TREATMENT OF MODIFIED ATMOSPHERE PACKAGING
20180339834 ยท 2018-11-29
Assignee
Inventors
Cpc classification
B65D85/34
PERFORMING OPERATIONS; TRANSPORTING
B65D81/2076
PERFORMING OPERATIONS; TRANSPORTING
B65D81/28
PERFORMING OPERATIONS; TRANSPORTING
B65D81/268
PERFORMING OPERATIONS; TRANSPORTING
B65B31/00
PERFORMING OPERATIONS; TRANSPORTING
B65D5/44
PERFORMING OPERATIONS; TRANSPORTING
B65B25/041
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D81/24
PERFORMING OPERATIONS; TRANSPORTING
B65B31/00
PERFORMING OPERATIONS; TRANSPORTING
B65D81/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a device for preserving, sanitizing, ripening, and preventing or suppressing the growth of microbials within a package used for the transport and storage of various items, such as fresh fruits, vegetables, and other perishables and parcels. The device includes an enclosed container and at least one sack operably disposed adjacent the container, wherein the sack encloses an agent and the agent releases/absorbs gases in the container.
Claims
1. A packaging system, comprising: a container with an open top portion and a removable lid covering the open top portion of the container, wherein the lid includes a recess disposed on an exterior side of the lid, with air passages from a bottom of the recess into the container, and elevated portions on top corners of the lid; at least one enclosed permeable membrane having a dry releasable or absorbing agent therein and being disposed within the recess, the enclosed permeable membrane being operably configured to release the agent or absorb gas or humidity within the container through the air passages of the recess; and an adhesive patch or porous material covering an exterior of the recess to retain the at least one enclosed permeable membrane within the recess.
2. The packaging system of claim 1, wherein the releasing of the agent is based upon a humidity within the container.
3. The packaging system of claim 1, wherein the agent is at least one of chlorine dioxide, ethylene, nitrogen and an insecticide.
4. The packaging system of claim 1, further including a second enclosed permeable membrane having a second dry agent disposed therein.
5. The packaging system of claim 1, further comprising a valve on a side of the container, wherein the valve is operably configured to release a gas from within the enclosed container or allow exchange of gases from external atmospheres.
6. The packaging system of claim 4, wherein the agents within the enclosed permeable membranes is at least one of chlorine dioxide and sulfur dioxide.
7. The packaging system of claim 4, wherein both the first and the second enclosed permeable membranes are disposed within the recess on the lid.
8. The packaging system of claim 1, wherein there are a plurality of recesses disposed on the exterior side of the lid, each recess having one or more different enclosed permeable membranes therein.
9. The packaging system of claim 1, wherein the adhesive patch or porous material is composed of plurality of layers of variable permeability.
10. The packaging system of claim 9, wherein a layer of the adhesive patch or porous material is non-permeable and removable via a tab extending from an edge of the patch or material.
11. The packaging system of claim 1, wherein the container is made from a rigid material.
12. The packaging system of claim 1, wherein the container is a modified atmosphere container.
13. The packaging system of claim 1, wherein the container is formed from at least one of cardboard, plastic, corrugate plastic, and recyclable plastic.
14. The packaging system of claim 1, wherein the container is air permeable.
15. The packaging system of claim 1, wherein the enclosed permeable membrane is at least one of a sachet, sack and pouch.
1. packaging system of claim 1, wherein a portion of the agent is semi-dry.
17. The packaging system of claim 1, further comprising a removable seal on the recess, sealing the air passages to prevent exchange of gases or air between dry releasable or absorbing agent and an interior of the container.
18. The packaging system of claim 17, wherein the removable seal is on an interior side of the container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Various exemplary embodiments of this invention will be described in detail, with reference to the following figures, wherein;
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DETAILED DESCRIPTION
[0042] It will be readily appreciated that the many embodiments of the present invention can be utilized in a wide variety of applications and industries. The present invention can be utilized with the transportation, treatment, and storage of a plethora of items. Items such as but not limited to produce, cheeses, flowers, poultry and other meats and seafoods, nuts, dehydrated foods, mail, parcels, medical tools and equipment, etc. The items can be treated while being transported and or stored, such treatments are carried out through the use of the various treatment sacks or sachets of the present invention as described below. The sacks, depending upon the application may be utilized to sanitize, eliminate and/or inhibit molds and/or pathogens, delay ripening and aging or senesce, and the like.
[0043] Conventional Modified Atmosphere Packaging (MAP) devices modify the atmosphere of fresh fruits and products by controlling the amount of carbon dioxide (CO.sub.2) within the packaging by the use of a permeable membrane. One such device is a rigid container as described in U.S. Pat. Nos. 6,880,748 and 7,597,240. Other designs of MAPs include non-rigid or soft containers, such as bags. The present invention expands on the MAP devices by including at least one agent releasable device. The at least one agent releasable device or agent releasable sack, which at the choice of a user, has the capability to release at least one agent into the MAP and thus further modify the atmosphere of the MAP to gain the desired effect of the user. Examples of some agents available for release into the MAP are, but are not limited to, an insecticide, anti-microbial agent, ethylene gas, nitrogen gas or a combination. Additionally, the releasing device may also be configured to control a release of chlorine dioxide (ClO.sub.2) for sanitation of the contents of packaging. Additionally, the present invention provides a method for releasing agents into a modified atmospheric package.
[0044]
[0045] The device 10, as shown in
[0046] While the present embodiment depicts one recessed area 24 and at least one agent releasable sack 40, it should be appreciated that in other various exemplary-embodiments, two or more recessed areas may be included, wherein each recessed area contains at least one agent releasable sack as shown in
[0047] The device 10, as shown in
[0048] The at least one agent releasable sack or sachet 40 in the present embodiment is a dry chemical sachet, commonly known in the art of dry chemical sachets. One example of a dry chemical sachet that may be employed in the present embodiment is a Food and Drug Administration (FDA) Generally Recognized As Safe (GRAS) or foreign lands approved insecticide such as, but not limited to, sulfur dioxide. However, it should be appreciated that in other various exemplary embodiments, the sachet 40 may contain an anti-microbial such as but not limited to chlorine dioxide. Still further, the sachet 40 may contain releasable gases such as but not limited to ethylene, carbon dioxide or nitrogen.
[0049] An example of the at least one agent releasable sack 40 is described in a report titled EFFICACY OF CHLORINE DIOXIDE GAS SACHETS FOR ENHANCING THE MIRCROBIOLOGICAL QUALITY AND SAFETY OF BLUEBERRIES by Popa, I; Hanson, E J; Todd, E C; Schilder, A C; and Ryser, E T of the Department of Food Science and Human Nutrition, Michigan State University, East Lansing, Mich. 48824, Sep. 7, 2009. In response to increasingly stringent microbial specifications being imposed by purchasers of frozen blueberries, chlorine dioxide (ClO2) gas generated by a dry chemical sachet was assessed for inactivation of Listeria monocytogenes, Salmonella spp., and Escherichia coli O157:H7 as well as five yeasts and molds known for blueberry spoilage. Fresh blueberry samples (100 g) were separately inoculated with cocktails of L. monocytogenes, Salmonella, E. coli O157:H7 (three strains each), or yeasts and molds (five strains each) to contain approximately 10(6) CFU/g and exposed to ClO2 (4 mg/liter, 0.16 mg/g) for 12 h in a sealed 20-liter container (99.9% relative humidity) at approximately 22 degrees C. After gassing, 25 g of blueberries was added to 225 ml of neutralizing buffer, pulsified for 1 min and plated using standard procedures to quantify survivors. This treatment yielded reductions of 3.94, 3.62, 4.25, 3.10, and 3.17 log CFU/g for L. monocytogenes, Salmonella, E.coli O157:H, yeasts, and molds, respectively. Thereafter, 30 lugs of uninoculated blueberries (approximately 9.1 kg per lug) were stacked on 1.2 by 1.2-m pallets (5 lugs per levelsix levels), tarped, and exposed to ClO2 (18 mg/liter, 0.13 mg/g) for 12 h. After gassing, significant (P<0.05) reductions of 2.33, 1.47, 0.52, 1.63, and 0.48 log-CFU/g were seen for mesophilic aerobic bacteria, coliforms, E. coli, yeasts, and molds, respectively, compared with non-gassed controls. No significant differences (P>0.05) in microbial-inactivation were seen between lug levels and, with one exception (mesophilic aerobic bacteria), between the bottom and top surface of individual lugs. Based on these findings, ClO2 sachets may provide a simple, economical, and effective means of enhancing the microbial shelf life and safety of blueberries.
[0050] Similarly, in an article by S. Y. Lee, M. Costello and D. H. Kang of the Department of Food Science and Human Nutrition, Washington State University, Pullman, Wash., 99164 dated September 2007 states the following: Aqueous solutions of sodium hypochlorite or hypochlorous acid are typicaly used to sanitize fresh fruits, and vegetables. However, pathogenic organisms occasionally survive aqueous sanitization in sufficient numbers to cause disease outbreaks. Chlorine dioxide (ClO.sub.2) gas generated by a dry-chemical sachet was tested against food from pathogens on lettuce leaves. Lettuce leaves were inoculated with cocktail of three strains each of Escherichia coli O157:H7, Listeria monocytogenes, and Salmonella Typhimurium, and treated with ClO.sub.2 gas for 30 min, 1 h, and 3 h in a model gas cabinet at room temperature (222 C.). After treatment, surviving cells, including injured cells, were enumerated on appropriate selective agar or using the overlay agar method, respectively. Total ClO2 generated by the gas packs was 4.3, 6.7, and 8.7 mg after 30 min, 1 h, and 3 h of treatment, respectively. Inoculated lettuce leaves exposed to ClO.sub.2 gas for 30 min experienced a 3.4-log reduction of E. coli, a 4.3-log reduction in Salmonella Typhimurium, and a 5.0-log reduction in L. monocytogenes when compared with the control. After 1 hour, the three pathogens were reduced in number of CFU by 4.4, 5:3, and 5:2 log, respectively. After 3 h, the reductions were 6:9, 5.4, and 5.41 log, respectively. A similar pattern emerged when injured cells were enumerated. The ClO.sub.2 gas sachet was effective at killing pathogens on lettuce without deteriorating visual quality. Therefore, this product can be used during storage and transport of lettuce to improve its microbial safety. This type of agent is utilized in the sack in another exemplary embodiment made in accordance with the present invention
[0051] Another example of a dry chemical sachet that may be employed in the at least one agent releasable sack or sachet is an oxygen absorber type packet. An oxygen absorber packet can be used to prolong the shelf life of food and retard the growth of oxygen using aerobic micro-organisms such as fungi. The presence of oxygen in the packaging of fresh fruits and produce supports the growth of micro-organisms and cause changes in color of the product. The presence of oxygen in the packaging also can cause rancid odors. Oxygen absorbers absorb oxygen and effectively reduce the aerobic environment and can be used to achieve a 0% oxygen level within the packaging. Therefore, aerobic bacteria and fungi are less likely to grow in an oxygen depleted environment. An advantage of oxygen sachets versus vacuum packaging is that the food products are not crushed or squeezed, as some products are of high value or can be damage easily from the packaging. Another advantage is simplicity of use. Oxygen absorbers are made in different formulations to match the water activity of different foods. Oxygen absorbers can be activated by the-presence of humidity. An example of an oxygen absorber common in the art is a sachet of iron carbonate.
[0052] Still another example of a dry chemical sachet that may be employed in the at least one agent releasable sack or sachet is a carbon dioxide generating type packet. One type of carbon dioxide generating sachet can be found in U.S. Pat. No. 6,797,235 by Boldt.
[0053] Further, it is anticipated by the present invention that products other than fresh fruits and vegetables will benefit from this invention. For instance, certain flowers or meat products that do not require a modified atmosphere package may be banned from being shipped into certain countries because of micro-organisms that may infest the flowers. The packaging system 10 of the present invention may be use to disperse an insecticide on such products, even though a MAP is not required, thus allowing a supplier access to more locations for his products.
[0054] In the present embodiment, the at least one agent releasable sack 40 is constructed using various paper and polymer combinations, which are filled with microspheres embedded with chemicals, anti-oxidants, herbs, spices and plant based materials. An example of an at least one-agent releasable sack 40 can be found in U.S. Patent Application number 2008/0131395, which is incorporated herein by reference in its entirety.
[0055] The at least one agent releasable sack 40, in various other exemplary embodiments includes a temperature controlled release valve. Particularly, one exemplary embodiment would include that sack lining being comprised of a material that acts as a valve at particular temperatures. As fresh fruits and produce are shipped, they are also refrigerated. As the produce nears the intended destination, the temperature of the environment of the device 10 may be warmed. At a preset temperature, the temperature release valve opens and a gas chosen by the user is released into the package 20. For example, an erogenous ethylene gas may be introduced through the release valve into the MAP environment. The introduction of ethylene gas will wake up the product and accelerate the ripening process. The ripening process of fresh fruits, bananas, avocados, kiwi, peppers, melons, -pears, stone fruits, tomatoes, etc, which are stored or contained in MAP environments, is generally suppressed by the presence of CO.sub.2, which further inhibits ripening. In order to ripen, CO2 must be exhaled from the package 20 and oxygen allowed to enter the MAP environment. The release of CO.sub.2 and the ingestion of oxygen allows ethylene gas generated by the fruits or ethylene gas introduced to reach a proper level and become effective in ripening the fruits. An example-of a CO.sub.2 releasing sack can be found in U.S. Pat. No. 7,189,666, Finnegan, et al., which is incorporated herein by reference in its entirety.
[0056] Further, a hormone can be released from the sachet to assist with delaying ripening and senesce. An example of one such hormone is SmarFresh marketed by AgroFresh Inc. This hormone is a synthetic produce quality enhancer based on 1-methylcyclopropene (1-MCP). The 1-MCP's mode of action is via a preferential attachment to the ethylene receptor, thereby blocking the effects of both endogenous and exogenous ethylene. Another example is the use of a combination of 5-10% 0.sub.2 and 0-5% CO2 gas released by the sachets can be useful for delaying senescence and for firmness retention in produce, such as oranges. U.S. Pat. No. 6,017,849 and EP1237411 disclose incorporation of these gaseous cyclopropenes into a molecular encapsulation agent complex in order to stabilize their reactivity and thereby provide a convenient and-safe means of storing, transporting, and applying or delivering the active compounds to plants,avoiding the problems presented by the unstable gases. For the most effective cyclopropene derivative disclosed in U.S. Pat. No. 5,518,988,1-methylcyclopropene (1-MCP), the preferred molecular encapsulation agent is a cyclodextrin, with alpha-cyclodextrin being the most preferred. The encapsulation of 1-MCP improves the stability of the product during transportation and storage by allowing the 1-MCP to be delivered in a powdered form and later activated by contacting the complex with gaseous or liquid water to release the 1-MCP gas. Thus, the application or delivery of these active compounds to plants is accomplished by simply adding water or humidity from within the container to the molecular encapsulation agent complex that is disposed within the sack or sachet of the present invention. All of the above patents referenced in this paragraph are incorporated herein in their entireties by reference.
[0057] As mentioned above, the patch 60 is an adhesive patch operably configured to hold the sack 40 in place to the container 20. The patch 60 is also preferably configured to cover the recessed area 24. Additionally, in other exemplary embodiments, the patch 60 includes a selectable porosity, permeability and or be temperature activated to selectively control gas exchanges, as is common in the art. The patch 60 is a patch that contains thermally responsive polymers. The thermally responsive polymers are intelligent in that the polymers have permeabilities that reversibly change with small incremental changes in temperature. An example of such a patch may be found in U.S. Pat. No. 5,254,354 by Ray F. Stewart, which is incorporated herein by reference in its entirety.
[0058] Another embodiment of the patch 60 may be seen in
[0059] The-second layer 62 is a non-permeable material. The second layer 62 includes an adhesive common in the art to allow the second layer to be attached to the first layer 61, but easily remove by the use of the tab 63 by the user.
[0060] It should be appreciated that the various embodiments of the patch 60 may be used on any of the embodiments of the present invention described herein.
[0061] The primary exemplary embodiment of the present invention is the rigid container shown in the Machado '748 patent. However, alternative embodiments of modified atmosphere packaging are also employed in the present invention.
[0062] The second chamber 124 includes a plurality of orifices 125, as shown in
[0063] As with the device shown in
[0064] Further,
[0065] It should be further appreciated that the non-rigid container or bag could in some embodiments be inserted into other containers, such as corrugate plastic or cardboard containers or even recyclable plastic containers, even with other non-rigid bags. Still further it should be appreciated that the non-rigid container or bag, may be permeable or even non-permeable. If the bag is non-permeable, it would be preferred to incorporate a breathable membrane patch.
[0066] Now referring to
[0067] The container 220 in
[0068] The at least one agent releasable sachet 240 includes the features of the at least one agent releasable sack 40 described above for device 10. The device 210 includes a vessel 226. The at least one agent releasable sack 240 is disposed within the vessel 226. The vessel 226 includes a porous portion 227 and an adhesive portion 228. The vessel 226 may be attached to the container 220 on the inside or on a portion of the lid 222 such that the at least one releasable sack 240 is exposed to the inside of the container 220.
[0069]
[0070] The container 320 shown is an example of a modified atmosphere package such as those described in U.S. Pat. No. 6,880,748 which includes a lid 322 for the contain 320. It should be appreciated that in other various exemplary embodiments, other rigid type MAP devices may be used. The present embodiment includes a recessed area 324, disposed on the lid 322. The recessed area 324 includes a plurality of orifices. In this exemplary embodiment, as shown in
[0071] While the present embodiment depicts one recessed area 324 and one at least one agent releasable sack 340, it should be appreciated that in other various exemplary embodiments, two recessed areas may be included, wherein each recessed area contains an at least one agent releasable sack. Further, it should be appreciated that in other various exemplary embodiments, the recessed area may be of sufficient size to contain a second agent releasable sack.
[0072] The device 310, as shown in
[0073] The at least one agent releasable sack or sachet 340 in the present embodiment can be a dry or semi-dry chemical sachet, commonly known in the art as chemical sachets. In the present embodiment, the sachet 340 contains a FDA GRAS or foreign lands approved insecticide such as but not limited to, sulfur dioxide. However, it should be appreciated that in other various exemplary embodiments, the sachet 340 may contain other agents such as an anti-microbial such as but not limited to chlorine dioxide. Still further, the sachet 340 may contain releasable gases such as but not limited to ethylene or nitrogen.
[0074] The device 310 further includes a valve 350. The valve 350 in the present embodiment is disposed on a side of the container 320. It should be appreciated that in other various exemplary embodiments, the valve could be disposed in other locations, such as, but not limited to, the lid.
[0075] The valve 350 is a mechanical valve, common in the art, operably configured to release gases trapped within the container 320 and allow production of naturally produced gases or gases introduced from storage in a gas ripening room.
[0076] The valve 350 as shown in
[0077] It should be appreciated that in various exemplary embodiments, the valve could be a temperature sensitive valve, as the temperature rises, the valve opens.
[0078] The device 310 is operably configured to release carbon dioxide gas from within the container 320 to initiate the ripening of the fresh fruit or produce within the container. The environment outside the container 320 is warmed by the user and the user would move the valve 350 to the first or OPEN position. As the temperature warms, the sachet 340 continues to release an anti-microbial to prohibit the growth of micro-organisms within the container 320.
[0079] Further, if the environment outside the container 320 is cooled, the user would move the valve 350 to the second or CLOSED position, trapping carbon dioxide gas and slowing the ripening process.
[0080] It is anticipated in this invention that in the case of a temperature sensitive valve, the status of the valve 350A would be indicated by a first-color or a second color, as indicated in
[0081] While not shown, it is contemplated by the device 310, that other various exemplary embodiments may have include a plurality of sachets disposed within the container, wherein at least one of the sachets contains an anti-microbial and at least another sachet contains a choiceof the user to have the capability to release at least one agent into the container to gain the desired effect of the user. Examples of some agents available for release into the container are, but not limited to an insecticide, anti-microbial-agent, carbon dioxide, ethylene gas, nitrogen gas or a combination.
[0082] It should further be appreciated that any of the valves incorporated with the containers of the present invention may also be utilized in connection with and/or to facilitate vacuum cooling as is often conventionally done with items, such as but not limited to produce. The containers are place in a vacuum so that the atmospheric pressure around the container, and hence the items within the container, is reduced. This then reduces the water vapor pressure around the item and when the atmospheric temperature is lowered below the temperature inside the item, such as the produce, water will evaporate from the item. This in turn lowers the surface temperature of the product.
[0083] Now referring to
[0084] The container 420 in
[0085] The at least one agent releasable sachet 440 includes the features of the at least one agent releasable sack 40 described above for device 10. The insertable pouch 426 includes a permeable membrane 227 and an adhesive portion 229, as shown in
[0086] Now referring to
[0087] The device 510 is similar to the device 10 and includes the features discussed above. As with the deviceshown in
[0088] Further,
[0089] It should be appreciated that the present invention may also be used to treat, namely kill or inhibit, various molds, such as green mold (penicillium digitatum), blue mold (penicillium italicum), phomopsis stem-end rot (phomopsis citri), stem end rot (lasiodiplodia theobromae) and brown rot (phytophthora citrophthora).
[0090]
[0091] While this invention has been described in conjunction with the specific embodiments outlined above it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the embodiments of the invention, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of this invention.