THREADED CAP AND NECK SET FOR EVIDENCING TAMPERING WITH CONTAINERS
20180334294 · 2018-11-22
Inventors
Cpc classification
B65D41/3419
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure provides a threaded cap (11) and neck (12) set for evidencing tampering with container (13), comprising a neck (12) of a container (13) having a cylindrical shape and an aperture at its top end, the neck (12) having threads on its outer surface and a sealing collar (14), the sealing collar (14) comprising a plurality of teeth (15) and a cap (1) having a cylindrical shape and having threads on its inner surface, the cap (11) including a tamper-evident ring (16) attached to the lower rim (17) of the cap (11), said tamper-evident ring (16) having a diameter longer than the diameter of the cap (11). The tamper-evident ring (16) comprises multiple reversible grippers (18) projecting longitudinally from the lower rim (17) of the tamper-evident ring (16), wherein the reversible grippers (18) are coupled to the lower rim (17) of the tamper-evident ring (16) by a hingeable membrane.
Claims
1. A threaded cap and neck set for evidencing tampering with containers (13), comprising: a neck of a container having a cylindrical shape and an aperture, said neck having threads on its outer surface and a sealing collar, wherein said sealing collar comprises a plurality of teeth; and a cap with a thread portion having a cylindrical shape and having threads on its inner surface, said cap including a tamper-evident ring coupled to a lower rim of said cap, wherein said tamper-evident ring has a diameter greater than a diameter of said cap; wherein said tamper-evident ring comprises a plurality of reversible grippers projecting longitudinally from said tamper-evident ring, wherein said reversible grippers are coupled to said lower rim of said tamper-evident ring by means of a hingeable membrane; wherein at least one of said reversible grippers comprises a hingeable locking mechanism relative to said gripper, wherein: the hingeable locking mechanism consists of a flap attached to said reversible claw of said cap by a flexible membrane; and wherein said flap has a shape which, by rotational movement in the closing direction of said cap on a bottle, said flap hinges with respect to said flexible membrane to a releasing position allowing the passage thereof on said teeth of said bottle neck; and, by rotational movement in the opening direction of said cap on the bottle, said flap hinges with respect to said flexible membrane to a locking position which does not allow the passage thereof on said teeth of said bottle neck.
2. The threaded cap and neck set, according to claim 1, wherein each one of said reversible grippers consists of a set of a fin and a jaw, wherein said fin is coupled to said hingeable membrane of said tamper-evident ring, and said jaw protrudes from said fin downwards.
3. The threaded cap and neck set, according to claim 2, wherein said fins have a triangular shape with rounded base, and said jaws have a parallelepiped shape with an inclined lower surface, wherein said coupling of said fin with said jaw defines a substantially T-shaped gripper.
4. The threaded cap and neck set, according to claim 2, wherein said flap coupled to said jaw of said cap has a diamond-shaped cross-section.
5. The threaded cap and neck set, according to claim 2, wherein said jaw further comprises an extended portion at its lateral end, and wherein said locking mechanism consists of a flap coupled to said extended portion of said jaw by means of a flexible membrane.
6. The threaded cap and neck set, according to claim 1, wherein the inner surface of said tamper-evident ring comprises notches adapted to accommodate said reversible grippers in their reversed position.
7. The threaded cap and neck set, according to claim 1, wherein said tamper-evident ring is coupled to the lower rim of said cap through a fragile connection, wherein when the rotational movement in the aperture direction of said cap exceeds a force threshold, said tamper-evident ring breaks and is disengaged from said cap.
8. The threaded cap and neck set, according to claim 1, wherein said tamper-evident ring remains in the locking position even after being torn off and disengaged from said cap.
9. The threaded cap and neck set, according to claim 1, wherein said neck further comprises an annular seal in the bottom part of said sealing collar.
10. The threaded cap and neck set, according to claim 1, wherein said reversible grippers comprise a depression at its end opposite said cap, wherein, when said reversible grippers are reversed into said cap, said depressions form an outer rim on said cap.
11. The threaded cap and neck set, according to claim 1, wherein said sealing collar of said neck comprises 18 teeth and said tamper-evident ring comprises 18 reversible grippers.
12. The threaded cap and neck set, according to claim 1, wherein said sealing collar of said neck comprises 18 teeth and said tamper evidence ring comprises 36 reversible grippers.
Description
DESCRIPTION OF THE FIGURES
[0036] The detailed description shown below refers to the attached figures, wherein:
[0037]
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[0039]
[0040]
[0041]
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[0044]
[0045]
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[0049]
DETAILED DESCRIPTION
[0050] The following description will begin from a preferred embodiment of the disclosure, applied to a cap and neck set for containers, in particular for plastic bottles. However, as will be apparent to any person skilled in the art, the disclosure is not limited to this particular embodiment and can be used in a wide variety of threaded containers to ensure the untamperability of the container contents.
[0051] According to the present disclosure, there is disclosed a threaded cap and neck set for evidence tampering of containers. Said set comprises a container neck having a cylindrical shape and an aperture at its upper end, the neck having threads on its outer surface and a sealing collar, wherein the sealing collar comprises a plurality of teeth. The set further comprises a cap having a cylindrical shape and having threads on its inner surface, said cap including a tamper-evident ring coupled to the lower rim of the cap, wherein said tamper-evident ring has a diameter greater than the cap diameter.
[0052]
[0053] The closure of the cap 11 on the neck 12 of the container 13 is completed upon reaching a sealing point, which is the minimum threading point of the cap 11 on the neck 12 of the container 13 necessary to prevent exchange or leakage of fluids from the interior of the container 13. To provide additional safety, an additional rotation angle is usually added to the sealing point which, together with an additional axial displacement, reaches a saturation point, where it is no longer possible to move the cap 11 in the closing direction without causing deformities. The additional angle of rotation refers to that final tightening that promotes greater torque than the one necessary to reach the sealing point, thus ensuring a safety margin.
[0054] As the cap 11 is turned in the direction of the aperture, it starts from the saturation point and there is initially a strong voltage which decreases until, approximately in the following 20 gradually, the transit of liquids and gases begins. The moment at which the exchange of liquids and gases begins is defined as the opening point, which is approximately the initial of these 20.
[0055] According to
[0056] In case of using the tamper-evident ring 16 sensitive to the axial movement, in order to insert the breaking point before the opening point it is necessary to create means with accuracy equal to or greater than the order of magnitude of the rupture point and aperture point to perceive them and put them in the desired order. Thus, applications with tamper-evidence ring 16 sensitive to the axial movement of the cap 11 tend not to have the precision required to ensure that there is no exchange of fluids between the container 13 and the external means before ring rupture.
[0057]
[0058] Thus, it is concluded that configuring the tamper-evident ring 16 to be responsive to the rotational movement of the cap 11 imparts an accuracy 50 times greater than the standard use sensitive to axial movement. Thus, at least some embodiments of the present disclosure utilize tamper-evident ring 16 responsive to the rotational movement of the cap 11 relative to the bottle neck 12.
[0059] However, as discussed above, even using the configuration of the cap 11 with tamper-evident ring 16 sensitive to the rotational movement of the cap 11, it is possible that the contents of the container 13 are accessed without leaving any evidence of tampering.
[0060] In view of this, the present disclosure proposes that the sealing mechanism of tamper-evident ring 16 and its rupture point be inaccessible by the user in order to provide security against attempted fraud.
[0061]
[0062] The tamper-evident ring 16 comprises a plurality of reversible grippers 18 projecting longitudinally from the tamper-evident ring 16, wherein the reversible grippers 18 are coupled to the tamper-evident ring by means of a hingeable membrane 10. Thus, by applying a force on the outside of the reversible grippers 18, the grippers will be reversed into the tamper-evident ring 16. This reversal of the grippers is accomplished by a tool capable of applying a force on the upper part of the grippers.
[0063] According to the preferred embodiment, each of the reversible grippers 18 consists of a set of a fin 19 and a jaw 20, which are single-piece molded, wherein the fin 19 is coupled to the hingeable membrane 10 of the tamper-evident ring 16, and the jaw 20 protrudes from the fin 19 downwards.
[0064]
[0065] The inner surface of tamper-evident ring 16 comprises notches 26 of correspondingly shaped shape to accommodate the reversible grippers 18 in their reversed position, which in the rotational movements imparts additional resistance to the membrane versus gripper attachment and, as a consequence, to the system. Additionally, the lower rim of tamper-evident ring 16 is inclined to better accommodate the fins 19 when the gripper 18 is in the reverse position.
[0066] From
[0067] Said membrane 10 has a broad, flat cross-section which guides and constrains the joint at the transversely-grooved point to a path perpendicular to the groove. The trajectory of the gripper 18 is in a plane containing the axis of the cap 11. Tangent to the body of the cap 11, coincident/congruent with the transverse groove, the gripper attachment membrane to the body of the cap 11, construction which constrains the rotation path of the gripper to the plane perpendicular to the tangent and directs it precisely to the seat.
[0068] It is important to note that a number of other fin and jaw configurations may be combined to form the reversible grippers 18 required by the present disclosure, in which it would be obvious to one skilled in the art to substantially modify the shape of the fins and jaws to fit a practical need of use and/or production.
[0069] Optionally, the fins have a parallelepiped shape with a rounded upper surface, while the fingers have a parallelepiped shape, with or without an inclined lower surface. Optionally, the jaws are triangular in shape.
[0070] Optionally, the reversible gripper 18 consists of a triangular jaw, which is directly connected to the rim of the tamper-evident ring 16 through the hingeable membrane 10.
[0071] The threaded cap 11 of the present disclosure may still be advantageous since it is adapted for large-scale manufacturing.
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[0075]
[0076] During the armed position, the cap 11 is ready to be engaged in the neck 12 of the container 13, in which the axial movement of the cap 11 towards the container 13 causes the upper ring of the neck 12, that is, the mouthpiece of the container 13, to contact the grippers 18 in the armed position and to push them further into the interior of the cap 11. From a certain point, the axial displacement of the cap 11 against the neck 12 should be accomplished by the rotational movement of the cap 11 in the neck 12 of the container 13, since there will occur the contact of the turns of the neck 12 and the cap 11 of the container 13. Upon completion of rotational movement of the cap 11 in the bottle neck 12, the grippers will be completely reversed into the tamper-evident ring 16.
[0077]
[0078] Optionally, neck 12 of the container 13 comprises an annular seal 27 at the bottom of its locking ring. The diameter of the annular seal 27 is long enough to accommodate the rim formed by the tamper-evident ring 16 in its locked position, so that the contact of the rim of the tamper-evident ring 16 with the annular seal 27 of the neck of the container 12 prevents visualization and, much less, access to the inside of the tamper-evident ring 16.
[0079] Since cap 11 is coupled to the neck 12 of the container 13, a locking position is configured, in which there should be a mechanism for locking the cap 11 on the container neck 12, which should be able to prevent the reverse process to the process described above from being performed, that is, detachment of cap 11 from the neck 12 of the container. Cap 11 may only be disengaged by rupturing the tamper-evident ring 16. Still, the mechanism will continue to lock the tamper-evident ring 16 on the container neck 12, not preventing the opening and closing of the cap 11, but its presence will indicate that the container 13 has been opened and will prevent any type of fraud.
[0080] In the case of the use of ramp teeth 15 as in the state of the art, even if it is reversed into the tamper-evident ring 16, a person skilled in the cap 11 could fraudulently tamper with said tamper-evident ring 16.
[0081] Between said tamper-evident ring 16 and the neck 12 of the container 13 there is a necessary clearance capable of bringing the respective protusions (teeth, ramps) in the rotational closing movement. When a tension is applied in the rotational direction of the aperture, until the teeth 15 are at their smallest distance, the clearance, distributed along the ring, will also be along any groups of three teeth 15 of the tamper-evident ring 16. In this way, the fraudster could press the anterior and posterior half-circles to deform them, in which the decrease of the clearance in the positions anterior and posterior to said tooth would cause an increase in the clearance of the tooth, creating a belly, which would allow the ring tooth to extend beyond the corresponding tooth of the neck 12.
[0082] If this procedure were repeated several times, it would be possible to pass all the teeth 15 or ramps of the tamper-evident ring 16 by the teeth 15 of the neck 12 of the container 13, removing the cap 11 without rupturing the ring 16.
[0083]
[0084] Thus, the present invention proposes an innovative locking mechanism 22 capable of solving the shortcomings of known solutions. The mechanism 22 for locking the tamper-evident ring 16 proposed by the present disclosure can be seen in
[0085]
[0086] Optionally, in order to provide a better accommodation of the reversible gripper in tamper-evident ring 16, the jaw 20 further comprises an extended portion 25 at its lateral end, and wherein the locking mechanism 22 consists of a fin coupled to the extended portion 25 of the jaw 20 by means of a flexible membrane 24.
[0087] The locking mechanism is used to prevent the cap 11 from being unscrewed from the container 13 without rupturing the tamper-evident ring 16. Coupling by means of a flexible membrane 24 allows the locking mechanism 22 to be able to pivot with respect to the jaw 20, having as its pivoting ends a releasing position and a locking position.
[0088]
[0089] As shown, as the cap 11 undergoes rotational movement toward the closure of the cap 11 in the container, the contact of the locking mechanism 22 with the neck 12 of the container 13 causes the locking mechanism 22 to pivot to a releasing position, which allows the passage thereof on the teeth 15 of the neck 12 of the container 13. On the other hand, when the cap 11 undergoes rotational movement in the opening direction of the cap 11 in the container 13, the contact of the locking mechanism 22 with the neck 12 of the container 13 causes the locking mechanism 22 to pivot to a locking position, which does not allow the passage thereof on the ratchet teeth 15 of the neck 12 of the container 13.
[0090] It may be important to note that a number of other locking mechanism configurations may be used to exert the unidirectional locking required by the present disclosure, wherein it would be obvious to one skilled in the art to substantially modify the shape of the fins to fit a practical production need.
[0091] Optionally, the locking mechanism 22 consists of a flap coupled to the jaw 20 of the cap 11 by means of a flexible membrane 24, wherein the length of the fin is slightly shorter than the length of the jaw 20 and has a triangular-shaped cross-section.
[0092] While in the embodiment shown in
[0093] Additionally, the number of teeth 15 in the sealing collar 14 of the neck 12 can be varied to decrease the movement tolerance prior to rupture of the tamper-evident ring 16. The number of teeth 15 of the sealing collar 14 of the container 13 will define the tolerance angle between the saturation point and the rupture point of the tamper-evident ring 16.
[0094] According to the preferred embodiment of the present disclosure, tamper-evident ring 16 has eighteen reversible grippers 18 with locking mechanisms 22 and the collar 14 of the neck 12 has eighteen teeth 15. As already described, when the cap 11 is turned in the direction of the aperture, it starts from the saturation point and there is initially a strong tension which decreases until, approximately in the following 20 gradually, the transit of liquids and gases begins. The aperture point is approximately the initial of these 20. The 20 tolerance is defined precisely by the number of teeth 15 of the sealing collar 14 of the neck 12 of the container 13.
[0095]
[0096] It may be important to note that any number of locking mechanisms 22 and teeth 15 on the collar 14 may be used to exert the unidirectional locking required by the present disclosure, and it would be obvious to one skilled in the art to substantially modify the number of teeth 15 to obtain a desired tolerance.
[0097] If a lower tolerance is desired, it may be used a number of teeth 15 on the collar 14 and the number of locking mechanisms 22 having submultiples that are prime to each other. For instance, for a number of teeth 15 of the sealing collar 14 equal to ninety-nine and a number of locking mechanisms 22 equal to 18, as these numbers are prime to each other, 3.sup.2 is the common maximum divisor of 18 and 99, which means that a locking mechanism 22 and a tooth 15 of the sealing collar 14 of the neck 12 will always coincide at 9 points. However, 18 is not divisible by 11, so the tolerance will be defined by 360 divided by 1118, as well as by:
or even
[0098] As can be seen, the tolerance found in the above example is micrometric and there is no practical need for such a low value. The purpose of the example is to show that there are features for obtaining the most diverse tolerance values and hence accuracy by varying the number of locking mechanisms 22 and teeth 15 of the sealing collar 14 of the collar 12.
[0099] Thus, the present disclosure solves the technical problem of fraud of the tamper-evident mechanism of a set of cap 11 and neck 12 of a container 13. The proposed disclosure provides a set of threaded cap 11 and neck 12 having a security mechanism in the form of a tamper-evident ring 16, which will be ruptured to indicate tampering before any fluid exchange is possible between the container 13 and the external environment.
[0100] The use of locking means which modify its configuration according to the direction of the rotational movement allows the configuration of the present disclosure to reach a level of inviolability not yet achieved by the state of the art.
[0101] Initially, a study on tamper-evident ring 16 was presented, in which it was shown that the ring should have a tear-off mechanism sensitive to axial or rotational movement of the cap 11 relative to the neck 12 of the container 13. It has been shown that the tear-off mechanism sensitive to rotational movement allows greater precision in the definition of the sealing, rupture and saturation points, ensuring greater safety that during the opening of the cap 11, there is no exchange of fluids from the interior of the container 13 before rupture of the tamper-evident ring 16.
[0102] Next, it has been demonstrated that the tamper-evident ring configuration 16 is sensitive to tampering by a malicious user, who may apply stresses to deform the ring so as to create a gap between the ring threads and closure turns 11, until it is possible to move the cap 11 axially upwards, it being possible to remove the cap 11 without tearing off the tamper-evident ring 16.
[0103] As a solution, the use of reversible grippers 18 has been described for the inside of the cap 11, when it is sealed in the neck 12 of the container 13. This configuration allows the tear-off mechanism of the tamper-evident ring 16 to be inaccessible and hidden from the user after it is sealed to the neck 12 of the container 13. This configuration prevents the disclosure and access to the tear-off mechanism of the tamper-evident ring 16, hindering any attempts to circumvent said ring.
[0104] Finally, it has been described that even though a tear-off mechanism is sensitive to rotational movement, and even if it is reversed into the tamper-evident ring 16, a person could defraud said mechanism by applying forces to cause precise deformations at points of the tamper-evident ring 16.
[0105] To overcome this problem, the present disclosure features a tamper-evident ring 16 with hinged locking mechanism 22, which assumes different configurations in the opening and closing movements of the cap 11 in the neck 12 of the container 13. During the closure movement of the cap 11, the locking mechanism is configured to provide a clearance capable of allowing the passage of the mechanism over the teeth 15 of the neck 12 of the container 13. However, during the opening movement of the cap 11, the locking mechanism 22 is configured so that there is no clearance between it and the tooth 15 of the neck 12, so that there is no possibility of passing the locking mechanism 22 by the teeth 15 the neck 12 of the container 13, even by applying small deformations on the cap 11.
[0106] Moreover, the present disclosure may be advantageous in that its shape allows it to be molded into a simple single-piece mold having a low production cost, and is favorable to large scale production. Thus, the set of the threaded cap 11 and neck 12 proposed by the present disclosure becomes economically feasible and appealing for large-scale production in a variety of industrial facilities for the production of sealed containers 13.
[0107] Countless variations affecting the scope of protection of this application are allowed. The set of the threaded cap 11 and neck 12 of the present disclosure has an application of particular interest in containers 13 for storing liquids, such as beverage bottles and cleaning products.
[0108] However, the cap assembly 11 and threaded neck 12 of the present invention may be used to perform the sealing of any container 13 where it is necessary to ensure the integrity of its contents. Therefore, it is to be emphasized that this disclosure is not limited to the specific configurations/embodiments described above.