REFLOW SOLDERING OVEN WITH AT LEAST ONE GAS PURIFICATION SYSTEM COMPRISING A CATALYST UNIT

Abstract

The present application relates to a reflow soldering oven (1) for soldering an electronic circuit board (300), the oven (1) comprising a gas purification system (11, 21) for purifying gas that contains flux components vaporized from the electronic circuit board (300). The gas purification system further comprises at least one gas purification unit (11, 21) comprising a catalyst unit comprising a catalyst material. The invention further relates to a corresponding reflow soldering method.

Claims

1. Reflow soldering oven (1) for soldering an electronic circuit board (300), the oven (1) comprising a gas purification system for purifying gas that contains flux components vaporized from the electronic circuit board (300), characterized in that, the gas purification system comprises at least one gas purification unit (11, 21, 21.1, 21.2, 31) comprising a catalyst unit comprising a catalyst material.

2. Oven (1) according to claim 1, wherein the oven comprises a control unit controlling a temperature of gas impinging on the catalyst material of the at least one gas purification unit (11, 21, 21.1, 21.2, 31) within the range of 180-215 C.

3. Oven (1) according to claim 1, wherein the at least one gas purification unit (11, 21, 21.1, 21.2, 31) is dedicated to a cool zone of the reflow soldering oven (1).

4. Oven (1) according to claim 1, wherein the oven (1) comprises a cleaning exhaust (16, 26) through which gas to be cleaned by the at least one gas purification unit (11, 21, 21.1, 21.2, 31) can be exhausted.

5. Oven (1) according to claim 4, wherein the oven (1) comprises a blower box chamber (12) having a wall (15) permeably to air facing a travel path of the electronic circuit board (300), a return chamber (13), and a fan (14), which is configured to suck gas from the return chamber (13), blow it into the blower box chamber (12) and then through wall (15) onto the electronic circuit board (300), wherein the blower box (12) comprises the cleaning exhaust (16) to which a pipe (16.1) is connected which pipe (16.1) is connected to an inlet of the gas purification unit (11).

6. Oven (1) according to claim 5, wherein the return chamber (13) comprises a cleaning inlet (17) to which a pipe (17.1) is connected which pipe (17.1) is connected to an outlet of the gas purification unit (11).

7. Oven (1) according to claim 4, wherein the cleaning exhaust (16, 26) extends across a travel path of the electronic circuit board (300).

8. Oven (1) according to one the claims to 7 claim 4, wherein the cleaning exhaust (26), especially such cleaning exhaust (26) extending across a travel path of the electronic circuit board (300), is arranged between two zones (10, 20, 20.1, 20.2, 20.3, 30, 30.1, 30.2, 40) of the reflow soldering oven (1).

9. Oven (1) according to claim 1, wherein the gas purification system is connected to the oven (1) using a gas duct system, wherein the gas duct system comprises a Venturi pump having an injection connector (51) for external gas feeding such that the external gas accelerates a gas flow inside the gas duct system.

10. Oven (1) according to claim 9, wherein the gas duct system of the oven (1) comprises a duct connecting an outlet of the at least one gas purification unit (11, 21, 21.1, 21.2, 31) to a gas curtain at an entrance or an exit of the oven (1).

11. Oven (1) according to claim 10, wherein the Venturi pump is arranged in a part of the duct system connecting said at least one gas purification unit (11, 21, 21.1, 21.2, 31), the outlet of which is connected to the gas curtain at the entrance or exit of the oven (1), to the oven (1).

12. Oven (1) according to claim 1, wherein the gas purification system comprises at least a further gas purification unit (11, 21, 21.1, 21.1, 31) such that it comprises at least two gas purification units (11, 21, 21.1, 21.2, 31), wherein the at least two gas purification units (11, 21, 21.1, 21.2, 31) are dedicated to different zones (10, 20, 20.1, 20.2, 20.3, 30, 30.1, 30.2, 40) of the reflow soldering oven (1).

13. Oven (1) according to claim 12, wherein the oven (1) comprises two ducts, a first duct connecting an outlet of at least one of the at least two gas purification units (11, 21, 21.1, 21.2, 31) to a gas curtain at an entrance of the oven (1), a second duct connecting an outlet of another of the at least two gas purification units (11, 21, 21.1, 21.2, 31) to a gas curtain at an exit of the oven (1).

14. Oven (1) according to claim 13, wherein the at least one gas purification unit (11, 21, 21.1, 21.2, 31) or several or all of the existing gas purification units (11, 21, 21.1, 21.2, 31) and are each housed in a housing having an extension e.sub.x in the horizontal direction parallel to the travel direction of the electronic circuit board (300) and an extension e.sub.z in the vertical direction perpendicular to the travel direction of the travel direction of the electronic circuit board (300), wherein e.sub.x>e.sub.z.

15. Method for reflow soldering an electronic circuit board (300) by a reflow soldering oven (1), wherein gas that contains flux components vaporized from the electronic circuit board (300) is purified by a gas purification system, characterized in that, at least one gas purification unit (11, 21, 21.1, 21.2, 31) comprising a catalyst unit comprising a catalyst material is used to purify the gas.

Description

[0083] Embodiments of the present invention will now be describedby way of example onlywith reference to the accompanying drawings:

[0084] FIG. 1, FIG. 2, FIG. 3, FIG. 5a, 5b, FIG. 6 and FIG. 7, are functional outlines of reflow soldering ovens according to the invention, wherein FIG. 4 roughly shows the amount of vapor along travel direction of the electronic circuit board within the oven during operation of the soldering oven. Preferably, the oven shown in the Figures also comprises similar arrangement of components on the bottom side of the electronic circuit board.

[0085] FIG. 1 shows a reflow soldering oven 1 for soldering an electronic circuit board 300. The board 300 enters from the left and exits on the right. The board 300 is shown at a later stage as circuit board 300 inside the oven 1. The oven 1 comprises a gas purification system for purifying gas that contains flux components vaporized from the electronic circuit board 300. The gas purification system comprises at least one gas purification unit 11 comprising a catalyst comprising a catalyst material. Preferably (hence dotted draw style), it comprises at least a further gas purification unit 21 wherein the two gas purification units 11, 21 are dedicated to different zones 10, 20 of the reflow soldering oven 1. Here, gas purification unit 11 is dedicated to zone 10 and gas purification unit 21 to zone 20.

[0086] During operation of the oven 1 the electronic circuit board 300 is soldered and gas that contains flux components vaporized from the electronic circuit board 300 is purified by the gas purification system. The two gas purification units 11, 21 are used to purify gas originating from the different zones 10, 20.

[0087] Hereby, the gas can be cleaned more efficiently as the different gas purification units 11, 21 can be adapted to the amount of vapor in the zones 10 and 20.

[0088] Furthermore, this exemplary embodiment shows the arrangement of the different zones 10, 20, in series to each other along a travel direction of the electronic circuit board 300.

[0089] FIG. 2 shows a similar reflow soldering oven 1 as in FIG. 1., however, here the gas purification unit 11 is dedicated to the group of zones 10 and 20 and gas purification unit 21 is only dedicated to zone 20. Hereby, gas purification unit 11 has a general purifying function whereas gas purification unit 21 has a pre-purifying or pre-filter function for gas/air coming from zone 20. This is useful for example in the case that zone 20 has a higher vaporization emergence than zone 10.

[0090] FIG. 3 shows a similar reflow soldering oven 1 as in FIG. 1., however, the oven 1 comprises different zones 10, 20, 30, and 40 and a gas purification unit 31 is dedicated to zone 30 and gas purification unit 21 to zone 20. Not all of the zones have a gas purification unit dedicated to it. Here, zone 20 represents a soak zone and zone 30 the reflow zone. In these zones 20, 30 most of the vapor is produced during operation of the oven 1, as can be seen in FIG. 4. By this setup, gas purification unit 21 can be adapted to the lower amount of vapor in zone 20 and gas purification unit 31 to the higher amount of vapor in zone 30, allowing for very efficient cleaning.

[0091] FIGS. 5a and 5b show ovens 1 similar to FIG. 3, however with a finer graduation of zones. The soak area (in FIG. 3 zone 20) is built of zones 20.1, 20.2 and 20.3, a gas purification unit 21.1 is dedicated to zone 20.1 and gas purification unit 21.2 is dedicated to zone 20.2. This allows for an even more specific cleaning of vapor where it is needed. FIG. 5b shows an oven 1 with the reflow area (in FIG. 5a zone 30) being built of zones 30.1 and 30.2 and a gas purification unit 31 is dedicated to zones 30.1 and 30.2. This shows how flexible the inventive principle can be applied to achieve a locally adapted gas purification arrangement.

[0092] FIG. 6 is a cross-sectional view through a zone 10 of a further embodiment of the oven 1 based on at least FIG. 1. The oven 1 comprises a cleaning exhaust 16 through which gas to be cleaned by the gas purification unit 11 can be exhausted out of the oven. The oven 1 comprises

[0093] a blower box chamber 12 having a a perforated wall 15 facing a travel path of the electronic circuit board 300 and separating/delimiting the blower box chamber 12 from the travel path,

[0094] adjacent, and surrounding at two three sides a return chamber 13,

[0095] and a fan 14, which is configured to suck gas from the return chamber 13, blow it into the blower box chamber 12 and then through the perforated wall onto the electronic circuit board 300, wherein the blower box 12 comprises the cleaning exhaust 16 to which a pipe 16.1 is connected which pipe 16.1 is connected an inlet of the gas purification unit 11. The fan is arranged directly next to an orifice connecting blower box chamber and return chamber. The travel path of gas at the position of the electronic circuit board through the return chamber to the fan is longer than the travel path from the fan through the blower box to the electronic circuit board. The return chamber has two vertical outer walls. Preferably multiple zones of the oven each comprise such arrangement of blower box chamber and return chamber. The return chamber 13 comprises a cleaning inlet 17 to which a pipe 17.1 is connected which pipe 17.1 is connected to an outlet of the gas purification unit 11.

[0096] FIG. 7 is a side view on a further embodiment of the oven 1 based on at least FIG. 1. The oven 1 comprises a cleaning exhaust 26 (inside the oven 1 hence dashed drawing style) through which gas to be cleaned by the gas purification unit 21 can be exhausted out of the oven. The cleaning exhaust 26 extends across a travel path of the electronic circuit board 300. The cleaning exhaust 26 is arranged between two zones 10, 20 of the reflow soldering oven 1. Zone 10 is a Peak zone and the other zone 20 is subsequent in travel direction of the electronic circuit board 300 and is a Cool zone 9. The gas purification system is connected to the oven 1 using a gas duct system (pipe 26.1 being part of that duct system), wherein the gas duct system comprises a Venturi pump having an injection connector 51 for external gas feeding such that the external gas accelerates a gas flow inside the gas duct system.

[0097] In FIG. 6 and FIG. 7, the gas purification unit 11 (and in FIG. 7 also unit 21) is housed in a housing having an extension e.sub.x in the horizontal direction parallel to the travel direction of the electronic circuit board 300 and an extension e.sub.z in the vertical direction perpendicular to the travel direction of the travel direction of the electronic circuit board (300), wherein e.sub.x>e.sub.z. The housing is a horizontally extending cylinder and the cylinder axis substantially parallel to the travel direction of the electronic circuit board 300.

[0098] By this invention, a new reflow oven and new method for reflow soldering is introduced. This reflow oven preferably features different gas purification units that are arranged such that they clean gas from inside the oven that originates from distinct areas inside the oven. Thereby, the locally different vaporization can be compensated and with less energy or costs the same or even better purification of gas is achieved.

REFERENCE SIGNS

[0099] 1 reflow soldering oven [0100] 10 zone [0101] 11 gas purification unit [0102] 12 blower box chamber [0103] 13 return chamber [0104] 14 fan [0105] 15 perforated wall [0106] 16 cleaning exhaust [0107] 16.1 pipe [0108] 17 cleaning inlet [0109] 17.1 pipe [0110] 20 zone [0111] 20.1 zone [0112] 20.2 zone [0113] 20.3 zone [0114] 21 gas purification unit [0115] 21.1 gas purification unit [0116] 21.2 gas purification unit [0117] 26 cleaning exhaust [0118] 26.1 pipe [0119] 30 zone [0120] 30.1 zone [0121] 30.2 zone [0122] 31 gas purifcation unit [0123] 40 zone [0124] 51 connector [0125] 300 electronic circuit board