DEVICE COMPRISING A HEAT SOURCE
20220362571 · 2022-11-17
Inventors
Cpc classification
International classification
Abstract
The invention relates to a device (10) comprising at least one housing (2) having a heat source (1), and at least one strand (11, 12) forming a more flexible pad than the housing (2). The strand (11, 12) comprises two layers (14, 19) of heat-conducting material and a layer (18) of phase change material situated between the two layers of heat-conducting material.
Claims
1-19. (canceled)
20. A device, comprising: at least one housing having at least one heat source, and at least one strand forming a more flexible part than the housing, the strand comprising two layers of heat-conducting material and a layer of phase change material situated between the two layers of heat-conducting material.
21. The device of claim 20, wherein the device is a bracelet.
22. The device of claim 20, wherein the housing is rigid.
23. The device of claim 20, wherein a thermal conductivity value of at least one of the heat-conducting layers is greater than or equal to 350 watts per meter-kelvin.
24. The device of claim 20, wherein a thickness of at least one of the heat-conducting layers is between 0.01 and 1 millimeter.
25. The device of claim 20, wherein a phase change enthalpy of the layer of phase change material is approximately 100 joules per gram.
26. The device of claim 20, wherein the two layers of heat-conducting material are bonded to two opposite surfaces of the layer of phase change material.
27. The device of claim 20, wherein at least one of the three layers extends into the housing.
28. The device of claim 20, wherein an electronic connection flex extends from the housing and into the strand, at least one of the layers of heat-conducting material being attached to the flex in the strand.
29. The device of claim 20, wherein at least one of the layers of heat-conducting material comprises a sheet of pyrolytic graphite having a thickness between 10 and 100 micrometers.
30. The device of claim 20, wherein a thickness of the layer of phase change material is between 1 and 5 millimeters.
31. The device of claim 20, wherein the device further comprises a second layer of heat-insulating material, situated between the two layers of heat-conducting material and the layer of phase change material and an end of the housing.
32. The device of claim 31, wherein the conductivity of the second layer of heat-insulating material is between 0.018 and 0.026 watts per metre-kelvin, the second layer comprising a heat-insulating sheet comprising a silica aerogel and nanofibers, a thickness of the second layer being between 0.1 and 1 millimetres.
33. The device of claim 20, wherein the device further comprises a gap pad situated between the heat source firstly and the layers of material secondly, the pad comprising a material whose thermal conductivity is greater than or equal to 12.0 watts per metre-kelvin and whose thickness is between 0.5 and 3 millimetres.
34. The device of claim 20, wherein the heat source is at least a printed circuit component.
35. The device of claim 20, wherein the heat source is a wave transmission module adapted to transmit waves of frequency between 3 and 120 gigahertz and surface power density greater than or equal to 0.5 milliwatts per square centimetre.
36. The device of claim 20, for use in treatment of pain.
37. The device of claim 20, wherein the housing further comprises a temperature sensor adapted to stop an emission of heat from the heat source if the device temperature exceeds a predetermined threshold, for example if the temperature of the heat source exceeds 55° C.
38. The device of claim 20, further comprising an electronic medium comprising a stored computer program, the program comprising code instructions adapted to activate and/or deactivate emission of heat from the heat source depending on a device temperature.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0049] We will now describe one embodiment of the invention, as an example referring to the attached drawings in which:
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DETAILED DESCRIPTION
[0059] A bracelet 10 according to one embodiment of the invention is illustrated on
[0060] The bracelet 10 transmits waves to the surface of the skin, in particular in the area marked Z on
[0061] We will now describe the structure of the bracelet 10.
[0062] With reference to
[0063] The bracelet 10 is also provided with two strands 11 and 12 extending respectively on each side of the housing 2 and from this housing. These two strands 11 and 12 comprise silicone and form flexible sections of the bracelet, adapting to the shape of the patient's wrist 6 like the strands of a traditional watch. The strand 11 can itself be subdivided into two sub-strands arranged to form a loop 13 in order to close and open the bracelet. This arrangement to close the loop 13 will not be detailed in this application and may be of any type. The two strands 11 and 12 extend from the housing 2 towards another rigid housing 5, which is intended to be placed on the upper part of the wrist 6, as is generally the case for the housing (with the dial) of a watch for example.
[0064] This housing 5 therefore extends opposite the housing 2, each one being pressed against two opposite parts of the patient's wrist, these two rigid housings 2 and 5 therefore being connected by flexible strands 11 and 12. This housing 5 comprises an interface allowing the patient or a doctor to configure the start of wave transmission. It also contains a battery and possibly other electronic elements which will not be described in detail. The electronics of this housing 5 are used to control and supply the wave transmission module 1 described below.
[0065] We will now describe the wave transmission and its consequences on the heat emitted.
[0066] To send waves to the surface of the skin, the rigid housing 2 contains a wave transmission module 1 placed against the internal wall 3 of the housing 2 which allows these waves to pass through. For the wave transmission to have a medical effect, the surface power density of the waves transmitted must be at least 0.5 milliwatts per square centimeter of irradiated skin. For the treatment to be effective, the frequency of these waves must be less than 300 gigahertz. We speak of “millimeter” waves. Concerning this subject, the study by Radzievsky A A, Gordiienko O V, Alekseev S, Szabo I, Cowan A, Ziskin M C: “Electromagnetic millimeter waves for pain therapy. Evid Based Complement Alternat Mede tends to demonstrate that the optimum effect of a millimeter wave treatment is obtained with a frequency of approximately 61.25 GHz and a surface power density of approximately 13 mW/cm.sup.2. This module, illustrated on
[0067] The wave treatment is not continuous. For example, it may last a few minutes, be stopped, then start again. In one embodiment of a wave transmission treatment, the waves may be transmitted for thirty minutes continuously and so as to generate a radiated power absorbed by the skin of approximately 35 milliwatts. For such an absorbed power, the module 1 must be supplied with 1.25 watts. However, the energy conversion efficiency between the current received and the electromagnetic radiation (conversion carried out by the ASICs of module 1) is low. The heat losses are therefore high. In addition, a sharp temperature increase may be observed.
[0068] This temperature increase has several disadvantages. Firstly, the lower the temperature of the module 1, the higher the efficiency. The temperature of the module 1 must therefore be lowered. Secondly, the heat is transmitted to the skin, in particular the area Z of the patient's wrist 6. However, the temperature increase must not be uncomfortable for the patient. The patient's sensation may depend on numerous factors—his/her activity at the time, the size of the heating area, the rate of temperature increase—but it is generally considered that a maximum acceptable temperature is 43° C. This is in fact also the maximum temperature set by standard EN 60601-1, which stipulates that, for a contact duration of more than ten minutes between a medical device and a skin, the temperature of the part applied on the skin must not exceed 43° C. For all these reasons, the device provides for a heat dissipation management system within the bracelet 10 designed to dissipate 1.25 watts of thermal power for thirty minutes so that the highest temperature at a point of the patient's skin does not exceed 43° C.
[0069] We will now describe the structure of the heat dissipation management system contained within the bracelet 10.
[0070] Firstly, the bracelet 10 uses the patient's skin as a heat dissipation vector. Simulations have in fact demonstrated that, despite a small contact area, 25% of the heat is absorbed by the skin. This can be explained in particular by the high perfusion of the skin on the inside of the wrist 6. It is therefore relevant to optimize the area of the skin in contact with the heat source. This can be achieved firstly by pressing as much as possible the lower part of the wrist 6 against the wave transmission module 1, and secondly by dissipating the heat along the bracelet 10 and by pressing this bracelet as much as possible along the skin. This is partly achieved using the flexible strands 11 and 12, which adapt to the shape and dimensions of the patient's wrist 6. However, the heat must first be dissipated inside the bracelet so that it can then be absorbed by a greater area of skin.
[0071] This is why in particular the bracelet 10 comprises several layers of material intended to dissipate the heat emitted by the module 1 along the strand 12. This dissipation as such also reduces the temperature increase by spreading the heat as far away as possible from the module 1. We will now describe this stack of layers, which dissipates the heat emitted along the strand 12.
[0072] First, note that the strand 12 contains a flex 17, illustrated on
[0073] With reference to
[0074] Other gap pads could be suitable. The objective is to find a compromise between the highest possible thermal conductivity and the cost of the pad. As regards the dimensions, the objective is to ensure good contact with the heat sources of the circuit, while minimizing the thickness. The pad thickness must therefore be at least equivalent to that of the highest component of the circuit, with a margin for example of 20 to 30%, while being as thin as possible.
[0075] With reference to
[0076] Alternatively, the conducting layer 14 may have other dimensions. It may also be made of a different material. For example, it may include copper, which has a thermal conductivity of approximately 350 watts per meter-kelvin. However, the higher the conductivity, the more effective the dissipation and the lower the need for a thick layer, which saves space and makes the bracelet more flexible. A compromise must be found between cost, the highest possible conductivity and the lowest possible thickness. Generally, a reasonable thickness ranges from 0.01 to 1 millimeter so that the strand 12 remains flexible.
[0077] With reference to
[0078] Obviously, the layer of phase change material 18 could be made of another material with similar properties. This type of material generally includes microparticles of paraffin or other materials with similar properties, with in particular a melting point, and therefore phase change temperature, of approximately 35 to 40° C. Its dimensions, in particular its thickness, may also be different. Generally, the volume and therefore the possible energy storage capacity of this layer 18 of phase change material must be sufficiently large. In addition, it must be easy to access this phase change material; if it is too thick, the heat must first diffuse through it before the material changes phase. This is why in particular this layer of phase change material is surrounded by two conducting layers, the layer 14 and the layer 19. They optimize the diffusion of heat within the layer of phase change material. By seeking to find a reasonable compromise between thickness and ability to change phase rapidly, a reasonable thickness of the layer of phase change material should be between 1 and 5 millimeters.
[0079] The third layer 19 is a heat-conducting layer similar to the layer 14 in terms of its dimensions and identical in terms of its material of high conducting power. It is positioned against the layer 18 of phase change material so that the two similar conducting layers 14 and 19 surround the layer 18 of phase change material. This layer 19 is thus also attached, at the flex 17, to the layer 18 of phase change material.
[0080] Alternatively, it may be made of a material different from that of the layer 14. Once again, the objective is to find a compromise between a reasonable thickness, the highest possible conductivity and the lowest possible costs. For example, this layer 18 could be made of copper while the layer 14 would still be made of graphite.
[0081] As illustrated in particular on
[0082] This layer is made of a material manufactured by Panasonic, reference “NASBIS EYGY0912QN4S” and is 500 micrometers thick. Obviously, this material and its thickness could be different. The objective is to find a compromise between a sufficiently low thickness and a sufficiently high ability to thermally insulate the housing.
[0083] We will now summarize the structure of the housing 2.
[0084] Structurally, the housing 2 therefore contains a stack includes, starting from the wall 3 next to the human wrist 6, the wave transmission module 1 including the heat source electronics, the gap pad 7, then a stack of three layers 14, 18 and 19 projecting out of the housing 2 to extend into the strand 12 and towards the loop 13, and in particular attached to the electronic flex 17, the two conducting layers 14 and 19 surrounding the layer 18 of phase change material. Lastly, an insulating layer 21 not projecting out of the housing 2 is placed under the layer 19.
[0085] The heat emitted by the module 1 is therefore dissipated in the layer 14, which takes advantage of the flexible portions of the bracelet, in particular of the strand 12, to extend the heat dissipation area as much as possible. Thus, the heat leaves the area of the module 1 and spreads partly around the human wrist. This prevents the temperature increase from being concentrated at a single point. The heat is also transmitted to the layer 18 of phase change material, thereby absorbing some of the thermal power, to restore it progressively later, when the wave transmission has stopped. This layer 18, which also takes advantage of the flexible portions 11 and 12 of the bracelet to extend its absorption volume and to recover the heat dissipated by the layer 14, therefore captures some of the heat. Lastly, the remaining heat is transmitted to the layer 19 to be dissipated over the largest possible area, in other words once again by extending over the flexible portions 11 and 12 of the bracelet. The insulating layer 21 masks the hot spot of the housing from the outside of the housing.
[0086] The housing 2 may including other components, for example one or more temperature sensors situated at different positions to monitor the temperature increase of the patient's skin and/or of the transmission module 1.
[0087] We will now describe the safety mechanisms designed to prevent an excessive temperature increase.
[0088] The first are software safety mechanisms. The housing 2 or the rigid housing 5 includes, in fact, in a storage medium, a computer program designed to control the wave transmission. Alternatively or in addition, this program may be stored remotely. In all cases, a program, controlled or configured by a user, automates the wave transmission, according to a prescribed medical treatment or a command by a user. This program therefore includes two safety mechanisms: the first interrupts the wave transmission if the skin temperature, determined by a sensor provided for this purpose and situated on the bracelet in the rigid housing 2, exceeds 43° C. When the measured temperature drops below 41° C., the wave transmission can resume. This therefore ensures that the skin temperature does not exceed 43° C., in compliance with the applicable standard. A second software safety mechanism, in other words included in the program controlling the wave transmission, stops the wave transmission permanently if the temperature should exceed 50° C. This safety mechanism is necessary if the previous safety mechanism should malfunction or in case of sudden, high temperature increase. With this second safety mechanism, the transmission can only be reactivated by an approved person, for example from an after-sales service.
[0089] The third is a hardware safety mechanism. This is the last emergency safety mechanism, if the computer program should fail to operate, for example if it is deleted or modified maliciously of inadvertently. If the temperature sensor in contact with the skin detects a temperature greater than or equal to 55° C., the wave transmission module is switched off directly by an electronic circuit provided for this purpose, that those skilled in the art know how to determine. It may for example use a component manufactured by Texas Instruments reference “TMP302ADRL” which switches off the power supply of the ASICs of the module 1 if the temperature exceeds a predetermined value, in this case 55° C.
[0090] These safety mechanisms are thus intended to eliminate any risk of uncontrolled temperature increase.
[0091] We will now describe the thermal bench which was used to approve the bracelet and demonstrate that the temperature did not rise above that provided for in standard EN-60601-1, thus validating the efficiency of the heat dissipation management system described previously.
[0092] Put briefly, standard EN-60601-1, paragraph 11.1.1, states that the temperature of a part of a medical device in contact with the skin cannot exceed 43° C. at the most unfavorable position for more than 10 minutes. The bracelet aims to comply with this standard, since the wave transmission may last for more than 10 minutes, in particular 30 minutes. Paragraph 11.1.3 of the standard defines how the device must be tested to measure the thermal heating.
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[0094] Firstly, the temperature measurements on ten human participants and on the bracelet 10 were compared, to calibrate the temperature and the flow rate of the fluid 33, by varying them. Once the temperatures measured on the model were the same as those measured on the human participants, the corresponding fluid temperature and the fluid flow rate were determined.
[0095] It was then possible to take measurements on the model reproducing the conditions under which a bracelet is worn on a human being. The results are illustrated on
[0096] These tests were used to manufacture a test model adapted to the requirements of the standard, and to demonstrate that, in the worst case—thermal power of 1.25 watts for 30 minutes—at the most critical position—between the module and the skin—the temperature does not exceed 43° C. This temperature limitation is achieved thanks to the heat dissipation management system described above.
[0097] The invention is not limited to the embodiments described and other embodiments will be clearly apparent to those skilled in the art. In particular, the heat dissipation management system can be used in another type of bracelet, for example in a connected watch equipped with one or more applications and which would not be intended to transmit waves. For example, the bracelet may have only one rigid housing. In addition, this system could be adapted to another type of device such as a smartphone where it would manage the heat dissipation for example of the smartphone motherboard. This could involve adapting the dimensions of the various layers, in particular of the conducting layers, to take full advantage of the area available to dissipate heat.
[0098] Lastly, the housing 2 does not have to be rigid. It could, for example, be a “semi-rigid” housing or even a flexible housing. The embodiments described previously also apply for a non-rigid or non strictly-rigid housing, since the heat dissipation strategy does not depend on the flexibility of the housing.