Fixation Base and Guides for Dental Prosthesis Installation

Abstract

Apparatus and method for installing a multi-tooth dental prosthesis in one session are shown and described. A first tool attaches to the jawbone, and serves as a foundation for subsequently used guides. Existing teeth and dental fixtures are removed, and the bone tissue is removed to accommodate the prosthesis. Subsequently, a drill guide is used to drill implant holes. An abutment guide is then used to place abutments. Copings are then installed. Next, the prosthesis may be installed and cemented to the copings. A resinous filler material may be applied to fill gaps and holes in and between the copings and the prosthesis, and is sanded smooth. The first tool, the guides, and the prosthesis are predesigned and prefabricated based on images taken of the patient anatomy.

Claims

1. A method of installing a multi-tooth dental prosthesis in a mouth of a patient, the method comprising: obtaining anatomical data from the mouth of the patient; from the obtained data, designing and fabricating the dental prosthesis, a fixation base to serve as a mounting jig for other dental guides, an abutment guide base to assure appropriate location of subsequently installed implants and abutments, and a drill guide to assure appropriate location and orientation of holes to be drilled for implants; installing the fixation base to maxillary or mandibular bone tissue of the patient; removing at least one of natural teeth, dental fixtures, and obstructive mouth tissues from the work site, to expose an underside of the maxillary or mandibular bone tissue; recontouring the bone tissue; drilling implant holes into the recontoured bone tissue, using the drill guide attached to the fixation base; installing the implants; removing the drill guide; installing the abutments, using the abutment guide base attached to the fixation base; installing copings to the abutments; installing the dental prosthesis over the copings; bonding the copings to the dental prosthesis; removing the dental prosthesis, the abutment guide base, and the fixation base; and permanently installing the dental prosthesis to the abutments.

2. The method of claim 1, further comprising, after installing the fixation base to maxillary or mandibular bone tissue of the patient, cutting back gum tissue to expose forwardly facing surfaces of the bone tissue.

3. The method of claim 1, wherein installing the fixation base to maxillary or mandibular bone tissue of the patient further comprises drilling holes into the exposed forwardly facing surfaces of the bone tissue, and driving fasteners through the fixation base into the drilled holes, to secure the fixation base to the maxillary or mandibular bone.

4. The method of claim 1, further comprising designing and fabricating a mouthpiece from the obtained data of the mouth of the patient, wherein the mouthpiece complements the fixation base by conforming to some surfaces of the mouth of the patient not covered by the fixation base; and using the mouthpiece to assist in locating the fixation base appropriately when installing the fixation base to maxillary or mandibular bone tissue of the patient; and removing the mouthpiece after installing the fixation base to the maxillary or mandibular bone tissue.

5. The method of claim 1, wherein recontouring the bone tissue comprises using a preformed surface on the fixation base to guide a bone removal tool.

6. The method of claim 1, wherein recontouring the bone tissue comprises using a bone removal guide separate from the fixation base to guide a bone removal tool.

7. The method of claim 1, wherein installing the abutments includes adjusting the abutments to appropriate angular orientations relative to a central axis of associated implants using pre-established indicators in the abutment guide base.

8. The method of claim 1, wherein installing the dental prosthesis over the copings and bonding the copings to the dental prosthesis further comprises applying a blocking material to seal holes in the dental prosthesis for receiving the abutments; and applying a settable resin spanning the copings and the dental prosthesis.

9. The method of claim 1, further comprising, after removing the dental prosthesis after bonding the copings to the dental prosthesis and removing the dental prosthesis, the abutment guide base, and the fixation base, verifying geometric orientations of attachment points for the dental prosthesis.

10. The method of claim 1, further comprising, after removing the dental prosthesis, the abutment guide base, and the fixation base, and prior to permanently installing the dental prosthesis to the abutments, suturing gums of the patient in positions against the dental prosthesis.

11. The method of claim 1, wherein permanently installing the dental prosthesis further comprises screwing the dental prosthesis to the implants or to the abutments.

12. The method of claim 1, wherein permanently installing the dental prosthesis further comprises applying a filler material to fill recesses in a rearwardly facing surface of the dental prosthesis.

13. Apparatus for installing a dental prosthesis to maxillary or mandibular jaw bone of a patient, the apparatus comprising: a fixation base for providing an attachment surface for other apparatus used to orient implants, abutments, copings, and the dental prosthesis during an installation procedure, the fixation base further comprising a generally arcuate base member having a front surface bearing a plurality of manually releasable fasteners, a rear surface configured and dimensioned to fit against a maxillary or mandibular bone structure of the patient, and a horizontal surface bearing attachment elements for engagement of a first dental guide usable with the fixation base, wherein the first dental guide is non-anatomical.

14. The apparatus of claim 13, wherein the fixation base comprises a plurality of bosses extending radially from the front surface, including bores for receiving and aligning the manually releasable fasteners, and a plurality of slots for accepting tabs of the first dental guide.

15. The apparatus of claim 14, further comprising the first dental guide, wherein the first dental guide is a mouthpiece configured and dimensioned to surround teeth of the patient and to releasably attach to the fixation base.

16. The apparatus of claim 15, wherein the first dental guide comprises a plurality of tabs extending toward and fitting closely with the slots of the fixation base, whereby the first dental guides engages the fixation base by interfit between the slots of the fixation base and the tabs of the first dental guide.

17. The apparatus of claim 13, further comprising a second dental guide, wherein the second dental guide is a drill guide for guiding drilling of holes for the implants, the drill guide attachable to the fixation base in a position wherein the drill guide is in vertical registry with the maxillary or mandibular jaw bone, the drill guide including a seating feature cooperating with the attachment elements of the fixation base, and a plurality of generally vertical bores corresponding in location to and in axial registry with intended implant sites.

18. The apparatus of claim 17, wherein the drill guide is made from a metal or metallic alloy, and comprises a support bar attachable to the fixation base, one boss for each one of the vertical bores, the bosses located rearwardly of the support bar and attached to the support bar by arms such that voids exist between the bosses and the support bar, the voids enabling direct observation of patient anatomy and insertion of irrigation and evacuation apparatus.

19. The apparatus of claim 13, further comprising a third dental guide, wherein the third dental guide is an abutment guide base including: bores sized and oriented to receive abutments and guide the abutments for placement against the implants, and wherein the abutment guide base is attachable to the fixation base in a position wherein the bores are in vertical registry with the maxillary or mandibular jaw bone and the implants.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Various objects, features, and attendant advantages of the present invention will become more fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the several views, and wherein:

[0017] FIG. 1 is an environmental plan view of a fixation base used to install a dental prosthesis, according to at least one aspect of the invention;

[0018] FIG. 2 is a front view of maxillary and mandibular prostheses, shown with apparatus of the invention attached thereto, and fixed to models of maxillary and mandibular jawbones;

[0019] FIG. 3 is an enlarged detail view of a portion of the fixation base of FIG. 1;

[0020] FIG. 4 is a plan view of the fixation base of FIG. 1, shown attached to a mouthpiece;

[0021] FIG. 5A is a plan view of a drill guide attached to the fixation base (the latter first shown in FIG. 1);

[0022] FIG. 5B corresponds to FIG. 5A, but shows the drill guide and fixation base as installed in an actual patient;

[0023] FIG. 6 is a plan view of an abutment guide, to be attached to the fixation base of FIG. 1;

[0024] FIG. 7 is a plan view of a bone reduction guide next to the fixation base of FIG. 1;

[0025] FIG. 8 is an environmental plan view of the fixation base of FIG. 1 installed to actual patient anatomy;

[0026] FIG. 9 is an environmental plan view of an abutment guide in use on an actual patient;

[0027] FIG. 10 is an environmental front view of the fixation base of FIG. 1, installed on a patient during fitting of a prosthesis over installed copings;

[0028] FIG. 11 is an environmental plan view of a prosthesis and implants against a patient, with the fixation base of FIG. 1 installed; and,

[0029] FIGS. 12A thru 12N is an example of a full prosthesis mounting procedure shown in step by step detail which includes a brief explanation of each image.

DETAILED DESCRIPTION

[0030] Referring first to FIG. 1, according to at least one aspect of the invention, there is shown apparatus for installing a dental prosthesis 10 (see FIG. 2) to a maxillary or mandibular jaw bone (see FIGS. 10 and 11) of a patient 14 (FIG. 5B) in a single session, using implants 16 (see FIG. 11). The apparatus may comprise a fixation base 100 for providing an attachment surface for other apparatus used to orient implants 16, abutments 18 (FIG. 9), copings 20, and dental prosthesis 10 during an installation procedure. Fixation base 100 may further comprise a generally arcuate base member 102 having a front surface 104 bearing a plurality of fasteners 112, a rear surface 108 configured and dimensioned to fit flushly against a maxillary or mandibular bone structure of the patient, and a horizontal surface 110 bearing first attachment elements 106 for engagement of a first dental guide 122 (see FIG. 4) usable with fixation base 100, and wherein fixation base 100 is non-anatomical.

[0031] Fixation base 100 is usable with either the mandibular or maxillary jaw bone, as seen in FIG. 2, which uses artificial models 22 of jawbones. Hence, orientation of fixation base 100 changes with use. Description herein will focus on maxillary use, it being understood that the same principles apply for mandibular use. With discussion directed to maxillary use, orientational terms will assume that the head of the patient is facing forwardly in a normal position that would occur with the patient standing straight on his or her legs. Alternatively stated, it is assumed for purposes of discussion that the maxillary jawbone is above the novel apparatus. Therefore, orientational terms such as vertical, horizontal, forwardly, and rearwardly must be understood to provide semantic basis for purposes of description, and do not limit the invention or its component parts in any particular way.

[0032] Fixation base 100 provides not only an attachment surface for other apparatus, but also locates the other apparatus precisely for the dental procedure. Fasteners 112 may be nails, for example. Close fitting holes are drilled into the maxillary jawbone to receive fasteners 112. First attachment elements 106 may comprise pins, threaded bolts, or other manually removable fasteners, and are made to cooperate with corresponding openings in the other apparatus to be mounted on fixation base 100. Fixation base 100 is non-anatomical, being fabricated from a metal, metal alloy, or other strong material. Fixation base 100 may be fabricated for example by three dimensionally printing using a chromium cobalt alloy.

[0033] Unless otherwise indicated, the terms first, second, etc., are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a second item does not either require or preclude the existence of, e.g., a first or lower-numbered item, and/or, e.g., a third or higher-numbered item.

[0034] In one example of the invention, fixation base 100 comprises a plurality of bosses 114 (see FIG. 1) extending radially from the front surface, including bores 116 (see FIG. 3) for receiving and aligning first attachment elements 106. Fixation base 100 may also comprise a plurality of slots 118 for accepting tabs (not shown) of the first dental guide 122. Bosses 114 provide effective guidance surface for attachment elements 106, while minimizing mass of fixation base 100. This characteristic enables the dental practitioner to view the work site more effectively than would be the case if fixation base 100 were larger, thereby obscuring the work site.

[0035] Although fixation base 100 is utilized by itself, properly locating fixation base 100 will likely require an additional guide component. To this end, and referring especially to FIG. 4, the apparatus may further comprise first dental guide 122, wherein first dental guide 122 is a mouthpiece configured and dimensioned to surround teeth (not shown) of the patient, and to releasably attach to fixation base 100. First dental guide 122 may comprise a plurality of tabs (not shown, but similar to tabs 140, FIG. 6) corresponding in configuration to slots 118 (FIG. 1) extending toward and fitting closely with slots 118 of fixation base 100. First dental guide 122 engages fixation base 100 by interfit between slots 118 of fixation base 100 and the tabs of first dental guide 122. The purpose of first dental guide 122 is to assist in locating fixation base 100 with sufficient precision to assure successful installation of dental prosthesis 10. Therefore, first dental guide 122 is used when installing fixation base 100 in the mouth, but is removed thereafter and plays no further role. Subsequently used dental guides use tabs corresponding to those of first dental guide 122, in the same way, and to the same end, that of precisely locating the subsequently used dental guides prior to fixing the latter using attachment elements 106.

[0036] The apparatus may further comprise a second dental guide 124, wherein second dental guide 124 is a drill guide for guiding drilling of holes for implants 16. The drill guide is attachable to fixation base 100 in a position wherein the drill guide is in vertical registry with the maxillary or mandibular jaw bone. The drill guide may include a seating feature cooperating with attachment elements 106 of fixation base 100, and a plurality of generally vertical bores 126 corresponding in location to and in axial registry with intended implant sites. The recited structure both pins second dental guide 124 securely to fixation base 100, and also properly orients vertical bores 126 relative to bone tissue, to assure appropriate orientation of implant holes drilled into the jaw. Second dental guide 124 may include stops (not separately shown) within bores 126, to prevent excessive penetration of drills into bone tissue. These stops may comprise e.g. shoulders interfering with the drill.

[0037] Referring particularly to FIG. 5A, the drill guide may be made from a metal or metallic alloy, and comprises a support bar 128 attachable to fixation base 100 (via attachment elements 106), one boss 130 for each one of vertical bores 126, bosses 130 attached to support bar 128 by arms 132 such that voids 134 exist between bosses 130 and support bar 128. Voids 134 enable direct observation of patient anatomy and insertion of irrigation and evacuation apparatus.

[0038] With reference to FIG. 6, the apparatus may further comprise a third dental guide 136. Third dental guide 136 is an abutment guide base including bores 138 sized and oriented to receive abutments 18 and guide abutments 18 for placement against implants 16. The abutment guide base is attachable to fixation base 100 in a position wherein bores are in vertical registry with the maxillary or mandibular jaw bone and implants 16 after installation of the latter.

[0039] In summary, apparatus of the invention may include fixation base 100, serving as a foundation for supporting subsequently used guides. Fixation base 100 may also have one edge or surface formed for use as a guide when removing bone tissue, as will be described hereinafter. As an alternative to forming one edge or surface of a guide, the apparatus may include a separate bone reduction guide 142 (FIG. 7). Bone reduction guide 142 has attachment structure cooperating with slots 118 and attachment elements 106 of fixation guide 100, and a surface against which an appropriate bone removal tool (not shown) may be moved while abrading bone tissue.

[0040] The apparatus may include first dental guide 122 to properly locate fixation base 100, second dental guide 124 as a drill guide, and third dental guide 136 to place abutments and to visually check alignments.

[0041] Exemplary methods of using the above apparatus to install multi-tooth dental prosthesis 10 will now be set forth.

[0042] A method of installing multi-tooth dental prosthesis 10 (e.g., as shown in FIG. 2) in a mouth of a patient may comprise obtaining anatomical data from the mouth of the patient; and from the obtained data, designing and fabricating dental prosthesis 10, fixation base 100 to serve as a mounting jig for other dental guides, an abutment guide base (third dental guide 136) to assure appropriate location of subsequently installed implants and abutments, and a drill guide (second dental guide 124) to assure appropriate location and orientation of holes to be drilled for implants 16.

[0043] The method may include installing fixation base 100 to maxillary or mandibular bone tissue of the patient; removing at least one of natural teeth, dental fixtures, and obstructive mouth tissues (none of these is shown) from the work site, to expose an underside of the maxillary or mandibular bone tissue.

[0044] The method may comprise recontouring the bone tissue (by bone removal); drilling implant holes into the recontoured bone tissue, using the drill guide attached to fixation base 100; installing implants 16; removing the drill guide (second dental guide 124); installing abutments 18, and using the abutment guide base (third dental guide 136) attached to fixation base 100.

[0045] The method may include installing copings 20 to abutments 18; installing dental prosthesis 10 over copings 20; bonding copings 20 to dental prosthesis 10; removing dental prosthesis 10, the abutment guide base (third dental guide 136) and fixation base 100; and permanently installing dental prosthesis 10 to abutments 18.

[0046] Anatomical data may be obtained via CT scans or other imagery techniques. From these images, one of skill in the dental arts may design a suitable prosthesis, and the apparatus described above.

[0047] The above is a description of a simplified or basic method. In the basic method, medically advisable procedures and steps such as irrigation are ignored to avoid obscuring the novel method. The basic method may be enhanced with the following additional steps.

[0048] The method may further comprise, after installing fixation base 100 to maxillary or mandibular bone tissue of the patient, cutting back gum tissue to expose forwardly facing surfaces of the bone tissue. This enables solid seating of fixation base 100 against relatively rigid anatomical features, so that geometric integrity is preserved when relying on fixation base 100 to locate other guides.

[0049] In the method, installing fixation base 100 to maxillary or mandibular bone tissue of the patient may further comprise drilling holes into the exposed forwardly facing surfaces of the bone tissue, and driving fasteners through fixation base 100 into the drilled holes, to secure fixation base 100 to the maxillary or mandibular bone. Using driven fasteners such as nails provides a relatively expeditious yet robust way of securing fixation base 100 to the bone tissue.

[0050] The method may further comprise designing and fabricating a mouthpiece (first dental guide 122, FIG. 4) from the obtained data of the mouth of the patient, wherein the mouthpiece complements fixation base 100 by conforming to some surfaces of the mouth of the patient not covered by fixation base 100. The method may further comprise using the mouthpiece to assist in locating fixation base 100 appropriately when installing fixation base 100 to maxillary or mandibular bone tissue of the patient, and removing the mouthpiece after installing fixation base 100 to the maxillary or mandibular bone tissue. As stated previously, including the mouthpiece enhances accuracy and geometric integrity of the installation, when compared to placing and relying solely on fixation base 100. It also enables fixation base 100 to be of minimal bulk, thereby affording better viewing of the procedure by the dental personnel.

[0051] In the method recontouring the bone tissue may comprise using a preformed surface on fixation base 100 to guide a bone removal tool (not shown). In FIG. 8, fixation base 100 includes a surface formed to guide the bone removal tool. As may be seen in this view of actual patient anatomy, bulk of fixation base 100 is not excessive, and reduced bone tissue remains in full view to the dental practitioner.

[0052] Referring to FIG. 7, in the method, recontouring the bone tissue may comprise using a bone removal guide 142 separate from fixation base 100 to guide a bone removal tool. Bone removal guide 142 may accommodate a revision to the desired contours, which revision may possibly not be reflected in or possible with fixation base 100. It may be, for example, that fixation base 100 was formed outside of specified geometric parameters. In this situation, fixation base 100 may nonetheless still be utilized.

[0053] In the method, installing abutments 18 may include adjusting the abutments to appropriate angular orientations relative to a central axis of associated implants 16 using pre-established indicators in the abutment guide base. Referring to FIGS. 6 and 9, a bore 138 for an abutment 18 may include a notch 144 serving as an indicator for appropriate angular or rotational orientation of abutment 18. In FIG. 9, a tool such as a small screwdriver occupies notch 144 while another tool rotates abutment 18 appropriately.

[0054] In the method, installing dental prosthesis 10 over copings 20 and bonding copings 20 to dental prosthesis 10 may further comprise applying a blocking material to seal holes in the dental prosthesis for receiving abutments 18, and applying a settable resin spanning copings 20 and dental prosthesis 10. The settable resin seals gaps that would otherwise exist between copings 20 and dental prosthesis 10. This solidifies dental prosthesis 10 and copings 20 as a single component, and may discourage deposits of food and resultant growth of bacterial colonies.

[0055] The method of may further comprise, after removing dental prosthesis 10 after bonding copings 20 to dental prosthesis 10 and removing dental prosthesis 10, the abutment guide base (third dental guide 136, FIG. 6), and fixation base 100, verifying geometric orientations of attachment points for dental prosthesis 10. FIG. 10 shows a test fitment of dental prosthesis 10 in an actual patient after removal of third dental guide 136, although fixation base 100 has been left in place. Verification of attachment points may prevent a faulty installation going unnoticed until after the patient has left the dental office.

[0056] The method may further comprise, after removing dental prosthesis 10, the abutment guide base (third dental guide 136, FIG. 6), the fixation base 100, and prior to permanently installing dental prosthesis 10 to abutments 18, suturing gums of the patient in positions against the dental prosthesis. This reestablishes protections provided by gum tissue.

[0057] In the method, permanently installing the dental prosthesis may further comprise screwing dental prosthesis 10 to implants 10 or to abutments 18. While the latter is conventional, screwing dental prosthesis 10 in place to one or the other allows for subsequent removal, should that become necessary. In this context, permanent installation refers to ability of the patient to use the newly installed dental prosthesis 10 without further professional attention by the dental practitioner.

[0058] In the method, permanently installing dental prosthesis 10 may further comprise applying a filler material to fill recesses in a rearwardly facing surface of dental prosthesis 10. This may improve esthetics of the installation, and may eliminate places for food to lodge and bacteria to grow. Ordinarily, applied filler material is smoothed after curing, such as by sanding.

[0059] See FIGS. 12A thru 12N for a step by step detail of the aforementioned method.

[0060] While the present invention has been described in connection with what is considered the most practical and preferred embodiment, it is to be understood that the present invention is not to be limited to the disclosed arrangements, but is intended to cover various arrangements which are included within the spirit and scope of the broadest possible interpretation of the appended claims so as to encompass all modifications and equivalent arrangements which are possible.