the insulating means include any of glass fiber reinforced plastic screws, bolts, and pins.

16. The filter according to claim 9, wherein the shield has at least one body contact surface and the metal body has at least one shield contact surface, wherein the at least one body contact surface of the shield is in galvanic contact with the at least one shield contact surface of the body.

17. The filter according to claim 11, wherein the six elliptic cavity filter elements are configured as two triplets of cavity filter elements.

18. The filter according to claim 12, wherein the at least one tuning element for the resonator comprises aluminum oxide.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In the following, the invention will be described in reference to examples of embodiments and the drawings, without limitation of the general inventive concept.

[0028] FIG. 1 shows a first embodiment in a top view.

[0029] FIG. 2 shows a sectional side view of the duplexer.

[0030] FIG. 3 shows an enlarged section of FIG. 2.

[0031] FIG. 4 shows the main components of the housing.

[0032] FIG. 5 shows a PIM measurement setup.

[0033] FIG. 6 shows the insertion losses of both paths of the duplexer.

[0034] FIG. 7 shows intermodulation curves with a PIM optimized load.

[0035] FIG. 8 shows a setup with an improved load.

[0036] FIG. 9 shows intermodulation curves with an improved load.

[0037] FIG. 10 shows intermodulation curves with improved load and first cable.

[0038] FIG. 11 shows intermodulation curves with improved load and second cable.

[0039] While a given implementation of invention can be modified and assume alternative forms, specific embodiments of the invention are shown as examples. The drawings and detailed description below are not intended to limit the implementation of the invention to the particular form(s) disclosed, but include all modifications, equivalents and alternatives within scope of the present invention as defined by the appended claims.

DETAILED DESCRIPTION

[0040] In FIG. 1 a first embodiment is shown. It shows a top view of a housing body of a duplexer which may be used for Passive InterModulation (PIM) measurements. A circuit diagram of a PIM test bench using this duplexer is shown in FIG. 5. There, the filter has reference number 100. The example housing body shown is part of a combined filter. Both the RX path between a second port connector 732 and a third port connector 733, as well as the TX path between a first port connector 731 and the third port connector 733 have six elliptic cavity filters utilizing two triplets of cavity filters to achieve the necessary steepness of the filter edge by creating two transmission zeros in the stopband of every path. The two paths are combined with a common node.

[0041] Preferably, the duplexer has a monolithic housing body 700 most preferably made by milling from metalsuch as aluminum or any other suitable conductive material. The housing preferably contains filter components such as resonator rods 740 or inter-resonator couplings 742. It may also form resonator cavities. The coaxial resonator rods 740 preferably are part of that housing body. A metal cover 780, preferably comprising aluminum, is capacitively coupled to the filter housing body 700 without any galvanic contact. This may be achieved by coating the cover 780 with a thin dielectric layer. Preferably, the dielectric layer has a thickness in a range of 2 m to 200 m. Most preferably, the range is between 10 m and 30 m. The dielectric layer may comprise an anodized layer, an oxide, any ceramic material, paint, a plastic film, a polymer material or any combination thereof. In addition or alternatively, housing body 700 or at least a cover coupling surface 710 of the housing, to which the cover is attached, is coated with such a thin dielectric layer. The cover 780 preferably is fixed to the housing body 700 by insulated screws 782, which preferably are made of glass fiber reinforced plastic. Internal walls may separate the filter sections from each other and hollow spaces 719. There may be threaded screw holes 711 in the housing body.

[0042] Any of the following features may be used alone or in any combination in the filter:

[0043] The input and output couplings 736, 737, 738 to the connectors 731, 732, 733 of the filters may be capacitive. These couplings preferably are part of the monolithic inner conductor for the respective connector 731, 732, 733. The tuning elements 741 for the resonators 740 preferably are made of aluminum oxide or any other suitable dielectric material. All inter-resonator couplings 742 preferably are made of aluminum and have a dielectric layer and are preferably coated in the same way as the cover. As a consequence, the metal cover 780 and the tuning elements are only coupled by the capacitance between them. There is no galvanic contact present between the metal cover and the tuning elements. The nuts 745 fixing the tuning elements are also preferably insulated such that they preferably do not make or form galvanic contact with either the tuning element and/or the cover. Insulation of at least one tuning element may be carried out by forming a dielectric layer at the cover and/or at the at least one tuning element and/or with the use of a dielectric sleeve configured to hold such at least one tuning element. In general, preferably all elements of the filters are configured as monolithic parts or elements, with either the housing 700 or the cover 780 and the junctions between the elements having a dielectric layer judiciously disposed to avoid galvanic contact. Preferably, the monolithic elements are configured such that all the capacitances formed between the several monolithic elements establish capacitive coupling without presence of a galvanic contact, and, at the same time, the capacitances are such that they provide impedance that is sufficiently low and substantially equal to impedance of a galvanic contact. As a result, so-configured capacitances are employed as an adequate replacement for a galvanic contact in the desired frequency range (1700-1900 MHz, 870-890 MHz without limitations), while being linear elementsthat is, without producing a negative effect on linearity of operation (as may be exhibited by poor galvanic contacts).

[0044] FIG. 2 shows a sectional side view of the duplexer. Here, the coaxial resonator rods 740 being one part with the housing body 700 are shown.

[0045] FIG. 3 shows an enlarged section of FIG. 2. Here, the plane of capacitive coupling between the housing body 700 and the cover 780 is marked with arrows 750. Here, a body coupling surface 781 of the cover (oriented towards the cover, as shown in the figuredownwards) mechanicallybut not galvanicallycontacts a cover coupling surface 710 of the body 700. At least one of the opposing coupling surfaces has a dielectric layer for insulation. The shield 790 is in galvanic contact with the housing body, for example at the circumference of the housing body, as marked with arrow 760. This contact is formed by a body contact surface 795 of the shield 790 contacting a shield contact surface 715 at the body 700.

[0046] FIG. 4 shows the main components of the housing, the body 700, cover 780 and shield 790 in a disassembled state. Here, the body coupling surface 781 of the cover 780, capacitive coupling to the cover coupling surface 710 of the body 700, and the body contact surface 795 of the shield 790 contacting a shield contact surface 715 at the body 700 are shown.

[0047] In FIG. 5, a measurement setup, also referred to as test bench, which meets the requirements of the international standard IEC 62037-1 is shown. Signals in a frequency range 161 are applied to a DUT and the intermodulation signals generated by the DUT are measured in a second frequency range 162. Herein examples are shown with a first frequency range from 1805 MHz to 1880 MHz and a second frequency range from 1710 MHz to 1785 MHz. In related embodiments, other frequencies or frequency ranges may be used. The measurement setup uses the output of a first signal generator 210 generating a sinusoidal signal at a first frequency 218 within the first frequency range and a second signal generator 220 generating a sinusoidal signal at a second frequency 228 within the first frequency range. Preferably, the frequency of each of the signal generators is adjustable in the first frequency range. The signals may be amplifled by power amplifiers 211, 221 to the necessary power. Both amplified signals may be combined with a 3 dB directional coupler 230. There may be circulators 212, 222 at the inputs of the directional coupler to increase the isolation of the directional coupler which is necessary to minimize the creation of intermodulation products in the power amplifier. The third port of the circulators preferably is terminated by a circulator termination 213, 223. Preferably, the isolated port of the directional coupler is terminated with a directional coupler termination 231. Instead of combining the two signal generators, a dual signal generator may be used.

[0048] After the directional coupler 230, the two combined signals pass a TX path of a duplexer 100 through a first port 131 of the first duplexer via a first duplexer filter 110 through a third port 133 of the first duplexer to a DUT (device under test) 300. The first duplexer filter 110 preferably is a bandpass filter for the first frequency range. The second duplexer filter 120 preferably is a bandpass filter for the second frequency range. The third port 133 is the DUT port 201 of the test bench. The DUT is terminated by a PIM optimized load 280. Such a PIM optimized load has a minimal self-intermodulation which should be significantly below the PIM of the DUT. The intermodulation created in the DUT propagates in both forward and reverse direction. The signal in reverse direction passes through the RX path of the duplexer 100 through the third port 133 via a second duplexer filter 120 through a second port 132. This signal may further be amplified by a LNA (low noise amplifier) 260 and be displayed by a spectrum analyzer 270 or any other suitable device. At the first duplexer port 131 there may be a first isolation filter 240 for the first frequency range and at the second duplexer port 132 there may be a second isolation filter 250 for the second frequency range. These filters are used to increase the isolation to a necessary value of 120 dB. The power of the two sinusoidal signals preferably is adjusted to +43 dBm (20 W) at the third port of the duplexer, which is the standard power for PIM measurements as defined in IEC 62037-1.

[0049] In FIG. 6, the insertion losses of both paths of the duplexer are shown in a frequency range from 1.6 GHz to 2.0 GHz. The curve 151 shows the insertion loss of the transmit (TX) path from the first port 131 of the first duplexer to the third port 133 of the first duplexer, while the curve 152 shows the insertion loss of the receive (RX) path from the third port 133 of the first duplexer to the secand port 132 of the first duplexer. The horizontal axis of the diagram shows the frequency in a range from 1.6 GHz to 2.0 GHz. The center frequency is at 1.8 GHz. The vertical axis shows in a logarithmic scale the attenuation of the signal in 10 dB units starting from 90 dB at the bottom to +10 dB at the top. In the diagram the exemplary first frequency range 161 from 1805 MHz to 1880 MHz and the exemplary second frequency range 162 from 1710 MHz to 1785 MHz are marked. Furthermore, an exemplary first frequency 218 and an exemplary second frequency 228 as generated by the first signal generator 210 the second signal generator 220 are marked.

[0050] FIG. 7 illustrates the result of the measurement of the 3rd order intermodulation product when the third port of the first duplexer is terminated with a commercially available PIM-optimized load and the carrier frequencies are varied in such a way that the whole bandwidth of the PIM signal displayable with the test bench is used. The first continuous curve 611 shows the intermodulation in the frequency range from 1730 to 1785 MHz, where the first frequency is fixed at 1805 MHz and the second frequency is varied from 1825 to 1880 MHz. The second dashed curve 612 shows the intermodulation from 1730 to 1785 MHz, where the first frequency is varied from 1805 to 1832.5 MHz and the second frequency is fixed at 1880 MHz. The horizontal axis shows the frequency from 1730 to 1785 MHz. The vertical axis shows the level difference between the first and second signal levels (+43 dBm equals to 20 W) and the intermodulation signal in dBc starting from 220 dBc at the bottom to 160 dBc at the top. Apparently, the resulting self-intermodulation of below 171 dBc is not different to that of common PIM test benches.

[0051] FIG. 8 depicts a setup with an improved load 400. Here, the DUT port 201 of the test bench 200 is terminated with an improved load 400. This improved load comprises a second duplexer 500 connected via its first port 531 (interchangeably referred to as a fourth port) to a PIM optimized load 280 and via its second port 532 (referred to interchangeably as a fifth port) to a standard load. The TX output of the second duplexer is connected to a PIM-optimized load, the RX output is terminated with a standard load 410. The second duplexer preferably has a first bandpass filter 510 for the first frequency range connected between the fourth port 531 and a third port of the second duplexer 533 (referred to interchangeably as a sixth port). The second duplexer preferably has a second bandpass filter 520 for the second frequency range connected between a second port 532 and the third port 533. The sixth port 533 serves as the improved load input 401. The purpose of the second duplexer 500 is to block the PIM signal created by the PIM-optimized load 280 so that it cannot travel to the test port of the PIM analyzer. A device under test may be connected between the DUT port 201 and the input 401 of the improved load 400.

[0052] FIG. 9 shows a result of the measurement performed with the third port terminated by a second duplexer 500 shown in FIG. 8. The diagram is comparable with that of FIG. 6. Curve 621 depicts the result of the measurement performed under the same conditions as those of the measurement of curve 611. Curve 622 shows a measurement under the same conditions as those of the measurement of curve 612. The intermodulation measured over the whole bandwidth is below 188 dBc which is almost 20 dB better than the best commercially available PIM testers.

[0053] FIGS. 10 and 11 show the results of a verification test. It may be possible that result shown above is the consequence of a subtraction of the intermodulation of the test bench and the duplexer used as termination. Therefore, a verification experiment has been done where a factory-fit super-flexible cable has been used between the third port of the test bench and the terminating duplexer of the improved load to achieve a separation of both residual intermodulation products. Two PIM sources separated by a transmission line result in a periodic intermodulation level over frequency with maxima when the signals add up and minima when they cancel each other. The transmission line should have a length causing at least a difference of phase shift of between the upper and lower edge of the observed band. Then a full period of one minimum and one maximum is displayed. Therefore, the length of the cable should be as follows:

l=v.sub.ph/(2f)

v.sub.ph is the phase velocity and f is the bandwidth of the intermodulation products that can be displayed by the test bench. In our case the phase velocity of the jumper cable is 77% of the speed of light and the displayable frequency range for the 3rd order intermodulation products is 1730 MHz to 1785 MHz within the second frequency range. Hence, the length of a super-flexible cable must be 2.1 m.

[0054] The test results are shown for two different cable samples. FIG. 10 shows the results of the same measurements as those of FIG. 9, but carried out with a first cable between the third port of the duplexer and the improved load. Curve 631 corresponds to curve 621 and curve 632 corresponds to curve 622.

[0055] FIG. 11 shows the results of the same measurements of FIG. 10, but with another cable having the same length, the second cable between the third port of the duplexer and the improved load. Curve 641 corresponds to curve 631 and curve 642 corresponds to curve 632.

[0056] For both measurements the PIM level has a maximum at approx. 1765 MHz and a minimum at approx. 1732 MHz. The result meets the expectation for the frequency dependent behaviour of the intermodulation product when the signals of two sources with an electrical distance of 2.75 m (=2.1 m/77%) add up. As the maximum shows the addition of both signals it may be concluded that the residual PIM of the test bench is better than 185 dBc at +43 dBm carrier power over the whole measurement band.

[0057] It has to be mentioned that this verification approach may still have a relative shortcoming: It is assumed that the PIM of the coaxial cable is negligible. However, the cable and the connectors are made from linear materials and the junctions between the inner and outer conductors of the cable and the factory fit connectors are soldered which should lead to very small intermodulation products. Additionally, the test has been performed for many cable samples with a similar result. Thus, it is very likely that the measurement represents the residual PIM of the test bench instead of the self-intermodulation of the cable.

[0058] It will be appreciated to those skilled in the art having the benefit of this disclosure that this invention is believed to provide filters and housings thereof. Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein without departing from the spirit and scope of the invention as described in the following claims.

LIST OF REFERENCE NUMERALS

[0059] 100 duplexer (first duplexer) [0060] 110 first duplexer filter of the first duplexer [0061] 120 second duplexer filter of the first duplexer [0062] 131 first port of the first duplexer [0063] 132 second port of the first duplexer [0064] 133 third port of the first duplexer [0065] 151 insertion loss first port to third port [0066] 152 insertion loss third port to second port [0067] 161 first frequency range [0068] 162 second frequency range [0069] 200 PIM test bench [0070] 201 Test bench DUT port [0071] 210 first signal generator [0072] 211 first power amplifier [0073] 212 first circulator [0074] 213 first circulator termination [0075] 218 first frequency [0076] 220 second signal generator [0077] 221 second power amplifier [0078] 222 second circulator [0079] 223 second circulator termination [0080] 228 second frequency [0081] 230 directional coupler [0082] 231 directional coupler termination [0083] 240 first isolation filter [0084] 250 second isolation filter [0085] 260 LNA (low noise amplifier) [0086] 270 spectrum analyzer [0087] 280 PIM optimized load [0088] 300 DUT (device under test) [0089] 400 improved load [0090] 401 improved load input [0091] 410 standard load [0092] 500 second duplexer [0093] 510 first duplexer filter of the second duplexer [0094] 520 second duplexer filter of the second duplexer [0095] 531 fourth port (first port of the second duplexer) [0096] 532 fifth port (second port of the second duplexer) [0097] 533 sixth port (third port of the second duplexer) [0098] 611 first intermodulation curve with PIM optimized load [0099] 612 second intermodulation curve with PIM optimized load [0100] 621 first intermodulation curve with improved load [0101] 622 second intermodulation curve with improved load [0102] 631 first intermodulation curve with improved load and first cable [0103] 632 second intermodulation curve with improved load and first cable [0104] 641 first intermodulation curve with improved load and second cable [0105] 642 second intermodulation curve with improved load and second cable [0106] 700 duplexer housing body [0107] 710 cover coupling surface [0108] 711 holes for insulated screws [0109] 715 shield contact surface [0110] 719 hollow space [0111] 720 contact strips [0112] 740 resonator rods [0113] 741 tuning element [0114] 731 first port connector [0115] 732 second port connector [0116] 733 third port connector [0117] 736 first port capacitive coupler [0118] 737 second port capacitive coupler [0119] 738 third port capacitive coupler [0120] 740 coaxial resonator rods [0121] 741 dielectric tuning elements [0122] 742 inter-resonator couplings [0123] 745 fixing nut for tuning elements [0124] 750 capacitive coupling [0125] 760 galvanic contact [0126] 780 metal cover [0127] 781 body coupling surface [0128] 782 insulated screws [0129] 790 shield [0130] 795 body contact surface