Vehicle body front structure
10137934 ยท 2018-11-27
Assignee
Inventors
Cpc classification
B60Y2306/01
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60N99/00
PERFORMING OPERATIONS; TRANSPORTING
B62D21/15
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle body front structure includes a front side frame body provided on the front portion of the vehicle body, the front side frame including a front frame extending to the longitudinal direction and a rear frame extending downward from the rear end portion of the front frame to the rear direction, the rear portion of the front frame has a front bulkhead and a rear bulkhead which are longitudinally spaced from each other, a recessed portion which recesses the outside wall outside in the width direction of the vehicle to the inside in the width direction of the vehicle, and the recessed portion is positioned between the front bulkhead and the rear bulkhead.
Claims
1. A vehicle body-front structure comprising: a front side frame provided at a front portion of a vehicle body, said front side frame including a front frame extending in a longitudinal direction of the vehicle body, and a rear frame extending downward and rearward from a rear-end portion of said front frame, wherein the front frame has a rear portion including a front, bulkhead and a rear bulkhead which are longitudinally spaced apart from each other, and a recessed portion including an outside wall disposed outside in a vehicle width direction of the vehicle body and recessed inward in the vehicle width direction, and said recessed portion is positioned between said front bulkhead and said rear bulkhead.
2. The vehicle body front structure according to claim 1, wherein a mount bracket attaching a sub frame is provided to a lower portion of said front frame at a position under said front bulkhead, said front bulkhead has an approximately C-shape in plan view, and the front bulkhead extends in a vertical direction, and is connected at least to a lower wall, an upper wall, and an inner side wall which constitute said front frame.
3. The vehicle body front structure according to claim 1, wherein said rear, bulkhead is a substantially L-shaped member in side view, comprising a vertical wall disposed in the rear portion of said front frame and extending in a substantially vertical direction, a lateral wall extending downward and backward from a lower end of said vertical wall, said vertical wall is connected to an upper wall, a lower wall, an inner side wall, and the outside wall which constitute said front frame, respectively, and said lateral wall is connected to at least an outside wall, and an inner side wall which constitute said rear frame.
4. The vehicle body front structure according to claim 3, wherein the rear bulkhead includes a bead extending over said vertical wall and said lateral wall.
5. The vehicle body front structure according to claim 1, wherein said front frame includes, in order from the front, a clearance portion avoiding contact with a wheel disposed outside in the vehicle width direction, a front bending portion bending to the inside in the vehicle width direction, and said recessed portion.
6. The vehicle body front, structure according to claim 1, wherein a load transmitting member extending to the outside in the vehicle width direction is provided to a front end portion of said front frame.
7. The vehicle body front structure according to claim 1, wherein said rear frame comprises: an inclined portion extending downward and rearward from the rear portion of said front frame; a horizontal portion horizontally extending from a rear end of said inclined portion to a rear direction, a rear bending portion including an angular portion disposed at a boundary between said inclined portion, and said horizontal portion, a stiffener of an outrigger provided on an outer side in the vehicle width direction of said rear bending portion, a rear wall of a lateral member provided on an inner side of said rear bending portion in the vehicle width direction, a bending bulkhead provided inside said rear bending portion and aligned with said stiffener and the rear wall of said lateral member in the vehicle width direction.
8. The vehicle body front, structure according to claim 1, wherein the recessed portion, is positioned longitudinally between said front bulkhead and said rear bulkhead.
9. The vehicle body front structure according to claim 1, wherein the recessed portion is recessed into a space between the front bulkhead and the rear bulkhead.
10. The vehicle body front structure according to claim 2, wherein the front bulkhead is joined to the outside wall.
11. The vehicle body front structure according to claim 2, wherein the front bulkhead is not joined to the outside wall.
12. The vehicle body front structure according to claim 3, wherein the vertical wall includes an outside vertical wall joined to the outside wall of the front frame and the outside wall of the rear frame.
13. A vehicle comprising the vehicle body front structure according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The advantages of the disclosure will become apparent in the following description taken in conjunction with the following drawings.
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) Next, the embodiment of the vehicle which adopts the vehicle body front structure in the present disclosure will be explained with reference to the drawings.
(9) As shown in
(10) Moreover, the right and left front side frames 1, the right and left outriggers 103, and the right and left lateral members 104 are symmetrically formed, respectively. Accordingly, the left side structure will be explained and the right side structure will be omitted in the following explanation.
(11) As shown in
(12) Accordingly, the front side f raise 1 has a first angular portion 1A between the front frame 2 and the rear frame 3, simultaneously has a second angular portion 1B in the vicinity of the center of the rear frame 3, and as a whole, forms in a crank-shape such that the rear portion is positioned below the front portion.
(13) Moreover, a lateral wall 111a of a dash lower panel 11 and ah unillustrated floor panel are provided above the rear frame 3, and a vertical wall 111b of the dash lower panel 111 partitions an engine room from a car compartment.
(14) As shown in
(15) As shown in
(16) The outer frame 5 is a thin plate like metal member (see
(17) Accordingly, the front frame 2 has a closed cross sectional structure composed of an upper wall 6, a lower wall 7, an inside wall 8 and an outside wall 9.
(18) As shown in
(19) Moreover, the configuration with the second straight line portion 12 and the connecting portion 13 in the present embodiment may be one example of the rear portion of the front frame which is mentioned in Scope of Claim.
(20) Moreover, in order from the front, a clearance portion 14, a front bending portion 15, and a recessed portion 16 are formed on the front frame 2.
(21) The clearance portion 14 is recessed so as to prevent the front frame 2 from contacting with the front wheel 110 (see
(22) Accordingly, when the collision load from the front direction is applied on the front frame 2, the stress (compressive stress) easily concentrates on the clearance 14 (outside wall 9). Moreover, when the stress deforms (compresses) the clearance portion 14 (outside wall 9), the front portion 11a of the first straight line portion 11 bends at the clearance portion 14 as a starting point to the outside in the width direction of the vehicle (see a M11a shown in a two-dot chain line in
(23) The front bending portion 15 is an angular portion which is formed, between the first straight line portion 11 and the second straight line portion 12.
(24) Accordingly, when the collision load from the front direction is applied on the front frame 2, the stress (compressive stress) can easily concentrate on the front bending portion 15 (inside wall 8).
(25) Moreover, when the stress deforms (compresses) the front bending portion 15 (inside wall 8), the rear portion 11b of the first straight line portion 11 bends at the front bending portion 15 as a starting point to the inside in the width direction of the vehicle (see a M11b shown in a two-dot chain line in
(26) The recessed portion 16 is formed such that the outside wall 9 forming the rear portion of the second straight line portion 12 and the front portion of the connecting portion 13 is recessed to the inside in the width direction of the vehicle.
(27) Accordingly, when the collision load from the front direction is applied on the front frame 2, the stress (compressive stress) can easily concentrate on the recessed portion 16 (outside wall 9).
(28) Moreover, when the stress deforms (compresses) the recessed portion 16 (outside wall 9), the second straight line portion 12 bends at the recessed portion 16 (outside wall 9) as a starting point to the outside in the width direction of the vehicle (see a M12 shown in a two-dot chain line in
(29) Moreover, the recessed portion 16 is positioned between the second straight line portion 12 and the connecting portion 13 bending relative to the second straight line portion 12, in other words, on the inner side of the angular portion. The stress can easily concentrate further on the recessed portion 16 (outside wall 9). Accordingly, the second straight line portion 12 bends at the recessed portion 16 as a starting point to the outside in the width direction of the vehicle with high certainty.
(30) Then, the clearance portion 14, the front bending portion 15, and the recessed portion 16 alternately bend to the outside or the inside in the width direction of the vehicle, which efficiently absorbs the collision energy. In
(31) The basic configuration of the front frame 2 is mentioned as above. Next, the members which are provided on the front frame 2 will be explained.
(32) As shown in
(33) The load transmitting member 20 has a plate-like plate portion 21 combined with the front end of the front frame 2 and extending to the outside in the width direction of the vehicle, a first stiffening portion 22 joined to the left side of the front end portion of the front frame 2 and supporting the plate portion 21 from the rear direction, and a second stiffening portion 23 joined to the left side of the first stiffening portion 22 and supporting the vicinity of the end portion of the plate portion 21 from the rear direction.
(34) Moreover, a rear wall 22a of the first stiffening portion 22 is formed so as to be inclined to the rear direction as the rear wall approaches to the inside, in the width direction of the vehicle.
(35) As mentioned above, in the case of a small overlap collision in which the collision load is input to the outside of the front side frame 1 in the width direction of the vehicle, the collision load is certainly input to the front side frame 1 through the load transmitting member 20.
(36) As shown in
(37) The mount bracket 25 has a nut portion 26, and simultaneously joins to the second straight line portion 12 by welded to the lower surface of the lower wall 7.
(38) Moreover, the sub frame 102 is positioned below the mount bracket 25, and simultaneously is attached to the mount bracket 25 by fastened with an unillustrated bolt which is screwed with the nut portion 26 from the lower direction.
(39) As shown in
(40) The bulkhead 40 for the first straight line portion is a metal member which is provided inside the rear portion 11b of the first straight line portion 11, and increases the rigidity of the rear portion 11b of the first straight line portion 11.
(41) Moreover, the bulkhead 40 for the first straight line portion is positioned behind the clearance portion 14 and in front of the front bending portion 15, which does not prevent the clearance portion 14 and the front bending portion 15 as a starting point from bending.
(42) Moreover, the detail of the front bulkhead 50 and the rear bulkhead 60 is described later. Next, the rear frame 3 will be explained.
(43) As shown in
(44) The rear frame 3 has a closed cross sectional structure such that a flange 3a and a flange 3b are formed, and the lateral wall 111a (see
(45) The rear frame 3 has an inclined portion 33 extending downward from the connecting portion 13 of the front frame 2 to the rear direction, a horizontal portion 35 horizontally extending from the rear end of the inclined portion 33 to the rear direction. Accordingly, a rear bending portion 34 which is an angular portion formed with the inclined portion 33 and the horizontal portion 35 is formed on the rear frame 3.
(46) As shown in
(47) Then, the lower wall 30, the inside wall 31 (not shown in
(48) Accordingly, the connecting portion 13 and the front end portion 33a of the inclined portion 33 forms the above-mentioned first angular portion 1A. When the collision load is applied from the front direction, the stress (compressive stress) can easily concentrate on the inside of the first angular portion 1A (the lower wall 7 of the connecting portion 13, and the lower wall 30 of the inclined portion 33).
(49) In addition, an inclined portion stiffening member 37 bulging to the front side is provided on the lower surface of the inclined portion 33, which increases the rigidity.
(50) As shown in
(51) Moreover, a bending bulkhead 36 is provided inside the rear bending portion 34 (see
(52) An outrigger 103 connects an unillustrated side sill which is disposed outside of the rear frame 3 in the width direction of the vehicle and the rear frame 3. Accordingly, the collision load applied on the rear frame 3 is dispersed with the unillustrated side sill through the outrigger 103.
(53) The outrigger 103 extends to the width direction of the vehicle has an approximately hat-shape which is opened, upward in the cross sectional view, and has a closed cross sectional structure such that the floor panel is joined to the upper portion.
(54) Moreover, the bottom wall of the outrigger 103 forms a step-shape, and has a front bottom wall 103a and a rear bottom wall 103b.
(55) Then, a stiffener 103d which straddles and combines with the front bottom wall 103a, the rear bottom wall 103b, and a vertical wall (not shown) positioned between the first bottom wall 103a and the rear-bottom wall 103d is provided on the outrigger 103, which increase the rigidity.
(56) Moreover, the stiffener 103d extends in the width direction of the vehicle, the end portion thereof inside in the width direction of the vehicle joins to the outside wall 32 forming the rear bending portion 34 of the rear frame 3.
(57) A lateral member 104 connects an unillustrated floor frame disposed inside the rear frame 3 in the width direction of the vehicle and the rear frame 3. Accordingly, the collision load applied on the rear frame 3 is dispersed with the unillustrated floor frame through the lateral member 104.
(58) The lateral member 104 extends in the width direction of the vehicle, has a closed cross sectional structure so as to extend in the width direction of the vehicle and has an approximately hat-shape which is opened upward in the cross sectional view, and joins the floor panel located above.
(59) A rear wall 104a of the lateral member 104 joins to the inside wall 31 forming the rear bending portion 34 of the rear frame 3.
(60) Next, the detail of the front bulkhead 50, the rear bulkhead 60, and the bending bulkhead 36 will be explained.
(61) As shown in
(62) Moreover, the front bulkhead 50 and the rear bulkhead 60 are longitudinally separated from each other, the recessed portion 16 is disposed between the front bulkhead 50 and the rear bulkhead 60.
(63) Accordingly, while the bulkheads 50, 60 may enhance the rigidity of the front frame 2, the rigidity in the vicinity of the border between the second straight line portion 12 and the connecting portion 13, namely, the rigidity of the recessed portion 16 is not enhanced.
(64) In short, the front bulkhead 50 and the rear bulkhead 60 do not prevent the second straight line portion 12 (bending to the outside in the width direction of the vehicle. See M2 in
(65) Moreover, according to the front bulkhead 50 and the rear bulkhead 60, the rigidity behind and in front of the recessed portion 16 increases, the stress (compressive stress) can easily concentrate on the recessed portion 16 (outside wall 9), which promotes that the second straight line portion 12 bends at the recessed portion 16 as a starting point to the outside in the width direction of the vehicle.
(66) As shown in
(67) Moreover, a front welded piece 51 is formed on the front end of the front, bulkhead 50 as to extend to the front direction and be welded to the inside wall 8. A rear welded piece 52 is formed on the rear end of the front bulkhead as to extend to the rear, direction and be welded to the inside wall. Furthermore, a plurality of upper welded pieces 53 extending to the vertical direction and simultaneously welded to the upper wall 6 of the front frame 2 (see
(68) Accordingly, the front bulkhead 50 joins to three wall portions forming the second straight line portion 12 (the upper wall 6, the lower wall 7, and the inside wall 8), which largely increases the rigidity of the second straight line portion 12. As a result, when the collision load from the front direction is applied, the stress further concentrates on the recessed portion 16, which promotes bending to the outside in the width direction of the vehicle.
(69) Moreover, as shown in
(70) Accordingly, as for the second straight line portion 12, the supporting rigidity for supporting the sub frame 102 is improved, which can stably support the sub frame 102.
(71) As shown in
(72) Moreover, the rear bulkhead 60 is press molded.
(73) As shown in
(74) Then, the lower vertical wall. 63 is three-ply welded to the lower wall 7 of the connecting portion 13 and the lower wall 30 of the rear frame 3 (see S1 in
(75) The upper vertical wall 65 is welded to the upper wall 6 of the connecting portion 13 (see S2 in
(76) The left vertical wall 66 is welded to the outside wall 9 of the connecting portion 13 at the upper side (see S3 in
(77) As shown in
(78) As shown in
(79) The left vertical wall 66, a left lateral wall (not shown) connecting to the right vertical wall 67, and a right, lateral wall 68 are formed on the side portion of the lateral wall 62.
(80) Then, the left side wall and the right lateral wall 68 are welded to the inside wall 31 and the outside wall 32 forming the inclined portion 33 of the rear frame 3.
(81) As mentioned above, according to the rear bulkhead 60, the rigidity of the first angular portion 1A composed of the connecting portion 13 and the front end portion 33a of the inclined portion 33 is largely improved.
(82) Accordingly, it is suppressed that the collision load from the front direction makes the first angular portion 1A composed of the front frame 2 and the rear frame 3 smaller to deform the dash lower panel 111 to the inside of the vehicle.
(83) Namely, it can be suppressed that the inside of the first angular-portion 1A (the lower wall 7 of the connecting portion 13 and the lower wall 30 of the inclined portion 33) is compressed, and an angle 1 (see
(84) Moreover, as shown in
(85) Accordingly, the rigidity of the first angular portion 1A is further improved, which certainly keeps the angle 1 (see in
(86) Next, the bending bulkhead 36 will be explained.
(87) As shown in
(88) Moreover, as mentioned above, the rear wall 104a of the lateral member 104 is joined to the inside of the inside wall 31 of the rear bending portion 34 in the width direction of the vehicle, a stiffener 103d of the outrigger 103 is joined to the outside of the outside wall 32 of the rear bending portion 34 in the width direction of the vehicle.
(89) According to the above-mentioned configuration, as shown in
(90) Accordingly, it is suppressed that the collision load from the front direction makes the rear bending portion 35 of the rear frame 3 smaller to deform the dash lower panel 111 to the inside of the vehicle.
(91) Namely, it can be suppressed that an angle 2 (see
(92) As mentioned above, according to the embodiment, when, the vehicle 100 is collided from the front direction of the vehicle, as shown in
(93) Moreover, according to the embodiment, as shown in
(94) In detail, when the angle 1 of the first angular portion 1A and the angle 2 of the second angular portion 1B become smaller, respectively, the front frame 2, the inclined portion 33, and the horizontal portion 35 are deformed so as to make a right angle. Accordingly, the dash lower panel 111 is lifted upward to the rear side, which may contact the driver and the like.
(95) Moreover, in
(96) According to the embodiment, the dash lower panel 111 hardly moves to the inside of the vehicle, which increase the safety.
(97) As mentioned above, the present embodiment has been explained. However, the present invention is not limited to the example explained in the embodiment.
(98) The front bulkhead 50 of the present embodiment is not joined to the outside wall 9, however, it is not limited to this. For example, the front bulkhead 50 may be welded to the outside wall 9 forming the front portion of the second straight line portion 12. If the rigidity of the recessed portion 16 is not improved, the front bulkhead 50 may be joined to the outside wall 3.
(99) Moreover, in the present embodiment, a lateral wall 62 is welded to the lower wall 30 of the rear frame 3. The present invention is not limited to this. The lateral wall 62 may not be welded to the lower wall 30 of the rear frame 3. Although a specific form of embodiment has been described above and illustrated in the accompanying drawings in order to be more clearly understood, the above description is made by way of example and not as limiting the scope of the invention defined by the accompanying claims. The scope of the invention is to be determined by the accompanying claims. Various modifications apparent to one of ordinary skill in the art could be made without departing from the scope of the invention. The accompanying claims cover such modifications.