Synthesis Method of 3,4-hexanedione

Abstract

A synthesis method of 3,4-hexanedione comprises a step of 4-hydroxy-3-hexanonen oxidation, and in the step of 4-hydroxy-3-hexanonen oxidation, water is used as a catalyst, acetic acid is used as a cocatalyst, and ozone is used as an oxidizing agent to carry out an oxidation reaction on 4-hydroxy-3-hexanonen, and after the reaction, distillation under reduced pressure is carried out to obtain the 3,4-hexanedione. According to the synthesis method of 3,4-hexanedione in the invention, in the process of 4-hydroxy-3-hexanone oxidation, the 4-hydroxy-3-hexanone is placed in the water, the ozone is used for oxidation on the 4-hydroxy-3-hexanone, and the acetic acid is used as the cocatalyst, so that the entire oxidation reaction process is mild in conditions and simple to operate, no sewage is produced when the final product (3,4-hexanedione) is obtained, and the yield is greatly increased.

Claims

1. A synthesis method of 3,4-hexanedione, characterized in that the method comprises a step of 4-hydroxy-3-hexanonen oxidation, and in the step of 4-hydroxy-3-hexanonen oxidation, water is used as a catalyst, acetic acid is used as a cocatalyst, and ozone is used as an oxidizing agent to carry out an oxidation reaction on 4-hydroxy-3-hexanonen.

2. The synthesis method of 3,4-hexanedione according to claim 1, characterized in that a mixing molar ratio of the 4-hydroxy-3-hexanone to the water to the acetic acid is: (0.3-0.4):1:(0.008-0.015).

3. The synthesis method of 3,4-hexanedione according to claim 1, characterized in that a flow rate of the ozone is 0.25-0.35 L/min.

4. The synthesis method of 3,4-hexanedione according to claim 1, characterized in that the method specifically comprises the following steps: step 1, propionaldehyde is used as a raw material to obtain 4-hydroxy-3-hexanone through condensation; and step 2, the oxidation reaction is carried out on the 4-hydroxy-3-hexanone obtained in the step 1 to prepare the 3,4-hexanedione, wherein a required amount of the 4-hydroxy-3-hexanone is mixed with the water, acetic acid is added, mixing and stirring uniformly are carried out, then the ozone is introduced into a mixture to start the reaction, and after the reaction, distillation under reduced pressure for separation is carried out to obtain the 3,4-hexanedione.

5. The synthesis method of 3,4-hexanedione according to claim 4, characterized in that in the step 2, a mixing molar ratio of 4-hydroxy-3-hexanone to the water to the acetic acid is: (0.3-0.4):1:(0.008-0.015).

6. The synthesis method of 3,4-hexanedione according to claim 4, characterized in that in the step 2, a flow rate of the ozone is 0.25-0.35 L/min.

7. The synthesis method of 3,4-hexanedione according to claim 4, characterized in that in the step 2, reaction temperature is 5-15 C.

8. The synthesis method of 3,4-hexanedione according to claim 4, characterized in that in the step 2, after the oxidation reaction is completed, sodium bisulfite is added into a reaction system to remove ozone remaining in a solution.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0018] The technical scheme of the invention is further described in combination with following specific embodiments.

Embodiment 1

[0019] A step of 4-hydroxy-3-hexanone oxidation in a synthesis method of 3,4-hexanedione in the invention: first, 116.2 g of 4-hydroxy-3-hexanone (1 mol) and 41 g of water (2.5 mol) are added into a 500 mL three-necked flask for mixing, and then 1.5 g of acetic acid (0.025 mol) used as a cocatalyst is added into the three-necked flask; the three-necked flask is placed in a water bath pot for mixing and stirring by keeping at 5 C.; ozone is introduced into a mixture to carry out an oxidation reaction, a flow rate of the ozone is maintained at 0.3 L/min, and gas chromatography is used for tracking a reaction progress; after the reaction is completed, sodium bisulfite is added into a reaction system to remove ozone remaining in a solution (the ozone remaining in the solution is removed, and otherwise, residual ozone can continue to react to produce by-products during heating in a subsequent distillation process); finally distillation under reduced pressure for separation is carried out to obtain the finished product (3,4-hexanedione). With calculation of 4-hydroxy-3-hexanone, the yield of 3,4-hexanedione is 96.2% in the whole process.

[0020] Products obtained in the embodiment 1 include:

[0021] .sup.1H NMR (400 MHz, CDCl.sub.3): 2.78 (4H, q, 2-CH2-); 1.11 (6H, t, 2-CH.sub.3).

Embodiment 2

[0022] A step of 4-hydroxy-3-hexanone oxidation in a synthesis method of 3,4-hexanedione in the invention: first, 116.2 g of 4-hydroxy-3-hexanone (1 mol) and 54 g of water (3 mol) are added into a 500 mL three-necked flask for mixing, and then 2.7 g of acetic acid (0.045 mol) used as a cocatalyst is added into the three-necked flask; the three-necked flask is placed in a water bath pot for mixing and stirring by keeping at 10 C.; ozone is introduced into a mixture to carry out an oxidation reaction, a flow rate of the ozone is maintained at 0.35 L/min, and gas chromatography is used for tracking a reaction progress; after the reaction is completed, sodium bisulfite is added into a reaction system to remove ozone remaining in a solution; finally distillation under reduced pressure for separation is carried out to obtain the finished product (3,4-hexanedione). With calculation of 4-hydroxy-3-hexanone, the yield of 3,4-hexanedione is 89.2% in the whole process.

[0023] Products obtained in the embodiment 2 include:

[0024] .sup.1H NMR (400 MHz, CDCl.sub.3): 2.78 (4H, q, 2-CH2-); 1.11 (6H, t, 2-CH.sub.3).

Embodiment 3

[0025] A step of 4-hydroxy-3-hexanone oxidation in a synthesis method of 3,4-hexanedione in the invention: first, 116.2 g of 4-hydroxy-3-hexanone (1 mol) and 54 g of water (3 mol) are added into a 500 mL three-necked flask for mixing, and then 1.5 g of acetic acid (0.025 mol) used as a cocatalyst is added into the three-necked flask; the three-necked flask is placed in a water bath pot for mixing and stirring by keeping at 15 C.; ozone is introduced into a mixture to carry out an oxidation reaction, a flow rate of the ozone is maintained at 0.25 L/min, and gas chromatography is used for tracking a reaction progress; after the reaction is completed, sodium bisulfite is added into a reaction system to remove ozone remaining in a solution; finally distillation under reduced pressure for separation is carried out to obtain the finished product (3,4-hexanedione). With calculation of 4-hydroxy-3-hexanone, the yield of 3,4-hexanedione is 84.8% in the whole process.

[0026] Products obtained in the embodiment 3 include:

[0027] .sup.1H NMR (400 MHz, CDCl.sub.3): 2.78 (4H, q, 2-CH2-); 1.11 (6H, t, 2-CH.sub.3).

[0028] In the synthesis method of 3,4-hexanedione in the invention, acetic acid is used as the cocatalyst, so that the solubility of ozone in water can be effectively increased (that is, acetic acid facilitates dissolution of ozone in water), and oxidizability of ozone can also be reduced (too high oxidizability of ozone may result in an increase in side reactions and the by-products), but if the acetic acid concentration is too high, the reactivity may be reduced, and if the acetic acid concentration is too low, the by-products may be increased; ozone needs to be dissolved in water to produce hydroxyl radicals with higher oxidizability to carry out a reaction, and therefore, in the method of the invention, water is used as both a solvent and a catalyst.

[0029] Comparative results of the yield of the finally prepared product 3,4-hexanedione and the amount of produced sewage between 4-hydroxy-3-hexanone oxidation modes selected in current 3,4-hexanedione synthesis techniques and a 4-hydroxy-3-hexanone oxidation mode selected in the 3,4-hexanedione synthesis technique in the invention are shown as Table 1:

TABLE-US-00001 TABLE 1 Selected Yield of 3,4- Amount of Reactants oxidizing agent hexanedione sewage Comparative acyl chloride, metallic 45%-65% high cost, embodiment organic tin palladium as a much sewage 1 catalyst Comparative 4-hydroxy-3- copper acetate 69% much sewage embodiment hexanone as an oxidizing 2 agent Comparative 4-hydroxy-3- hydrogen 80% much sewage embodiment hexanone peroxide/FeSO 3 4 as an oxidizing agent Comparative 4-hydroxy-3- Jones reagent 30% much sewage embodiment hexanone as an oxidizing 4 agent Comparative 4-hydroxy-3- ferric chloride 56% much sewage embodiment hexanone as an oxidizing 5 agent Embodiment 4-hydroxy-3- ozone as an 96.2% no sewage 1 hexanone oxidizing agent

[0030] Table 1 shows that according to the synthesis method of 3,4-hexanedione in the invention, during oxidation of 4-hydroxy-3-hexanone, ozone is used for oxidation of 4-hydroxy-3-hexanone, and acetic acid is used as the cocatalyst, so that the entire oxidation reaction process is mild in conditions and simple to operate, not only is the yield of the product (3,4-hexanedione) greatly increased, but also no sewage is generated in the reaction process, and the problem of environmental pollution is effectively solved.