Image forming system
10139768 ยท 2018-11-27
Assignee
Inventors
Cpc classification
International classification
Abstract
A toner image is formed on a sheet based on image data by an image forming portion, and a plurality of sheets on which the toner image is formed is bound together by a stapleless binding unit including a pair of tooth-like members, each having a concave and convex portion. Then, the image data is corrected by a correction portion so that a ratio of toner within a part of the sheet to be subjected to binding processing by the stapleless binding unit is equal to or smaller than a predetermined value.
Claims
1. A sheet processing apparatus, comprising: a supporting portion configured to support sheets on which an image is respectively formed; a pair of tooth members configured to bite the sheets which are supported by the supporting portion to bind the sheets; a cam configured to rotate around a rotation axis line to move at least one of the pair of tooth members with respect to another one of the pair of tooth members so that the sheets are bitten by the pair of tooth members; a motor; a transfer mechanism having a first gear and a second gear and configured to transfer rotation of the motor to the cam via the first and second gears so as to rotate the cam around the rotation axis line; and a wall perpendicular to the rotation axis line, wherein, when viewed in a direction parallel to the rotation axis line, at least a part of the first gear, at least a part of the second gear, and at least a part of the cam respectively overlap with the wall, the pair of tooth members, the motor, and the cam are arranged so as to face one side of the wall, and the first gear and the second gear are arranged so as to face another side of the wall opposite to the one side.
2. A sheet processing apparatus, according to claim 1, further comprising: a conveying portion configured to convey the sheets, on which the image is respectively formed, to a position between the pair of tooth members; and a control portion configured to control the motor based on a detection result of a position of the cam, wherein the control portion controls the motor based on a detection result before the sheets conveyed by the conveying portion reach the position between the pair of tooth members.
3. A sheet processing apparatus, according to claim 1, further comprising: a conveying portion configured to convey the sheets, on which the image is respectively formed, to a position between the pair of tooth members; and a control portion configured to control the motor based on a detection result of a position of the cam, wherein the control portion controls the motor based on the detection result before the sheets conveyed by the conveying portion reach the position between the pair of tooth members, so that the one of the pair of tooth members is moved away from the other one of the pair of tooth members.
4. A sheet processing apparatus, according to claim 1, further comprising: a control portion configured to control the motor based on a detection result of a position of the cam, wherein the control portion controls the motor to rotate so that the sheets are bitten by the pair of tooth members, and then to stop based on the detection result.
5. A sheet processing apparatus, according to claim 1, further comprising: a control portion configured to control the motor based on a detection result of a position of the cam, wherein the control portion controls the motor to rotate so that the sheets are bitten by the pair of tooth members, and then to stop based on the detection result in a state in which the one of the pair of tooth members is away from the other one of the pair of tooth members.
6. A sheet processing apparatus, according to claim 1, further comprising: a control portion configured to control the motor based on a detection result of a position of the cam, wherein the cam is rotated in one direction from when the control portion controls the motor to start rotation so that the sheets are bitten by the pair of tooth members until the control portion controls the motor to stop.
7. A sheet processing apparatus, according to claim 1, further comprising: a control portion configured to control the motor based on a detection result of a position of the cam, wherein the cam is rotated in one direction from when the control portion controls the motor to start rotation so that the sheets are bitten by the pair of tooth members until the control portion controls the motor to stop based on the detection result.
8. A sheet processing apparatus, according to claim 1, further comprising: an image forming unit configured to form an image on a sheet.
9. A sheet processing apparatus, according to claim 1, further comprising: first and second arms, wherein one of the pair of tooth members is arranged on the first arm, the other one of the pair of tooth members is arranged on the second arm, the first arm contacts with the cam and swings around a rotation shaft, and a distance between the rotation shaft and a contact position of the first arm with the cam is longer than a distance between the rotation shaft and the one of the pair of tooth members.
10. A sheet processing apparatus, according to claim 1, further comprising: a control portion configured to control the motor based on a detection result of a position of the cam.
11. A sheet processing apparatus, according to claim 1, wherein the second gear contacts with the first gear to receive rotation of the first gear, and a diameter of the second gear is larger than a diameter of the first gear.
12. A sheet processing apparatus, according to claim 1, further comprising: a shaft inserted into a hole of the wall, wherein one end of the shaft is on the one side of the wall and another end of the shaft is on the other side of the wall, wherein the other end of the shaft receives rotation of the motor via the transfer mechanism, and the cam is mounted to the one end of the shaft so as to integrally rotate with the shaft around the rotation axis line.
13. A sheet processing apparatus, according to claim 1, wherein the wall is a part of a frame which supports at least one of the pair of tooth members.
14. A sheet processing apparatus, comprising: a supporting portion configured to support sheets on which an image is respectively formed; a pair of tooth members configured to bite the sheets which are supported by the supporting portion to bind the sheets; a cam configured to rotate around a rotation axis line to move at least one of the pair of tooth members with respect to another one of the pair of tooth members so that the sheets are bitten by the pair of tooth members; a motor; a transfer mechanism having a first gear and a second gear and configured to transfer rotation of the motor to the cam via the first and second gears so as to rotate the cam around the rotation axis line; and a wall perpendicular to the rotation axis line, wherein, when viewed in a direction parallel to the rotation axis line, at least a part of the first gear, at least a part of the second gear, and at least a part of the cam respectively overlap with the wall, the wall is interposed between a first area and a second area in the direction parallel to the rotation axis line, the pair of tooth members, the motor, and the cam are arranged in the first area, and the first gear and the second gear are arranged in the second area.
15. A sheet processing apparatus, according to claim 14, further comprising: first and second arms, wherein one of the pair of tooth members is arranged on the first arm, the other one of the pair of tooth members is arranged on the second arm, the first arm contacts with the cam and swings around a rotation shaft, and a distance between the rotation shaft and a contact position of the first arm with the cam is longer than a distance between the rotation shaft and the one of the pair of tooth members.
16. A sheet processing apparatus, according to claim 14, further comprising: a control portion configured to control the motor based on a detection result of a position of the cam.
17. A sheet processing apparatus, according to claim 14, wherein the second gear contacts with the first gear to receive rotation of the first gear, and a diameter of the second gear is larger than a diameter of the first gear.
18. A sheet processing apparatus, according to claim 14, further comprising: a shaft inserted into a hole of the wall, wherein one end of the shaft is in the first area and another end of the shaft is in the second area, wherein the other end of the shaft receives rotation of the motor via the transfer mechanism, and the cam is mounted to the one end of the shaft so as to integrally rotate with the shaft around the rotation axis line.
19. A sheet processing apparatus, according to claim 14, wherein the wall is a part of a frame which supports at least one of the pair of tooth members.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(15) Now, embodiments for carrying out the present invention are described in detail with reference to the accompanying drawings.
(16) The printer main body 31 includes sheet feeding cassettes 34 for stacking sheets on which images are to be formed, an image forming portion 32 for forming a toner image on the sheet by using an electrophotographic process, and a fixing portion 6 for fixing the toner image formed on the sheet. A finisher 1 being a sheet processing apparatus is connected between the printer main body 31 and the original reading apparatus 36. A CPU circuit portion 200 is a control portion for administrating control of the printer main body 31 and the finisher 1.
(17) In the printer 30, in order to form an image of an original (not shown) on a sheet, the original reading apparatus 36 is first used to read the image of the original conveyed by the original conveying apparatus 35. After that, the read data is input to a laser scanner unit 2, and the laser scanner unit 2 irradiates a photosensitive drum 3 provided to the image forming portion 32 with laser light based on the data. When irradiated with the laser light, an electrostatic latent image is formed on a photosensitive drum surface. The electrostatic latent image is developed with toner including a thermoplastic resin such as polyester by a developing device 5, to thereby form the toner image on the photosensitive drum surface. The toner image is transferred onto the transfer belt 11.
(18) The sheets are appropriately dispensed selectively from the sheet feeding cassette 34 by a pick-up roller 38 constituting a sheet feeding portion, and are separated and fed one by one by a separation portion 37. After that, skew feed of a sheet S is corrected by a pre-registration roller pair (not shown), and the sheet S is then sent to a transfer portion 33 in synchronization with rotation of the photosensitive drum 3. In the transfer portion 33, the toner image, which has been formed on the photosensitive drum 3 and then transferred onto the transfer belt 11, is transferred onto the sheet S.
(19) Subsequently, the sheet is guided to the fixing portion 6, and heated and pressurized in the fixing portion 6. Thereby the transferred toner image is fixed thereto permanently. After that, the sheet having the toner image fixed thereto permanently is conveyed to an external portion of the printer main body 31 by a main body-side delivery roller pair 7, and is guided to the sheet processing apparatus 1.
(20) The sheet processing apparatus 1 includes a processing tray 40 being a sheet stacking portion inclined downward on an upstream side in a sheet conveying direction, and a stack tray 4 that is substantially horizontal and disposed on a downstream side in the sheet conveying direction of the processing tray 40. Further, the sheet processing apparatus 1 includes a pivoting roller 50 for dropping a sheet trailing edge into the processing tray 40, the pivoting roller 50 being provided above the processing tray 40 so as to be free to pivot and being able to pivot in normal and reverse directions. In addition, the sheet processing apparatus 1 includes a stapleless binding unit 10 being a binding portion for performing stapleless binding as illustrated in
(21) When the sheet already subjected to image formation is delivered from the printer main body 31, the sheet is delivered toward the stack tray 4 via a conveying route R by a delivery portion including delivery rollers 8a and a delivery rotatable member (not shown) of the sheet processing apparatus 1 illustrated in
(22) Subsequently, by counterclockwise rotation of the pivoting roller 50, the sheet is sent onto the processing tray 40 along a lower guide 61 in a direction reverse to the conveying direction followed so far. After that, by the inclination of the processing tray 40 and by reversing belts 60 illustrated in
(23) When the aligning of the sheet S in the conveying direction and the width direction is finished, in a case where a binding mode is selected, the stapleless binding unit 10 performs binding processing for multiple sheets S that have already been subjected to the aligning as illustrated in
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(25) The CPU circuit portion 200 controls a sheet feeding control portion 203, an automatic original reading apparatus control portion 204, and an image signal control portion 205 according to the control program stored in the ROM 201 and settings of an operation portion 202 provided to, for example, an upper surface of the printer main body 31. The CPU circuit portion 200 controls a printer control portion 206 and a sheet processing apparatus control portion 207 according to the control program and the settings of the operation portion 202.
(26) The sheet feeding control portion 203 controls the separation portion 37 and the pick-up rollers 38, and the automatic original reading apparatus control portion 204 controls the original conveying apparatus 35 and the original reading apparatus 36. The printer control portion 206 controls the laser scanner unit 2, the photosensitive drum 3, the developing device 5, the fixing portion 6, and the like, and the sheet processing apparatus control portion 207 controls the sheet processing apparatus 1.
(27) The operation portion 202 includes multiple keys for setting various functions relating to the image formation and a displaying portion for displaying a setting state. Then, the operation portion 202 outputs a key signal corresponding to the user's operation of each key to the CPU circuit portion 200, and displays corresponding information based on a signal received from the CPU circuit portion 200 on the displaying portion.
(28) An external I/F 208 is an interface between the printer main body 31 and an external computer 210, and decompresses print data received from the computer 210 into a bitmap image to output the bitmap image to the image signal control portion 205 as image data. The image of the original read by an image sensor (not shown) is output from the automatic original reading apparatus control portion 204 to the image signal control portion 205. The printer control portion 206 outputs the image data received from the image signal control portion 205 to an exposure control portion (not shown). In this embodiment, the sheet processing apparatus 1 is controlled by the sheet processing apparatus control portion 207, but the CPU circuit portion 200 may directly control the sheet processing apparatus 1.
(29) Referring to
(30) The gear 105 is mounted to a rotation shaft 106. As illustrated in
(31) When the cam 107 is rotated, a cam-side end portion of the upper arm 109, which is brought into press contact with the cam 107 by the urging member (not shown) via a rotatable member 108 as illustrated in
(32) With this structure, when the cam-side end portion of the upper arm 109 rises, the end portion of the upper arm 109 opposite to the cam 107 drops, and the upper teeth 1010 accordingly drop to be engaged with the lower teeth 1014 and to pressurize the sheet. When thus pressurized, the sheets S are stretched, to thereby have fibers exposed from surfaces thereof, and when further pressurized, the fibers of the sheets S are entangled with each other to thereby perform fastening. In other words, when the binding processing is performed for the sheets S, the sheets S are fastened to each other by swinging the upper arm 109 and pressurizing the sheets S in engagement with each other by the upper teeth 1010 of the upper arm 109 and the lower teeth 1014 of the lower arm 1012.
(33) In a case of performing the stapleless binding for the sheets S, the sheet processing apparatus control portion 207 for controlling an operation of the stapleless binding unit 10 first uses a sensor (not shown) to detect a cam position. Then, when the sheets S are received before the stapleless binding is performed, as illustrated in
(34) At a time of a binding operation, the motor M is rotated to cause the cam 107 to swing the upper arm 109 clockwise about the shaft 1011. Then, when the cam 107 is located in the vicinity of a top dead center as illustrated in
(35) A bent portion 109a provided to the upper arm 109 bends when the cam 107 is located in the vicinity of the top dead center. Thereby the rotatable member 108 gets over the top dead center of the cam 107 when the cam 107 is further rotated. After that, the cam 107 is further rotated to reach the bottom dead center again, the sensor (not shown) detects the cam 107, to thereby cause the sheet processing apparatus control portion 207 to stop the rotation of the motor M.
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(40) In the region for the fastening, a ratio of the toner that covers the surface in the part of the sheet to be subjected to the binding processing, in other words, a ratio of a region of a sheet surface covered with the toner to the region of the sheet to be subjected to the binding processing is defined as coverage factor, and
(41) It is understood from
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(43) It is understood from
(44) As another binding unit for binding the sheets together without using a fastener such as a wire, for example, a binding unit for binding the sheets together by opening a half-cut hole in the sheet and leaving a part to be coupled to another sheet is commercially available. When the fastening power of a sheet bundle bound by the commercially-available binding unit is measured by the same method as already described with reference to
(45) Such experimental data that both CS-680 (plain paper) and GF-R070 (recycled paper) need to have the coverage factor of equal to or smaller than 30% in order to satisfy the fastening power in this embodiment was obtained. Conversely, the sheets having the sheet fibers exposed on 70% of the sheet surfaces or larger are pressurized by bringing the sheet surfaces into contact with each other and engaged into each other between the upper teeth 1010 and the lower teeth 1014, to thereby entangle the sheet fibers with each other, exerting the fastening power equal to or larger than a predetermined fastening power. In other words, in a case of a method of binding the sheets by entangling the fibers thereof with each other as in this embodiment, in order to attain the fastening power of 3.4 N, the toner coverage factor in the fastening part needs to be set to equal to or smaller than 30%.
(46) In this embodiment, the image is output by being controlled so that the toner coverage factor in a part corresponding to the fastening part of the sheet output by the printer main body 31 is equal to or smaller than 30% being a predetermined value. Subsequently, such toner coverage factor control in the fastening part is described with reference to a flowchart illustrated in
(47) The CPU circuit portion 200 first acquires print information (image information) via the automatic original reading apparatus control portion 204 or the external I/F 208 (ST1). Subsequently, the toner coverage factor corresponding to the image density in the region of a fastening part F of the sheet S illustrated in
(48) When, as illustrated in
(49) After the latent image is formed on the photosensitive drum 3 (ST4), the latent image is developed with the toner by the developing device 5 (ST5), and then the toner image is transferred onto the sheet. Subsequently, the toner image is fixed to the sheet by the fixing portion 6, to thereby form the toner image on the sheet (ST6). After that, the sheet on which the image has been formed is delivered to the finisher by delivery rollers (ST7).
(50) Subsequently, the CPU circuit portion 200 determines whether or not a predetermined number of sheets have been delivered to the finisher 1 (ST8). Then, when the predetermined number of sheets have not been delivered to the finisher 1 (N in ST8), printing is performed for the next page (ST9). When the predetermined number of sheets have been delivered to the finisher 1 (Y in ST8), the sheet processing apparatus control portion 207 is instructed to execute the binding processing, to thereby cause the sheet processing apparatus 1 to execute binding (ST10).
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(52) In this embodiment, as illustrated in
(53) As described above, as in this embodiment, by correcting the image data to set the coverage factor of the toner in the part of the sheet to be subjected to the binding processing to equal to or smaller than 30% (equal to or smaller than the predetermined value), it is possible to reliably subject fibrous sheets to the stapleless binding.
(54) The above description is directed to the printer 30 provided with the finisher 1 disposed between the printer main body 31 and the original reading apparatus 36, but the present invention is not limited thereto. For example, the present invention can be applied to an image forming system in which the finisher 1 including the stapleless binding unit 10 is provided to a side of the printer 30. In a case where the stapleless binding is not performed for the sheet S already subjected to the image formation and delivered from the printer main body 31, the sheet S may be directly delivered from the printer main body 31 to the processing tray 40 without passing through the finisher 1.
(55) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(56) This application claims the benefit of Japanese Patent Applications No. 2012-147792, filed Jun. 29, 2012, and No. 2013-125210, filed Jun. 14, 2013, which are hereby incorporated by reference herein in their entirety.