SYSTEMS AND METHODS FOR DISTRICT HEATING AND COOLING
20230053884 · 2023-02-23
Assignee
Inventors
- Jeremy Mabe (Greensboro, NC, US)
- Scott A. Queen (Greensboro, NC, US)
- Rami M. Saeed (Greensboro, NC, US)
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F5/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
District energy systems, also known as district heating and cooling networks, are utilized to provide distributed heating and cooling through an infrastructure of pipes and connectors from source points to destination addresses. The application of PCM within the network of pipes and connectors and with the surrounding environment improves the thermal regulation goals of transferring thermal energy in fluid form from source to destination, often times over great distances and through varying environmental conditions.
Claims
1. A system for district energy thermal control, the system comprising: an exterior pipe, wherein the exterior pipe is configured to transport fluid; one or more interior pipes disposed within the exterior pipe; and one or more phase change materials disposed within the one or more interior pipes.
2. The system of claim 1, wherein a phase transition temperature of the one or more phase change materials is within 30° C. of the fluid flowing through the exterior pipe and around the one or more interior pipes.
3. The system of claim 1, wherein the fluid is water.
4. The system of claim 1, wherein the fluid is greywater.
5. The system of claim 1, wherein the phase change materials are fully enclosed or sealed within the one or more interior pipes.
6. The system of claim 1, wherein the one or more interior pipes comprises a flexible metallic hose.
7. The system of claim 1, wherein the one or more interior pipes comprises a metal.
8. The system of claim 1, further comprising gaskets on the exterior pipe; wherein the gaskets are configured to allow exchange of the one or more interior pipes.
9. The system of claim 1, wherein the exterior pipe is encased in insulating material.
10. The system of claim 1, wherein the one or more interior pipes houses a sub complex of one or more additional interior pipes.
11. A system for district energy thermal control, the system comprising: an exterior pipe; an interior pipe disposed within the exterior pipe; fluid disposed within the interior pipe; and phase change materials disposed between the exterior pipe and the interior pipe.
12. The system of claim 11, wherein the fluid disposed within the interior pipe is water.
13. The system of claim 11, wherein a phase transition temperature of the phase change materials is within 30° C. of the fluid within the interior pipe.
14. A method for district energy thermal control, the method comprising: distributing phase change materials in one or more interior pipes disposed within an exterior pipe; interacting the one or more interior pipes to environmental temperatures within the exterior pipe; and transitioning the phase change materials, wherein transitioning the phase change materials transition states in relation to the environmental temperatures within the exterior pipe.
15. The method of claim 14, further comprising transferring thermal energy from the environmental temperatures within the exterior pipe to the one or more interior pipes housing the phase change materials.
16. The method of claim 14, further comprising transferring thermal energy to the environmental temperatures within the exterior pipe from the one or more interior pipes housing the phase change materials.
17. The methods of claims 14, further comprising flowing water through the exterior pipe.
18. The method of claim 14, further comprising interacting the phase change materials to a heat source.
19. The method of claim 14, further comprising interacting the phase change materials to a cooling source.
20. The method of claim 14, further comprising integrating the one or more interior pipes into a heat exchanger.
21. The method of claim 14, further comprising integrating the one or more interior pipes into a district energy exchange substation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Many aspects of the present disclosure will be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, with emphasis instead being placed upon clearly illustrating the principles of the disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views. It should be recognized that these implementations and embodiments are merely illustrative of the principles of the present disclosure.
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035] Implementations and embodiments described herein can be understood more readily by reference to the following detailed description, example embodiments, and drawings. In the following discussion, a general description of the system and its components and apparatuses is provided, along with a discussion of the methods and operations of the same. It will be known to those of skill in the art that district energy systems exist in multiple configurations and scales, and serve a variety of heating and cooling applications. Additionally, district energy systems may be in separate circuits or in the same, wherein there may be only a heating component or a cooling component, or both. District energy systems are referred to generally including both the heating and cooling components, the additional embodiments herein are applicable to both heating and cooling, the selection of the PCM material for each given process differs but the principles disclosed herein remain the same.
[0036] It is important to note, any PCM not inconsistent with the objectives of the present disclosure can be used. As a synopsis, PCM is a substance which can release or absorb sufficient energy at a phase transition to provide useful heating and cooling properties, typically, by either melting and solidifying at a phase change temperature. The phase change transition may also include non-classical states of matter, such as forming a crystalline structure. There are several classes of PCM that are applicable to the present disclosure; including organic, or carbon containing materials, materials derived from petroleum, plants, or animals; and inorganic materials, namely salt hydrates; and eutectic, a mixture of both organic and inorganic components.
[0037] The PCM (or combination of PCMs) used in a particular instance can be selected based on a relevant operational temperature range for the specific end use or application. As understood by one having ordinary skill in the art, a phase transition temperature described herein (such as a phase transition temperature of “X” ° C., where X may be 50° C., for example) may be represented as a normal distribution of temperatures centered on X° C. In addition, as understood by one having ordinary skill in the art, a PCM described herein can exhibit thermal hysteresis, such that the PCM exhibits a phase change temperature difference between the “forward” phase change and the “reverse” phase change (e.g., a solidification temperature that is different from the melting temperature). For example, in some cases, the PCM has a phase transition temperature within a range suitable for mediating heating applications or preserving the temperature for cooling systems. In other embodiments the PCM can be seen as a heat sink or energy storage, wherein the phase change helps to mediate temperatures and provide stability within the system. In further embodiments, the PCM has a phase transition temperature within one of the ranges of Table 1 below.
TABLE-US-00001 TABLE 1 Partial sampling of phase transition temperature ranges for PCMs within a district energy system. Sampling of Phase Transition Temperature Ranges 150-175° C. 100-120° C. 70-100° C. 50-80° C. 45-85° C. 16-23° C. 5-15° C. 1-7° C. 0-5° C. −15-0° C.
[0038] As described further herein, a particular range can be selected based on the desired application. A PCM applied in a district energy system as described herein can absorb and/or release energy using any phase transition not inconsistent with the objectives of the present disclosure. For example, the phase transition of a PCM described herein, in some embodiments, comprises a transition between a solid phase and a liquid phase of the PCM, or between a solid phase and a mesophase of the PCM. A mesophase, in some cases, is a gel phase. Thus, in some instances, a PCM undergoes a solid-to-gel transition. Further, other transitions are known and disclosed herein, such as a solid to solid, solid to crystalline, a solid to liquid, liquid to crystalline, and a liquid to liquid change, to name a few.
[0039] Moreover, in some cases, a PCM or mixture of PCMs has a phase transition enthalpy of at least about 50 kJ/kg or at least about 100 kJ/kg. In other embodiments, a PCM or mixture of PCMs has a phase transition enthalpy of at least about 150 kJ/kg, at least about 200 kJ/kg, at least about 300 kJ/kg, or at least about 350 kJ/kg. In some instances, a PCM or mixture of PCMs has a phase transition enthalpy between about 50 kJ/kg and about 350 kJ/kg, between about 100 kJ/kg and about 350 kJ/kg, between about 100 kJ/kg and about 220 kJ/kg, or between about 100 kJ/kg and about 250 kJ/kg. Several distinct advantages of PCM include the thermal control ability, the high latent heat storage capacity, the small volume change in phase transformation, the high specific heat capacity, the chemical stability and lack of degradation over many cycles, the high thermal conductivity, the high density of the material, the noncorrosiveness, the nonflammable aspects, the nontoxicity, and the relatively low cost of the material.
[0040] We continue our discussion with the example embodiment in
where K is thermal conductivity, Q is the amount of heat transfer, d is the distance between two isothermal planes, A is the area of the surface, and delta T is the change in difference in temperature. Typical embodiments for interior pipe material include aluminum, copper, brass, steel, and bronze. However, in additional embodiments metal pipes with lower thermal conductivity (iron) may be used if they possess aspects such as cost savings, applicability to the current system, corrosion resistance, or other properties that will be known to those of skill in the art. In further embodiments the interior pipes may comprise high density polyethylene (HDPE), or polyvinyl chloride (PVC), both of which have a low thermal conductivity but nonetheless are cost efficient, durable, and scalable. Additionally, in other embodiments the interior pipes may be a grid formation or a formation of pipes that increase the surface area of the interior pipes to the flowing fluid within the exterior pipe. In the present embodiment the flowing fluid is water, in additional embodiments the fluid may be graywater, brown water, black water, or other fluid utilized in district heating and cooling systems. In certain embodiments waste water is used, in others a clean water source is required, the differing aspects may be combined in any fashion to encompass the goals of the district energy system.
[0041] The thermal storage capacity and phase change temperature of the PCM inside the interior pipes (104) varies depending on the heating and cooling side, as well as conditions such as flow rate, diameter of interior pipes, diameter of the exterior pipe, the location along the district energy pathway, and more. Interacting, in the present disclosure, is placing the PCM in thermal communication with the heat source. In one embodiment, the PCM interacts when it is housed within an interior pipe and that interior pipe experiences the flow of district energy water or other fluid, by interacting the PCM transitions phases and absorbs or releases energy. In another aspect, the PCM interacts when the flowing district energy water or fluid is flowing in vicinity to the PCM. The PCM is in thermal communication when it is capable of transferring thermal energy from or to itself, typically through the metal surface, or other surface of the pipes, or the environment, or any in combination. In the present embodiment the transition point for the PCM is within 30° of the fluid within the exterior pipe. In additional embodiments, such as on the cooling side the phase transition may be just several degrees apart to absorb energy at or above the goal of an upper limit of cold fluid. Similarly, when the system catches up and conditions normalize the PCM material may charge, under ideal conditions, and thus maintain the effectiveness of the system by preserving and controlling thermal conditions within the district energy system.
[0042] Turning now to the example disclosed in
[0043] In one embodiment PCM material is placed alongside the spans of interconnected pipe. In other aspects, the PCM material may be placed in clusters or in the aggregate along the network, the PCM filled pipes may be placed closer to the destination to effectively handle heat loss near destination facilities. Still, in other aspects, PCM filled pipes or connector assemblies may be located near heat source generation and may effectively retain thermal capacity or work to set thermal energy goals.
[0044] A cogeneration facility or combined heat and power utilizes a heat engine or power station to generate electricity and useful heat at the same time. Trigeneration or combined cooling, heat, and power refers to the simultaneous generation of electricity and useful heating and cooling from the combustion of a fuel or a solar heat collector. The terms cogeneration and trigeneration can also be applied to the power systems simultaneously generating electricity, heat, and industrial chemicals. The supply of high-temperature heat first drives a gas or steam turbine-powered generator. The resulting low-temperature waste heat is then used for water or space heating. In the example embodiment the waste heat is utilized in warming the fluid for distribution along the district energy pathway. PCM filled inner or exterior pipes, then help regulate the warmed water or fluid, and maintain the specified temperatures along the pathway. A cogeneration facility at smaller scales (typically below 1 MW), uses a gas engine or diesel engine may be used.
[0045] Trigeneration differs from cogeneration in that the waste heat is used for both heating and cooling, typically in an absorption refrigerator. Thus in one embodiment the absorption refrigerator may be utilized as a cooling source and part of a cooling network in a district energy system (202). Combined cooling, heat, and power systems can attain higher overall efficiencies than cogeneration or traditional power plants. Heating and cooling output may operate concurrently or alternately depending on need and system construction. Therefore, in the example embodiment of
[0046] Biomass generation heating systems generate heat from biomass fuels. Biomass fuels typically include wood fuel, and or agricultural pellets, agricultural waste, and other derivatives of biomass. Systems include direct combustion, gasification, combined heat and power, anaerobic digestion, and aerobic digestion. Biomass fuels generating electricity may be utilized to generate a cooling source for a cooling network. The PCM filled pipes may route alongside the cooling network, wherein periods of high demand and rising temperatures in the cooling network, activate to withdraw heat from the system and maintain thermal goals of the cooling network. Similarly, Biomass may directly supply heat to a source or as waste heat, or as electrically generated heat.
[0047] Waste to energy and industry specific heat are additional aspects of a heating network within a district energy system. The PCM filled pipes are adjusted with the appropriate materials for the design and layout of the heat network. For example, in one embodiment PCM filled pipes near the source may have a transition phase distinctly higher from PCM filled pipes near the destination. Similarly, there may be a complex network of PCM filled pipes both internally and externally to a fluid source flowing pipe that assists in regulating the thermal environment of the fluid.
[0048] Geothermal, solar thermal, heat pumps, and wind energy are all distinct energy sources that can generate heat and often times electricity, thus have the capability to provide resources for a heat source as well as a cooling source within a district energy system. Heating sources, in the example embodiment of
[0049] More modern district heating and cooling networks utilize transport of fluid and or water at near ground ambient temperatures, and make use of a heat pump in a power plant on site to a local circuit or heating network. In this example embodiment the PCM filled pipes may be utilized in the local circuit and may prove especially beneficial in local circuits that distribute in cooler climates. Similarly, in additional embodiments the PCM filled pipes may be utilized externally as insulation near the local destination pipes, or insulation for the local runs that require stabilization of temperature or other features as discussed herein.
[0050]
[0051] In the example embodiment of
[0052] Turning now to
[0053] Further, in the example of
[0054]
[0055] District energy systems may be equipped with sensing intelligence throughout the system to continuously monitor and report thermal energy and the status of source and destination facilities. The sensing intelligence often comprises a host of general and special purpose computing devices, including microcontrollers that are equipped to sensors and probes, pneumatics, actuators, and the like to actively take readings of the ambient environment/water and other materials and objects within system. Typical general purpose computer, special purpose computers, and microcontrollers include systems equipped with RAM, short term storage (volatile memory), long term storage (non-volatile memory), a central processing unit, graphical processing units, a I/O module or adapter, as well as a wireless, cellular, and or Bluetooth™ chipsets for communications. More advanced techniques include large scale dedicated computing systems equipped to cloud storage infrastructure to monitor and exchange intelligence on the various materials and components along the district energy system. By imparting computational intelligence, the district energy systems can regulate the thermal capacity of PCM by adding or subtracting additional PCM filled pipes and connectors through operations utilizing servomotors or linear actuators, or hand placement, that distribute and or introduce additional PCM filled pipes to the system. Furthermore, the analysis on the system aids in placement and metrics of PCM usage. The computational intelligence further aids in relaying operating conditions and information to a central storage server, computer, or user, often times operating as a control system.
[0056]
[0057]
[0058] In
[0059] Further, in
[0060] Turning now to
[0061] Various implementations of systems, apparatuses, and methods have been described in fulfillment of the various objectives of the present disclosure. It should be recognized that these implementations are merely illustrative of the principles of the present disclosure. Numerous modifications and adaptations thereof will be readily apparent to those skilled in the art without departing from the spirit and scope of the present disclosure. For example, individual steps of methods described herein can be carried out in any manner and/or in any order not inconsistent with the objectives of the present disclosure, and various configurations or adaptations of apparatus described herein may be used.