Imaging optical unit and projection exposure apparatus for projection lithography, having such imaging optical unit
10139734 ยท 2018-11-27
Assignee
Inventors
Cpc classification
G03F7/70308
PHYSICS
G03F7/70233
PHYSICS
G02B17/0663
PHYSICS
International classification
Abstract
An imaging optical unit for imaging an object field in an image field is disclosed. The imaging optical unit has an obscured pupil. This pupil has a center, through which a chief ray of a central field point passes. The imaging optical unit furthermore has a plurality of imaging optical components. A gravity center of a contiguous pupil obscuration region of the imaging optical unit lies decentrally in the pupil of the imaging optical unit.
Claims
1. An imaging optical unit, comprising: a plurality of optical components configured to image an object field into an image field, wherein: the imaging optical unit has an obscured pupil so that, during use of the imaging optical unit, a chief ray of a central field point passes through a center of the obscured pupil of the imaging optical unit; and a gravity center of a contiguous pupil obscuration region of the imaging optical unit lies de-centrally in the obscured pupil of the imaging optical unit.
2. The imaging optical unit of claim 1, wherein the imaging optical unit has a plane of symmetry, and the pupil obscuration region is mirror symmetrical with respect to the plane of symmetry of the imaging optical unit.
3. The imaging optical unit of claim 2, wherein the center of the obscured pupil lies outside of the pupil obscuration region.
4. The imaging optical unit of claim 3, wherein the obscured pupil has a pupil diameter in a pupil plane of the imaging optical unit, and a complete usable pupil region about the center of the obscured pupil has a diameter which is at least 10% of the pupil diameter.
5. The imaging optical unit of claim 4, wherein: the pupil obscuration region has a radial pupil obscuration region extent in a radial dimension along a gravity center axis on which the center of the obscured pupil and the gravity center of the pupil obscuration region lie; the pupil obscuration region has a tangential pupil obscuration region extent in a tangential dimension perpendicular to the gravity center axis; and the radial pupil obscuration region extent differs from the tangential pupil obscuration region extent by more than 10%.
6. The imaging optical unit of claim 5, wherein the imaging optical unit is a catoptric lens.
7. The imaging optical unit of claim 6, wherein: the plurality of imaging optical components comprises a penultimate mirror and a last mirror which are upstream of the image plane along a beam path of imaging light through the imaging optical unit during use of the imaging optical unit; a chief ray of a central field point impinges on the last mirror of the imaging optical unit at an angle of incidence during use of the imaging optical unit; in the imaging beam path upstream of the penultimate mirror, the chief ray passes through a passage opening in the last mirror and extends along a passage chief ray section during use of the imaging optical unit; the chief ray extends along an image field chief ray section between the last mirror and the image field; the passage chief ray section and the image chief ray section extend in a common plane and include a chief ray angle between each other; and the angle of incidence is greater than the chief ray angle.
8. The imaging optical unit of claim 7, comprising an additional obscuration component configured to generate an additional pupil obscuration region during use of the imaging optical unit, wherein the two pupil obscuration regions complement each other to define an overall pupil obscuration region which is arranged in a centrally symmetric fashion with respect to the center.
9. The imaging optical unit of claim 3, wherein the obscured pupil has a pupil diameter in a pupil plane of the imaging optical unit, and a complete usable pupil region about the center of the obscured pupil has a diameter which is at least 20% of the pupil diameter.
10. The imaging optical unit of claim 1, wherein the center of the obscured pupil lies outside of the pupil obscuration region.
11. The imaging optical unit of claim 1, wherein the obscured pupil has a pupil diameter in a pupil plane of the imaging optical unit, and a complete usable pupil region about the center of the obscured pupil has a diameter which is at least 10% of the pupil diameter.
12. The imaging optical unit of claim 1, wherein: the pupil obscuration region has a radial pupil obscuration region extent in a radial dimension along a gravity center axis on which the center of the obscured pupil and the gravity center of the pupil obscuration region lie; the pupil obscuration region has a tangential pupil obscuration region extent in a tangential dimension perpendicular to the gravity center axis; and the radial pupil obscuration region extent differs from the tangential pupil obscuration region extent by more than 10%.
13. The imaging optical unit of claim 1, wherein the imaging optical unit is a catoptric lens.
14. The imaging optical unit of claim 1, comprising an additional obscuration component configured to generate an additional pupil obscuration region during use of the imaging optical unit, wherein the two pupil obscuration regions complement each other to define an overall pupil obscuration region which is arranged in a centrally symmetric fashion with respect to the center.
15. An optical system, comprising: an imaging optical unit according to claim 1; and an illumination optical unit configured to guide illumination light to the object field of the imaging optical unit.
16. An apparatus, comprising: a light source configured to provide illumination light; an imaging optical unit according to claim 1; and an illumination optical unit configured to guide the illumination light to the object field of the imaging optical unit, wherein the apparatus is a projection exposure apparatus for projection lithography.
17. A method of using a projection exposure apparatus for projection lithography which comprises an imaging optical unit and an illumination optical unit, the method comprising: using the illumination optical unit to illuminate a structure of a reticle; and using the imaging optical unit to image at least a portion of the illuminated structure of the reticle onto a light-sensitive material, wherein the imaging optical unit comprises an imaging optical unit according to claim 1.
18. An imaging optical unit configured to image an object field into an image field, the imaging optical unit comprising: a plurality of mirrors, wherein: the imaging optical unit is a catoptric imaging optical unit; the imaging optical unit has an obscured pupil; during use of the imaging optical unit, a chief ray of a central field point passes through a center of the obscured pupil of the imaging optical unit; the plurality of mirrors comprises a last mirror upstream of the image field along a beam path of imaging light through the imaging optical unit during use of the imaging optical unit; the last mirror has an opening along the beam path of the imaging light; an edge surface of a reflection surface of the last mirror is configured to contiguously reflect the imaging light during use of the imaging optical unit; the plurality of mirrors comprises a penultimate mirror upstream of the image field along the beam path of the imaging light; the penultimate mirror has a reflection surface that does not have an opening along the beam path of the imaging light; the opening in the last mirror is configured so that, during use of the imaging optical unit, the opening in the last mirror generates a pupil obscuration region which does not lie centrally in the obscured pupil of the imaging optical unit.
19. An optical system, comprising: an imaging optical unit according to claim 18; and an illumination optical unit configured to guide illumination light to the object field of the imaging optical unit.
20. An apparatus, comprising: a light source configured to provide illumination light; an imaging optical unit according to claim 18; and an illumination optical unit configured to guide the illumination light to the object field of the imaging optical unit, wherein the apparatus is a projection exposure apparatus for projection lithography.
21. A method of using a projection exposure apparatus for projection lithography which comprises an imaging optical unit and an illumination optical unit, the method comprising: using the illumination optical unit to illuminate a structure of a reticle; and using the imaging optical unit to image at least a portion of the illuminated structure of the reticle onto a light-sensitive material, wherein the imaging optical unit comprises an imaging optical unit according to claim 18.
22. An imaging optical unit configured to image an object field into an image field, wherein: the imaging optical unit has an obscured pupil; and an overall pupil obscuration region of the imaging optical unit, or portions thereof, has an aspect ratio which deviates from one with respect to mutually perpendicular coordinates of a pupil coordinate system.
Description
(1) Exemplary embodiments of the invention will be explained in more detail below on the basis of the drawing. In detail:
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(19) A projection exposure apparatus 1 for microlithography has a light source 2 for illumination light or imaging light 3. The light source 2 is an EUV light source which generates light in a wavelength region of, for example, between 5 nm and 30 nm, in particular between 5 nm and 15 nm. The light source 2 can, in particular, be a light source with a wavelength of 13.5 nm or a light source with a wavelength of 6.9 nm. Other EUV wavelengths are also possible. In general, use can even be made of any wavelength for the illumination light 3 guided in the projection exposure apparatus 1, for example visible wavelengths or else other wavelengths which can find use in microlithography and for which suitable laser light sources and/or LED light sources are available (e.g. 365 nm, 248 nm, 193 nm, 157 nm, 129 nm, 109 nm). A beam path of the illumination light 3 is illustrated very schematically in
(20) An illumination optical unit 6 serves for guiding the illumination light 3 from the light source 2 to an object field 4 in an object plane 5. Using a projection optical unit or imaging optical unit 7, the object field 4 is imaged in an image field 8 in an image plane 9 with a predetermined reduction scale. In the x-direction, the image field 8 has an extent of 26 mm and the image field extends 2 mm in the y-direction. The object field 4 and the image field 8 are rectangular. One of the exemplary embodiments illustrated in
(21) The imaging by the projection optical unit 7 takes place onto the surface of a substrate 11 in the form of a wafer, which is held by a substrate holder 12. The substrate holder 12 is displaced by a wafer or substrate displacement drive 12a.
(22) In
(23) In order to simplify the description of the projection exposure apparatus 1 and of the various embodiments of the projection optical unit 7, a Cartesian xyz-coordinate system is specified in the drawing, from which the respective positional relations of the components illustrated in the figures emerge. In
(24) The projection exposure apparatus 1 is a scanner-type one. Both the reticle 10 and the substrate 11 are scanned in the y-direction during operation of the projection exposure apparatus 1. A stepper-type projection exposure apparatus 1, in which there is a step-wise displacement of the reticle 10 and of the substrate 11 in the y-direction between the individual exposures of the substrate 11, is also possible. These displacements occur in a synchronized fashion with respect to one another as a result of an appropriate actuation of the displacement drives 10b and 12a.
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(26) The object plane 5 lies parallel to the image plane 9.
(27) The projection optical unit 7 according to
(28) Apart from mirror M6, all mirrors M1 to M5 of the projection optical unit 7 have a contiguously used reflection surface, without a passage opening for the imaging light 3. The penultimate mirror M5 in the imaging beam path between the object field 4 and the image field 8 in particular has a completely contiguous or closed used reflection surface, i.e. one without an opening.
(29) The mirrors M1 to M6 carry multiple reflection layers for optimizing their reflection for the incident EUV illumination light 3. The multiple reflection layers are designed for a work wavelength of 13.5 nm. The optimization of the reflection can be improved the closer the angle of incidence of the individual rays 15 on the mirror surface is to perpendicular incidence. Overall, the projection optical unit 7 has small angles of reflection for all individual rays 15.
(30) All six mirrors M1 to M6 of the projection optical unit 7 are embodied as free-form surfaces which cannot be described by a rotational symmetric function. Other embodiments of the projection optical unit 7, in which at least one or even none of the mirrors M1 to M6 has such a free-form reflection surface, are also possible.
(31) Such a free-form surface can be generated from a rotationally symmetric reference surface. Such free-form surfaces for reflection surfaces of the mirrors of projection optical units of projection exposure apparatuses for microlithography are known from US 2007-0058269 A1.
(32) Mathematically, the free-form surface can be described by the following equation as the sum of a conical base area and a free-form surface polynomial (Equation 1) or as a sum of a biconical base area and a free-form surface polynomial (Equation 2):
(33)
where, in each case, the following applies:
(34)
Z is the sagittal height of the free-form surface at the point x, y, wherein x.sup.2+y.sup.2=r.sup.2.
(35) In the case of a conical base area, c is a constant which corresponds to the apex curvature of a corresponding aspheric lens element. k corresponds to a conical constant of a corresponding aspheric lens element. In the case of a biconical base area, c.sub.x, c.sub.y are the apex curvatures in meridional and sagittal directions, k.sub.x, k.sub.y are the associated conical constants. C.sub.j are the coefficients of the monomials VT. The values of c, k and C.sub.j are typically determined on the basis of the desired optical properties of the mirror within the projection optical unit 7. The order of the monomial, m+n, can be varied arbitrarily. A higher-order monomial can lead to a design of the projection optical unit with improved aberration correction, but is more complicated to calculate. m+n can assume values between 3 and more than 20.
(36) Free-form surfaces can also be described mathematically by Zernike polynomials. In this case, a polynomial in the form of a Zernike polynomial is added to the conical (Equation 3) or biconical (Equation 4) base area:
(37)
(38) Here, the Zernike polynomials ZFR.sub.i used in the exemplary embodiments are specified in polar coordinates using the Fringe index illustrated below (the sign*means multiplication in this case; the sign ^ means exponent in this case, i.e. r^n=r.sup.n):
ZFR1(r,phi)=1
ZFR3(r,phi)=r sin(phi)
ZFR4(r,phi)=2*r^21
ZFR5(r,phi)=r^2 cos(2phi)
ZFR8(r,phi)=(3*r^32*r)sin(phi)
ZFR9(r,phi)=6*r^46*r^2+1
ZFR11(r,phi)=r^3 sin(3phi)
ZFR12(r,phi)=(4*r^43*r^2)cos(2phi)
ZFR15(r,phi)=(10*r^512*r^3+3*r)sin(phi)
ZFR16(r,phi)=20*r^630*r^4+12*r^21
ZFR17(r,phi)=r^4 cos(4phi)
ZFR20(r,phi)=(5*r^54*r^3)sin(3phi)
ZFR21(r,phi)=(15*r^620*r^4+6*r^2)cos(2phi)
ZFR24(r,phi)=(35*r^760*r^5+30*r^34*r)sin(phi)
ZFR25(r,phi)=70*r^8140*r^6+90*r^420*r^2+1
ZFR27(r,phi)=r^5 sin(5phi)
ZFR28(r,phi)=(6*r^65*r^4)cos(4phi)
ZFR31(r,phi)=(21*r^730*r^5+10*r^3)sin(3phi)
ZFR32(r,phi)=(56*r^8105*r^6+60*r^410*r^2)cos(2phi)
ZFR35(r,phi)=(126*r^9280*r^7+210*r^560*r^3+5*r)sin(phi)
ZFR36(r,phi)=252*r^10630*r^8+560*r^6210*r^4+30*r^21
ZFR37(r,phi)=r^6 cos(6phi)
ZFR40(r,phi)=(7*r^76*r^5)sin(5phi)
ZFR41(r,phi)=(28*r^842*r^6+15*r^4)cos(4phi)
ZFR44(r,phi)=(84*r^9168*r^7+105*r^520*r^3)sin(3phi)
ZFR45(r,phi)=(210*r^10504*r^8+420*r^6140*r^4+15*r^2)cos(2phi)
ZFR48(r,phi)=(462*r^111260*r^9+1260*r^7560*r^5+105*r^36*r)sin(phi)
ZFR49(r,phi)=924*r^122772*r^10+3150*r^81680*r^6+420*r^442*r^2+1
ZFR51(r,phi)=r^7 sin(7phi)
ZFR52(r,phi)=(8*r^87*r^6)cos(6phi)
ZFR55(r,phi)=(36*r^956*r^7+21*r^5)sin(5phi)
ZFR56(r,phi)=(120*r^10252*r^8+168*r^635*r^4)cos(4phi)
ZFR59(r,phi)=(330*r^11840*r^9+756*r^7280*r^5+35*r^3)sin(3phi)
ZFR60(r,phi)=(792*r^122310*r^10+2520*r^81260*r^6+280*r^421*r^2)cos(26phi)
ZFR63(r,phi)=(1716*r^135544*r^11+6930*r^94200*r^7+1260*r^5168*r^3+7*r)sin(phi)
ZFR64(r,phi)=3432*r^1412012*r^12+16632*r^1011550*r^8+4200*r^6
756*r^4+56*r^21
ZFR65(r,phi)=r^8 cos(8phi)
ZFR68(r,phi)=(9*r^98*r^7)sin(7phi)
ZFR69(r,phi)=(45*r^1072*r^8+28*r^6)cos(6phi)
ZFR72(r,phi)=(165*r^11360*r^9+252*r^756*r^5)sin(5phi)
ZFR73(r,phi)=(495*r^121320*r^10+1260*r^8504*r^6+70*r^4)cos(4phi)
ZFR76(r,phi)=(1287*r^133960*r^11+4620*r^92520*r^7+630*r^556*r^3)sin(3phi)
ZFR77(r,phi)=(3003*r^1410296*r^12+13860*r^109240*r^8+3150*r^6
504*r^4+28*r^2)cos(2phi)
ZFR80(r,phi)=(6435*r^1524024*r^13+36036*r^1127720*r^9+11550*r^7
2520*r^5+252*r^38*r)sin(phi)
ZFR81(r,phi)=12870*r^1651480*r^14+84084*r^1272072*r^10+34650*r^8
9240*r^6+1260*r^472*r^2+1
ZFR83(r,phi)=r^9 sin(9phi)
(39) Here, r={square root over (x.sup.2+y.sup.2)}/HNorm specifies the radial coordinate and =arctan(y/x) specifies the azimuth coordinate if the ray penetration point on the surface is given by the coordinates x and y and HNorm is the normalization height of the Zernike polynomials specified in the data.
(40) Alternatively, the free-form surfaces can also be described with the aid of two-dimensional spline surfaces. Examples of this are Bzier curves or non-uniform rational basis splines (NURBS). By way of example, two-dimensional spline surfaces can be described by a network of points in an xy-plane and associated z-values or by these points and gradients associated therewith. Depending on the respective type of the spline surface, the complete surface is obtained by interpolating between the node points using e.g. polynomials or functions which have specific properties in respect of their continuity and differentiability. Examples of this are analytic functions.
(41) The optical design data of the reflection surfaces of the mirrors M1 to M6 of the projection optical unit 7 can be gathered from the following tables. In each case, these optical design data proceed from the image plane 9, i.e. describe the respective projection optical unit in the reverse direction of travel to the imaging light 3 between the image plane 9 and the object plane 5. The first of these tables respectively specifies a thickness in mm for the optical surfaces of the optical components, which thickness corresponds to the z-distance of neighboring elements in the beam path, proceeding from the image plane 6. The second table specifies (in mm) the apex radii RD=1/c or RDY=1/c.sub.y and RDX=1/c.sub.x, the conical constants k or k.sub.x and k.sub.y and the coefficients ZFR.sub.i for the respectively used Zernike polynomials in the above Equation (4) for mirrors M1 to M6.
(42) After the second table, the third table still specifies the absolute value along which the respective mirror, proceeding from a mirror reference design, was decentered in the y-direction (DCY) and tilted (TLA). This corresponds to a parallel displacement and tilting in the case of the free-form surface design method. The displacement in this case is in the y-direction in mm, and the tilt is about the x-axis. Here, the tilt angle is specified in degrees. Decentration is carried out first, followed by tilting.
(43) In the first table, the column half diameter specifies the half diameter of the respective back surface of the mirror.
(44) TABLE-US-00001 TABLE 1 for FIG. 2 Surface Thickness Operating mode Half diameter Image plane 746.817508 13.0 M6 675.774825 REFL 345.5 M5 680.981038 REFL 87.1 M4 691.475802 REFL 20.1 M3 557.272397 REFL 109.1 M2 524.089625 REFL 64.7 M1 1655.915452 REFL 214.1 Object plane 0.000000 52.2
(45) TABLE-US-00002 TABLE 2 for FIG. 2 Coeff. M6 M5 M4 M3 M2 M1 RDY 815.057307 596.791207 1956.667423 1050.689137 523.97455 1123.534155 KY 0.sup. 0.sup. 0 0.sup. 0.sup. 0.sup. RDX 815.057307 596.791207 1956.667423 1050.689137 523.97455 1123.534155 KX 0.sup. 0.sup. 0 0.sup. 0.sup. 0.sup. RNorm 345.513288 87.084161 20.085491 109.138967 64.710555 214.099747 ZFR1 2.036811E01 2.101583E01 9.791675E01 4.753100E01 6.084620E01 1.328328E01 ZFR3 4.622368E02 4.102648E01 4.106187E02 2.279709E02 9.223826E02 4.974433E01 ZFR4 1.502672E01 1.536718E01 8.932223E05 3.387677E02 2.096394E01 7.287420E02 ZFR5 3.302350E01 5.040206E01 8.889011E05 2.318947E01 7.172789E03 4.427369E01 ZFR8 8.795437E02 1.434357E01 4.062397E04 3.281428E02 6.511851E02 1.651685E01 ZFR9 3.559607E02 3.392360E02 4.921593E04 2.654508E04 4.745611E03 3.497452E03 ZFR11 1.004011E02 3.628111E02 1.693453E04 4.183872E03 7.144762E03 6.697639E03 ZFR12 1.730550E02 1.297749E02 9.794616E04 2.906227E04 3.569628E03 9.266403E04 ZFR15 4.526505E03 2.323429E03 3.126011E05 1.982810E04 4.877192E04 8.735480E04 ZFR16 2.917863E03 5.905068E04 1.799711E04 2.655795E05 1.181737E04 7.109215E05 ZFR17 2.994194E04 9.478602E04 1.001084E03 4.747523E04 2.271353E03 1.439265E03 ZFR20 6.219079E05 1.157360E03 4.052376E05 6.681817E05 5.005303E04 3.123340E04 ZFR21 6.536598E04 2.552431E04 3.621016E04 4.103436E05 8.117940E05 1.579492E05 ZFR24 3.220819E04 8.108927E05 4.005703E06 9.657608E06 7.003652E05 2.502405E06 ZFR25 1.896372E04 2.111256E05 3.161891E05 8.523002E07 1.649085E05 8.158673E07 ZFR27 2.680758E04 7.076978E04 6.299177E05 5.052198E05 4.565672E04 2.721424E04 ZFR28 1.510469E04 9.954929E05 3.686861E04 2.795910E05 2.228120E04 1.188503E06 ZFR31 2.320984E05 1.438855E05 2.533954E06 6.834100E06 3.831664E06 1.199150E06 ZFR32 4.652245E05 1.670763E05 6.326679E05 1.370904E06 4.765698E06 2.511811E06 ZFR35 2.415836E05 3.841364E06 3.217605E07 1.791326E08 6.486622E06 7.332762E08 ZFR36 1.244025E05 7.117801E08 8.442395E09 1.261726E07 2.170458E06 1.800178E07 ZFR37 7.879613E05 5.417742E05 3.778169E04 1.462566E05 9.263605E05 3.111337E05 ZFR40 4.165405E05 8.788441E06 1.820640E07 5.651706E06 3.146613E05 4.259077E06 ZFR41 8.547584E06 5.659171E06 6.343531E05 9.061966E07 7.285168E06 1.848286E06 ZFR44 2.234432E06 9.584126E07 2.316297E07 2.553392E08 3.847438E06 2.421499E07 ZFR45 3.924061E06 1.193827E07 1.235361E08 9.582351E08 1.631403E06 1.752521E07 ZFR48 2.227496E06 8.729072E08 2.222237E10 7.608607E09 5.313205E07 1.233056E07 ZFR49 4.201928E07 1.498689E07 1.003075E10 4.132475E08 2.077396E07 3.557007E08 ZFR51 2.412428E05 1.698821E05 5.866886E06 4.328044E06 5.755093E06 8.305904E06 ZFR52 7.394132E06 3.230933E06 6.412281E05 5.566292E07 3.485552E06 1.214308E06 ZFR55 3.600384E06 4.411820E07 1.314337E07 1.472451E08 2.563601E06 8.082309E08 ZFR56 1.342046E06 1.070350E07 8.665432E10 5.264635E08 9.649445E07 5.944878E08 ZFR59 6.193205E07 4.532158E08 1.104728E09 2.595852E09 4.773032E07 2.256681E08 ZFR60 6.485333E07 1.695111E07 1.871342E10 2.540259E08 2.797744E07 5.091072E08 ZFR63 2.498364E07 5.628983E08 3.559375E11 5.937333E09 8.172148E08 1.186951E08 ZFR64 4.901480E08 5.245460E08 9.351954E13 1.184856E08 2.688409E07 3.041063E08 ZFR65 4.724612E06 3.197761E06 6.526168E05 6.044393E07 2.129320E06 2.710271E06 ZFR68 4.882484E07 ZFR69 5.443848E07 ZFR72 2.551561E07 ZFR73 9.516715E08 ZFR76 1.491079E07 ZFR77 1.646531E07 ZFR80 1.877854E07 ZFR81 1.412473E07 ZFR83 1.771759E07
(46) TABLE-US-00003 TABLE 3 for FIG. 2 Decentra- Decentra- Decentra- Tilt Tilt Tilt Sur- tion tion tion TLA TLB TLC face DCX DCY DCZ [deg] [deg] [deg] M6 0 0 0 5.284608 0 0 M5 0 125.320915 0 1.128873 0 0 M4 0 226.24722 0 2.23933 0 0 M3 0 387.793853 0 0.574186 0 0 M2 0 507.398054 0 4.987159 0 0 M1 0 710.888395 0 7.305113 0 0 Object 0 911.110348 0 0 0 0 plane
(47) The projection optical unit 7 has an image-side numerical aperture of 0.45. The object field 4 has an x-extent of two-times 13 mm and a y-extent of 2 mm. The projection optical unit 7 is optimized for an operating wavelength of the illumination light 3 of 13.5 nm.
(48) One of the pupil planes of the projection optical unit 7 according to
(49) In the projection optical unit 7 the mirrors M1, M3 and M5 have an only slightly different geometric distance from the image plane 9. This distance difference is less than 5% of the design length of the projection optical unit 7, i.e. the distance between the object plane 5 and the image plane 9.
(50) The chief rays 16 of the object field points propagate substantially parallel to one another between the object field 4 and the mirror M1. Thus, the projection optical unit 7 according to
(51) The projection optical unit 7 is a pure mirror optical unit, i.e. a catoptric imaging optical unit.
(52) An intermediate image ZB of the projection optical unit 7 is arranged in an intermediate image plane in the imaging beam path in the region of a reflection at the mirror M4. The mirror M4 is configured as a field mirror adjacent to the intermediate image ZB.
(53) The mirror M4 is arranged downstream of an imaging light passage opening 17 in the mirror M6. Hence, the imaging light 3 passes through the passage opening 17 in the mirror M6 just before and just after the reflection at the mirror M4. The passage opening 17 in the mirror M6 provides a pupil obscuration region 18 of the imaging optical unit 7 according to
(54) The mirror M4 satisfies the field mirror parameter relationship:
P(M4)<0.5.
(55) The following applies:
P(M)=D(SA)/(D(SA)+D(CR)).
(56) Here, D(SA) is the maximum diameter of a sub-aperture of an imaging beam, which emanates from an object field point, on a reflecting surface of the respective mirror M. D(CR) is a maximum spacing of chief rays which emanate from the object field 4, wherein the spacing D(CR) is measured in a reference plane of the projection optical unit 7 on the reflecting surface of the mirror M. This maximum distance need not lie in the plane of the drawing of
(57) The reflection relationships for selected object field points on the mirrors M4 and M6 of the projection optical unit 7 according to
(58)
(59)
(60) Since the mirror M4 is a near-field mirror, the sub-apertures 20.sub.x of respectively one of the reference object field points 19 overlap in a tightly delimited region, which approximately corresponds to an image of the respective reference object field point 19. The sub-apertures 20.sub.X of different reference object field points 19 do not overlap on the mirror M4.
(61) The outer edges of the sub-apertures 20.sub.X are separated on the comparatively pupil-near last mirror M6. The sub-apertures, which belong to a specific percentage of the numerical aperture of the projection optical unit 7, i.e., for example, the sub-apertures 20.sub.25, of the different reference object field points 19 overlap strongly there.
(62) The passage opening 17 has such extents in the x- and y-directions that all sub-apertures 20.sub.100 of all object field points of the used object field 4, i.e., in particular, of the reference object field points 19, can pass without losses through the mirror M6 for reflecting the imaging light 3 at the mirror M4. In
(63) In the projection optical unit 7 according to
(64) Since the mirror M6 is near the pupil, the pupil obscuration region 18, caused as a result of the obscuration by the passage opening 17, approximately has the shape of the passage opening 17 in a pupil plane of the projection optical unit 7. This is, once again, also indicated very schematically in
(65) The pupil obscuration region 18 is mirror symmetrical in relation to the yz-plane of the pupil 21, i.e. it is mirror symmetrical to a symmetry plane of the imaging optical unit 7, which symmetry plane, in this embodiment, coincides with the meridional plane of the imaging optical unit 7 according to
(66) A center Z of the pupil 21 lies outside of the pupil obscuration region 18. The pupil obscuration region 18 lies decentrally in the pupil 21. In particular, the chief ray 16 of the central field point passes through the center Z of the pupil 21.
(67) The dimensions A to D of the mirror M6 and of the passage opening 17 correspond to the dimensions A, B, C and D of the pupil 21 and of the pupil obscuration region 18. Here, A is a radius of the pupil 21. B is a y-offset of the pupil obscuration region 18 with respect to the center Z of the pupil 21. An extent of the pupil obscuration region 18 is 2C in the y-direction and 2D in the x-direction. The extent 2C can also be understood as a radial extent of the pupil obscuration region 18 along a gravity center axis y, on which the center Z of the pupil 21 and the gravity center SP of the pupil obscuration region 18 lie. The dimension 2D can be understood as a tangential pupil obscuration region extent in a tangential dimension x perpendicular to the gravity center axis y.
(68) A complete, i.e. usable in an unobscured fashion, circular pupil region around the center Z of the pupil 21 has a radius B-C, which is at least 10% of the pupil radius A.
(69) The projection optical unit 7 according to
(70) In the following text, a further embodiment of the projection optical unit 22 is explained on the basis of
(71) The optical design data of the projection optical unit 22 can be gathered from the following tables, which, in their design, correspond to the tables in respect of the projection optical unit 7 according to
(72) TABLE-US-00004 TABLE 1 for FIG. 4 Surface Thickness Operating mode Half diameter Image plane 651.673414 13.0 M6 581.633915 REFL 314.4 M5 1674.126362 REFL 70.9 M4 782.530098 REFL 241.0 M3 616.084305 REFL 124.9 M2 637.047257 REFL 97.6 M1 1259.319999 REFL 177.1 Object plane 0.000000 52.2
(73) TABLE-US-00005 TABLE 2 for FIG. 4 Coeff. M6 M5 M4 M3 M2 M1 RDY 695.461389 450.015516 1519.950809 2348.88962 1820.838079 1493.96274 KY 0.sup. 0.sup. 0 0 0.sup. 0.sup. RDX 730.418621 718.136699 1479.858765 3054.558447 6693.502278 1587.769621 KX 0.sup. 0.sup. 0 0 0.sup. 0.sup. X2 Y1 2.593432E08 1.008276E06 1.548556E08 4.495074E07 3.447547E07 4.728772E08 X0 Y3 1.816294E09 6.271797E07 1.605825E08 3.699090E07 7.367532E07 1.006855E08 X4 Y0 2.581285E11 2.088084E09 3.051999E13 1.974959E11 3.300184E10 3.316485E11 X2 Y2 3.739584E11 5.201332E09 4.932920E12 1.943139E10 4.007489E10 9.057381E11 X0 Y4 1.960091E11 2.927261E09 6.382094E12 3.413835E10 3.824618E10 4.825477E11 X4 Y1 3.946994E14 1.245128E11 8.869556E15 5.859032E14 2.835232E12 8.835702E14 X2 Y3 5.305196E14 2.996210E11 1.699064E14 2.778702E13 3.060645E12 1.653309E13 X0 Y5 1.033745E14 5.872764E12 5.576501E15 3.243764E14 2.022385E12 1.378486E15 X6 Y0 5.740145E17 1.776250E14 2.677881E18 1.664031E16 4.528791E18 8.226743E18 X4 Y2 1.315074E16 8.338090E14 3.142609E19 3.636635E16 1.014589E14 8.961030E17 X2 Y4 1.208373E16 1.615823E13 7.895712E18 2.946884E16 1.454096E14 4.458098E17 X0 Y6 5.239537E17 1.092589E13 1.209416E18 1.458919E15 6.187139E15 2.229742E17 X6 Y1 7.298464E20 1.211236E16 2.299786E20 1.479750E18 1.529157E17 9.138596E21 X4 Y3 1.686107E19 2.849842E16 8.405251E21 3.591992E18 5.266418E17 1.020499E19 X2 Y5 1.145584E19 3.389464E16 1.467503E20 5.688439E19 3.004811E17 3.191275E19 X0 Y7 3.578741E20 7.817373E16 2.703341E20 3.109706E18 4.993689E17 4.566063E19 X8 Y0 1.216545E22 1.254392E19 1.102430E22 5.265228E21 2.711739E20 3.611131E23 X6 Y2 4.039885E22 8.796088E19 2.365924E23 2.130773E20 4.745563E21 5.250403E22 X4 Y4 5.567174E22 1.745516E18 8.417054E23 3.925462E20 8.037418E22 1.475751E21 X2 Y6 3.573148E22 2.260217E18 7.241290E24 2.922481E20 5.586243E21 3.974092E21 X0 Y8 4.504401E23 9.625317E18 1.611640E22 8.946604E20 7.108347E19 2.529474E21 X8 Y1 6.991530E26 3.525878E21 7.154979E25 1.193443E22 1.219907E21 1.248910E24 X6 Y3 3.156832E25 1.192241E20 5.107575E25 6.025043E23 2.766813E21 1.568785E25 X4 Y5 5.024594E25 1.971608E20 1.147631E24 2.665479E22 1.160152E22 1.530696E24 X2 Y7 4.665603E25 4.593422E20 4.483211E25 2.001142E22 5.372439E21 3.151943E24 X0 Y9 9.623672E26 1.793203E20 2.150979E24 1.237155E21 2.122948E21 4.190563E25 X10Y0 1.090326E28 6.511812E24 3.985185E27 5.490790E25 3.492145E24 7.169228E28 X8 Y2 4.430812E28 6.532166E23 2.799477E27 1.584518E24 2.441906E23 1.094222E26 X6 Y4 1.039695E27 1.125062E22 5.483577E27 1.152915E24 3.026542E23 3.806355E27 X4 Y6 1.252913E27 2.754617E23 3.184822E27 2.118193E24 1.866549E23 2.650401E27 X2 Y8 1.006737E27 9.272916E22 1.393890E27 3.786350E24 6.525206E23 9.738379E26 X0 Y10 4.772904E28 1.736900E21 5.835930E27 3.083628E24 4.441742E23 6.751120E26 X10Y1 4.688451E31 4.414724E27 1.068678E29 5.395849E27 1.145695E26 1.389074E29 X8 Y3 1.723152E30 1.115632E25 5.240566E31 1.202610E26 7.367449E27 1.970209E29 X6 Y5 3.104945E30 9.246722E25 1.887331E29 5.739726E27 3.841853E26 8.525725E29 X4 Y7 3.348997E30 9.853986E25 3.099160E29 5.630609E26 1.328451E25 2.209172E29 X2 Y9 7.843296E31 3.250376E24 2.377965E29 4.388342E26 1.006728E25 3.004455E29 X0 Y11 2.913680E33 1.718841E24 4.341313E30 2.149758E26 1.149469E25 1.049831E28 X12Y0 1.106988E33 2.306411E28 5.000261E32 2.298423E29 1.497569E28 1.314752E32 X10Y2 5.075849E33 1.055697E27 6.567258E32 8.524359E29 5.013504E28 7.410884E32 X8 Y4 1.136769E32 2.669839E27 4.759082E32 1.083205E28 9.590962E28 3.194105E32 X6 Y6 1.515660E32 2.553922E26 1.151403E31 3.898206E29 2.389718E28 9.912400E31 X4 Y8 1.412396E32 5.392641E26 9.606589E32 2.552871E28 2.056472E28 4.875411E31 X2 Y10 5.093779E33 1.467350E26 4.861046E32 1.335646E28 2.310159E27 5.254120E31 X0 Y12 8.540529E35 1.148198E25 3.549233E33 8.236864E29 1.101174E27 9.384409E31
(74) TABLE-US-00006 TABLE 3 for FIG. 4 Decentra- Decentra- Decentra- Tilt Tilt Tilt Sur- tion tion tion TLA TLB TLC face DCX DCY DCZ [deg] [deg] [deg] M6 0 0.023609 0.006571 5.094249 0 0 M5 0 104.64638 0.013128 5.278718 0 0 M4 0 93.256202 0.03352 11.491578 0 0 M3 0 418.860993 0.029893 9.918672 0 0 M2 0 448.13847 0.385249 8.967549 0 0 M1 0 689.823399 0.013918 5.910404 0 0
(75) The projection optical unit 22 has an image-side numerical aperture of 0.45. The object field 4 has an x-extent of two-times 13 mm and a y-extent of 2 mm. The projection optical unit 22 is optimized for an operating wavelength of the illumination light 3 of 13.5 nm.
(76) In the projection optical unit 22, the mirror M4 is distanced far from the mirror M6. The distance between these two mirrors is approximately half the design length of the projection optical unit 22, i.e. half the distance between the object plane 5 and the image plane 9. In the projection optical unit 22, mirrors M3 and M6 on the one hand and mirrors M1 and M6 on the other hand are arranged back-to-back.
(77) An intermediate image ZB lies in the imaging beam path between the mirrors M4 and M5, just after the passage through the passage opening 17 in the mirror M6. A distance between the intermediate image ZB and the passage opening 17 is approximately 10% of a distance between the mirrors M4 and M5.
(78)
(79) The following applies to the size ratios of the dimensions A to D in the projection optical unit 22: B/A equals 0.28. C/A equals 0.09. D/A equals 0.20.
(80) In the following text, a further embodiment of a projection optical unit 23 is explained on the basis of
(81) The optical design data of the projection optical unit 23 can be gathered from the following tables, which, in their design, correspond to the tables in respect of the projection optical unit 22 according to
(82) TABLE-US-00007 TABLE 1 for FIG. 6 Surface Thickness Operating mode Half diameter Image plane 706.281537 13.0 M6 621.018258 REFL 338.1 M5 1713.726505 REFL 73.9 M4 776.763139 REFL 134.8 M3 827.203449 REFL 124.5 M2 1499.476236 REFL 70.3 M1 1850.012819 REFL 279.5 Object plane 0.000000 52.2
(83) TABLE-US-00008 TABLE 2 for FIG. 6 Coeff. M6 M5 M4 M3 M2 M1 RDY 747.12635 409.759541 2173.423913 3982.203835 726.983083 2009.73162 KY 0.sup. 0 0 0.sup. 0.sup. 0 RDX 801.662287 1100.021516 2128.414553 3252.890349 931.91793 2127.12565 KX 0.sup. 0 0 0.sup. 0.sup. 0 X2 Y1 2.454346E08 1.109492E06 1.357619E08 3.184366E08 1.796811E06 8.420255E09 X0 Y3 2.015085E09 8.488218E07 2.650922E08 6.898797E08 4.886282E07 3.320462E09 X4 Y0 3.021203E11 2.195513E09 8.241807E12 6.561124E13 1.713736E09 1.871677E12 X2 Y2 3.554874E11 8.712265E09 2.559437E11 2.674776E12 1.304012E09 3.054135E12 X0 Y4 1.280832E11 5.236056E09 2.476158E11 3.961508E12 2.385370E09 6.954573E13 X4 Y1 3.171192E14 1.020671E11 8.632228E15 6.304204E16 1.399176E11 1.325883E15 X2 Y3 1.862728E14 1.603489E11 2.318963E14 8.164395E15 1.483946E11 3.678063E16 X0 Y5 6.916264E15 6.607051E12 1.314948E14 1.961173E14 1.580676E11 3.331380E15 X6 Y0 5.415140E17 1.401335E14 3.394312E18 2.811769E18 1.172239E14 4.821276E19 X4 Y2 1.234771E16 7.266192E14 5.619772E19 5.153074E17 6.011094E14 3.107715E19 X2 Y4 1.096586E16 5.156501E14 1.430262E17 1.776227E17 1.068179E13 3.704452E18 X0 Y6 2.673520E17 1.688120E14 2.122419E17 1.354395E16 6.082008E14 6.105630E18 X6 Y1 5.243813E20 7.353344E17 5.018307E21 2.497298E20 2.936882E16 3.369984E22 X4 Y3 7.137648E20 7.906192E17 4.423251E20 5.462271E20 3.891629E16 9.757633E22 X2 Y5 1.163719E20 2.474240E16 9.250079E20 2.688400E19 9.228817E16 2.755628E21 X0 Y7 9.940213E21 1.486653E16 1.392298E18 2.263192E18 1.631708E16 4.127315E21 X8 Y0 9.533542E23 9.638021E20 2.030684E23 4.792429E23 3.144263E19 1.325834E24 X6 Y2 3.045862E22 5.265596E19 1.291363E22 1.526217E22 1.342884E18 4.673901E24 X4 Y4 4.348277E22 7.424507E19 4.263539E22 3.729897E22 4.362225E18 3.275754E24 X2 Y6 2.435751E22 3.422203E18 1.827204E21 8.541847E22 1.299477E17 1.643580E23 X0 Y8 7.043380E23 1.935580E17 1.442801E20 6.396588E21 1.053535E17 1.750477E22 X8 Y1 4.742528E26 1.177943E21 1.664648E25 7.092728E25 3.305303E21 1.313031E27 X6 Y3 1.369107E25 2.823968E21 2.101807E25 1.282716E24 2.667638E20 2.797377E27 X4 Y5 4.548720E26 1.316834E20 4.196162E24 4.240499E24 9.154864E20 1.724111E26 X2 Y7 8.814121E26 8.463671E20 3.405997E24 2.705899E23 1.184935E19 1.191188E25 X0 Y9 8.373042E26 4.085067E20 6.796008E23 1.345048E22 1.551435E19 1.476253E25 X10Y0 7.611153E29 1.979769E24 3.997219E28 1.126502E27 2.362931E23 1.533682E29 X8 Y2 4.212830E28 1.552556E23 1.362516E28 1.132624E27 1.450686E22 7.999105E29 X6 Y4 8.363990E28 3.475342E23 1.437267E26 1.585607E26 2.582289E22 7.672918E29 X4 Y6 8.149050E28 1.262575E22 1.063518E26 6.865757E26 3.074063E22 3.091263E29 X2 Y8 6.090593E28 4.012877E23 2.129133E25 1.299032E25 1.085587E21 1.961467E28 X0 Y10 1.521635E28 1.877412E21 8.336005E25 5.881751E25 1.104056E21 1.571944E27 X10Y1 2.531911E31 5.455006E27 8.656423E31 4.682402E30 4.849965E25 3.689890E33 X8 Y3 7.791539E31 1.193025E26 3.588515E30 2.460768E29 6.641787E25 1.083766E33 X6 Y5 8.809932E31 7.541422E26 2.514062E29 1.051132E28 1.869656E24 4.205232E32 X4 Y7 3.726916E31 1.100707E24 1.038336E28 3.592851E28 5.760368E24 2.312477E31 X2 Y9 2.040298E31 1.033304E23 1.027341E28 8.346401E28 8.590000E24 1.413437E30 X0 Y11 1.710826E31 4.554246E24 1.432802E27 2.768036E27 1.410204E23 9.566551E31 X12Y0 5.700041E34 2.625952E29 3.179812E33 1.153792E32 1.754485E27 6.061127E35 X10Y2 2.542158E33 3.128382E28 1.122020E32 3.986834E32 6.106965E27 4.321193E34 X8 Y4 6.046512E33 4.087792E28 5.358173E32 7.866692E32 1.101733E26 6.320508E34 X6 Y6 8.021967E33 1.243796E27 4.058429E31 1.830034E31 3.544504E26 1.244963E34 X4 Y8 5.760053E33 1.498638E26 1.518722E30 5.287072E30 3.635412E26 5.651084E34 X2 Y10 1.003353E33 7.425038E27 6.410781E30 6.104701E30 9.300116E26 1.252693E33 X0 Y12 4.349930E34 2.325684E26 1.822417E29 1.696503E29 4.027101E26 6.415800E34
(84) TABLE-US-00009 TABLE 3 for FIG. 6 Decentra- Decentra- Decentra- Tilt Tilt Tilt Sur- tion tion tion TLA TLB TLC face DCX DCY DCZ [deg] [deg] [deg] M6 0 0.189603 0 5.726793 0 0 M5 0 125.576102 0 5.889221 0 0 M4 0 114.379416 0 7.853088 0 0 M3 0 327.409628 0 1.142571 0 0 M2 0 514.301212 0 2.284343 0 0 M1 0 762.908993 0 0.133649 0 0
(85) The projection optical unit 23 has an image-side numerical aperture of 0.45. The object field 4 has an x-extent of two-times 13 mm and a y-extent of 2 mm. The projection optical unit 23 is optimized for an operating wavelength of the illumination light 3 of 13.5 nm.
(86) In terms of its design, the projection optical unit 23 is similar to the projection optical unit 22 according to
(87)
(88) In respect of the dimensional ratios of the dimensions A to D, the following applies in the projection optical unit 23: B/A equals 0.34. C/D equals 0.045. D/A equals 0.15.
(89) The dimensional ratios of the dimensions A to D specified above for the projection optical units 7, 22 and 23 correspondingly apply also to the dimensional ratios A to D of the pupil obscuration region 18.
(90)
(91)
(92)
(93) The actual physical obscuration stop can be deformed with respect to the entry pupil 21. Such a physical obscuration stop can, in the projection optical unit 7 according to
(94) In
(95) A zero order of diffraction 28 of the illumination light 3, in its position corresponding to the illumination light source 25, passes through the pupil 21 as imaging light. As a result of the diffraction on the lines 27, a first order of diffraction 29 passes through the pupil 21 at a point which coincidentally corresponds to the point of the second illumination light source 26. Since the two orders of diffraction 28, 29 do not overlap with the pupil obscuration region 18, the pupil obscuration as a result of the passage opening 17 in the mirror M6 plays no role for the imaging light 3 which passes through the projection optical unit 7 in the case of illumination according to
(96) In the following text, the illumination and imaging relationships in the projection exposure apparatus 1 when illuminating a further reticle 10 with a less tightly packed y-line structure are explained on the basis of
(97) Since the diameter of the first order of diffraction 29 in the imaging light beam path according to
(98)
(99)
(100)
(101)
(102) The overlap geometries of the pupil obscuration region 18 with orders of diffraction 36 or 38 when imaging an x-line structure with a y-dipole can be avoided by virtue of the fact that the reticle 10 according to
(103)
(104) An angle of incidence of the chief ray 16 on the mirror M6 is denoted by a in
(105) When passing through the passage opening 17, the chief ray 16 extends to the mirror M5 along a passage chief ray section 16D. Between the last mirror M6 and the image field 8, i.e. the substrate 12, the chief ray 16 extends along an image field chief ray section 16B. The two chief ray sections 16D and 16B extend in a common plane, namely in the yz-meridional plane of the projection optical unit 7, 22, 23 and include a chief ray angle between one another, which is denoted by in
(106) The following applies: >.
(107)
(108) The x-dipole setting with the secondary illumination light sources 25, 26 and the orders of diffraction 28, 29 and 31 correspond to that which was already explained above with reference to
(109) During imaging which uses the illumination pupil 24 according to
(110) The overall pupil obscuration region 39 according to
(111) In place of the above-described pupil obscuration portions 39a, 39b, use can also be made of an elliptical, rectangular or trapezoidal pupil obscuration region, which can be arranged centered with respect to the center Z of the pupil 21, or else decentered with respect thereto. To the extent that such a pupil obscuration region has an edge with a number of corners, it can have rounded-off corners.
(112) In order to produce a microstructured or nanostructured component, the projection exposure apparatus 1 is used as follows: first of all, the reflection mask 10 or the reticle and the substrate or the wafer 11 are provided. Subsequently, a structure on the reticle 10 is projected onto a light-sensitive layer of the wafer 11 with the aid of the projection exposure apparatus 1. By developing the light-sensitive layer, a microstructure or nanostructure is then produced on the wafer 11 and hence the microstructured component is produced.
(113) Prior to the projection exposure, structures on the reticle 10 can be checked in terms of the structure in order, optionally, to bring about an illumination and imaging geometry in which orders of diffraction of the illumination light do not overlap, or do not overlap too strongly, with the pupil obscuration region 18 in order to avoid an adverse effect on the imaging power of the projection exposure apparatus 1.