APPARATUS AND METHOD FOR ANATOMIC RESTORATION DENTAL IMPLANT HAVING A TWO-PIECE REINFORCED ZIRCONIUM DIOXIDE BASE AND TITANIUM INSERT
20180333237 ยท 2018-11-22
Inventors
Cpc classification
A61C8/0012
HUMAN NECESSITIES
A61C8/0001
HUMAN NECESSITIES
International classification
A61C13/10
HUMAN NECESSITIES
A61B17/86
HUMAN NECESSITIES
Abstract
A two-piece anatomic dental implant with a Zirconium Dioxide base and a titanium insert. The Zirconium Dioxide base having a milled shaft into which a titanium insert is press fit retained with members to prevent rotation of the titanium insert within the Zirconium Dioxide implant. The present invention only allows metal screws from attachments to be threaded into a metal titanium insert and not threaded into a Zirconia Implant base. The invention includes an improved design for a healing cap providing minimal contact between the stronger material such as titanium and the Zirconium Dioxide.
Claims
1-20. (canceled)
21-31. (canceled)
32. A two-piece dental implant including: a. a zirconium dioxide base piece made of zirconium dioxide having a generally circular top surface with a circumferential bevel located on a circumferential edge of the generally circular top surface, the circumferential bevel higher than the generally circular top surface; b. a generally circular hollow chamber opening in the center of the generally circular top surface, the generally circular hollow chamber opening leading to a generally cylindrical hollow chamber located within the zirconium dioxide base piece, the generally cylindrical hollow chamber has interior sidewalls and terminates in a flat end wall, the generally circular top surface including oppositely disposed anti-rotation members protruding into the generally circular hollow chamber opening; c. a titanium insert made of titanium having an internal chamber with an interior circumferential wall with internal threads on the interior circumferential wall from a top to a bottom, the titanium insert having a smooth exterior sidewall of the interior circumferential wall having a flat distal end, the titanium insert is press fit inserted into and retained in the generally cylindrical hollow chamber of the zirconium dioxide base piece, the titanium insert has a generally circumferential top surface with parallel oppositely disposed anti-rotation members which respectively receive an anti-rotation member of the generally circular top surface of the zirconium diode base piece, the flat distal end of the titanium insert received and accepted by the flat end wall of the cylindrical hollow chamber of the zirconium dioxide base piece, the titanium insert including a non-round upper inner circumferential wall within the generally circular top surface; and d. the zirconium diode base piece has a top cylindrical section that surrounds a portion of the generally cylindrical hollow chamber and includes top micro-threads that extend from a base outer circumferential wall through top cylindrical section, a lower tapered section of the zirconium dioxide base piece includes exterior screw threads that begin from a lowermost portion of said micro-threads and continue to an exterior distal end of the zirconium dioxide base piece; e. wherein, a titanium screw is used in conjunction with the two-piece dental implant which is adapted to be implanted into a jawbone bone configured to non-rotatably receive in succession a healing cap, an impression coping and an abutment, each of which is retained in titanium insert by a titanium screw having exterior threads which match the threads on the internal circumferential wall surface of the titanium insert, and the titanium screw does not touch any portion of the zirconium dioxide base piece.
33. The two-piece dental implant in accordance with claim 32, further comprising: a. a healing cap including a top bevel section extending into a body having a circumferential concave sidewall entirely encircling the healing cap, the body extending to a bottom section having a non-round shape in an exterior sidewall respectively retained within said non-round shape sidewall which conforms to and is received with the non-round upper inner circumferential wall within the generally circumferential top surface of the titanium insert; and b. said titanium screw extending through a channel in a longitudinal center of the healing cap extending into the internal chamber of the titanium insert, the exterior threads of the titanium screw threaded into the threads of the internal circumferential wall of the titanium insert.
34. The two-piece dental implant in accordance with claim 32, further comprising: a. an impression coping with a body having a top surface extending to a sidewall extending to an impression coping bottom section made of titanium with a bottom section having a non-round shape in an exterior sidewall respectively retained within said non-round shape sidewall which conforms to and is received with the non-round upper inner circumferential wall within the generally circumferential top surface of the titanium insert; and b. said titanium screw extending through a channel in a longitudinal center of the impression coping extending into the internal chamber of the titanium insert, the exterior threads of the titanium screw threaded into the threads of the internal circumferential wall of the titanium insert.
35. The two-piece dental implant in accordance with claim 32, further comprising: a. an abutment made of zirconium dioxide including a bottom section made of titanium with a bottom section having a non-round shape in an exterior sidewall respectively retained within said non-round shape sidewall which conforms to and is received with the non-round upper inner circumferential wall within the generally circumferential top surface of the titanium insert; and b. said titanium screw extending through a channel in a longitudinal center of the abutment extending into the internal chamber of the titanium insert, the exterior threads of the titanium screw threaded into the threads of the internal circumferential wall of the titanium insert.
36. The two-piece dental implant in accordance with claim 32, further comprising: a. the anti-rotation members of the titanium insert are female semi-circular cutouts; and b. the anti-rotation members of the zirconium dioxide base piece are semi-circular male protrusions.
37. The two-piece dental implant in accordance with claim 32, further comprising: the non-round upper inner circumferential wall within generally circumferential top surface is hexagonal in shape.
38. A two-piece dental implant including: a. a zirconium dioxide base piece made of zirconium dioxide having a generally circular top surface with a circumferential bevel located on a circumferential edge of the generally circular top surface, the circumferential bevel higher than the generally circular top surface; b. a generally circular hollow chamber opening in the center of the generally circular top surface, the generally circular hollow chamber opening leading to a generally cylindrical hollow chamber located within the zirconium dioxide base piece, the generally cylindrical hollow chamber has interior sidewalls and terminates in a flat end wall, the generally circular top surface including oppositely disposed anti-rotation members protruding into the generally circular hollow chamber opening; c. a titanium insert made of titanium having an internal chamber with an interior circumferential wall with internal threads on the interior of the circumferential wall from a top to a bottom, the titanium insert having a smooth exterior sidewall of the interior circumferential wall having a flat distal end, the titanium insert is press fit inserted into and retained in the generally cylindrical hollow chamber of the zirconium dioxide base piece, the titanium insert has a generally circumferential top surface with parallel oppositely disposed anti-rotation members which respectively receive an anti-rotation member of the generally circular top surface of the zirconium diode base piece, the flat distal end of the titanium insert received and accepted by the flat end wall of the cylindrical hollow chamber of the zirconium dioxide base piece, the titanium insert including a non-round upper inner circumferential wall within the generally circular top surface; and d. the zirconium diode base piece has a top cylindrical section that surround a portion of the generally cylindrical hollow chamber and includes top micro-threads that extend from a base outer circumferential wall through top cylindrical section, a lower tapered section of the zirconium dioxide base piece includes exterior screw threads that begin from a lowermost portion of said micro-threads and continue to an exterior distal end of the zirconium dioxide base piece.
39. A two-piece dental implant including: a. a zirconium dioxide base piece made of zirconium dioxide having a generally circular top surface with a circumferential bevel located on a circumferential edge of the generally circular top surface, the circumferential bevel higher than the generally circular top surface; b. a generally circular hollow chamber opening in the center of the generally circular top surface, the generally circular hollow chamber opening leading to a generally cylindrical hollow chamber located within the zirconium dioxide base piece, the generally cylindrical hollow chamber has interior sidewalls and terminates in a flat end wall, the generally circular top surface including oppositely disposed anti-rotation members protruding into the generally circular hollow chamber opening; and c. a titanium insert made of titanium having an internal chamber with an interior circumferential wall with internal threads on the interior of the circumferential wall from a top to a bottom, the titanium insert having a smooth exterior sidewall of the interior circumferential wall having a flat distal end, the titanium insert is press fit inserted into and retained in the generally cylindrical hollow chamber of the zirconium dioxide base piece, the titanium insert has a generally circumferential top surface with parallel oppositely disposed anti-rotation members which respectively receive an anti-rotation member of the generally circular top surface of the zirconium diode base piece, the flat distal end of the titanium insert received and accepted by the flat end wall of the cylindrical hollow chamber of the zirconium dioxide base piece, the titanium insert including a non-round upper inner circumferential wall within the generally circular top surface.
40. The two-piece dental implant in accordance with claim 39, further comprising: the zirconium diode base piece has a top cylindrical section that surround a portion of the generally cylindrical hollow chamber and includes top micro-threads that extend from a base outer circumferential wall through top cylindrical section, a lower tapered section of the zirconium dioxide base piece includes exterior screw threads that begin from a lowermost portion of said micro-threads and continue to an exterior distal end of the zirconium dioxide base piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Referring particularly to the drawings for the purpose of illustration only and not limitation, there is illustrated:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
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[0031]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0032] Although specific embodiments of the present invention will now be described with reference to the drawings, it should be understood that such embodiments are by way of example only and merely illustrative of but a small number of the many possible specific embodiments which can represent applications of the principles of the present invention. Various changes and modifications obvious to one skilled in the art to which the present invention pertains are deemed to be within the spirit, scope and contemplation of the present invention.
[0033] Referring to
[0034] Referring to
[0035] Further referring to
[0036] Referring to
[0037] Referring to
[0038] Referring to both
[0039] By way of example, titanium insert 400 has an upper inner circumferential wall 422 in the shape of a hexagon that matches the hexagonal shape of a bottom of a healing cap 900 (
[0040] Titanium insert 400 has an upper inner circumferential wall 422 that has a shape that corresponds to the shape of an abutment to be inserted. By way of example, titanium insert 400 has an upper inner circumferential wall 422 in the shape of a hexagon that It will be appreciated that hexagonal is one anti-rotation shape and any non-round shape (square, pentagonal, octagonal, etc.) are within the spirit and scope of the present invention. Titanium insert 400 also has a lower inner circumferential wall 460 that contains insert internal threads 450 further defined in
[0041] Referring to
[0042] Referring to
[0043] Referring again to
[0044] Referring to
[0045] A further innovation of the present invention that is unique from the prior art, is the ability to have a screw from respective multiple inserts such as a healing cap, an impression coping, and an abutment that can be inserted and tightened with limited risk of damage to the Zirconium Dioxide base piece 300 during the tightening step.
[0046] In operation, a two-piece dental implant 700 comprising a Zirconium Dioxide base 300 and a titanium insert 400 is created by a mold wherein a milled opening 312 is made in the Zirconium Dioxide base piece 300 (also called Zirconium Dioxide implant base) which includes the components discussed in
[0047] A key innovation of this invention is the insertion of the titanium insert 400 within the Zirconium Dioxide base piece 300 so that pressure can be placed upon the titanium portion of the present invention two-piece Zirconium Dioxide implant 700 while abn attachment is threaded into the titanium insert 400.
[0048] The healing process involves the jawbone growing in between micro-threads 332 and screw threads 352 of Zirconium Dioxide base piece 300 so that the implant is secure before a final crown is inserted.
[0049] Referring to
[0050] The major improvement over the prior art in the present invention is to have a two-piece system that includes a titanium insert 400 (illustrated in
[0051] Referring to
[0052] Referring to
[0053] Further referring to
[0054] In summary, the Zirconium Dioxide base piece 300 with titanium insert 400 is threaded into the patient's jawbone and thereafter the top screw 910 of the healing cap 900 is threaded into the threads 450 of the titanium insert 400 and the top 906 of top screw 910 is flush with the top 918 of the bevel 920. On top of the bevel of a healing cap a fake tooth or crown is placed so that it is either bonded to adjacent teeth or a removable appliance. It is important that no direct pressure is placed onto the healing cap. In addition, the concave portion of the healing cap (which can be made of either titanium or Zirconium Dioxide) is unique because it allows the gum to grow into it so when the crown is placed in, the gum will not recede. The bevel 920 is titanium and has roughly a 45 degree angle so that tissue can grow around it because the bevel is at the gum line and there are no sharp corners. Then, the fake tooth or crown is put over the healing cap and affixed as described so that no pressure is put on the two-piece Zirconium Implant 700 while the jawbone and gum tissue is healing.
[0055] Further referring to
[0056] Referring to
[0057] Referring to
[0058] Referring to
[0059] In operation, after about 5 months the healing process is completed, the healing cap is removed and replaced with the impression coping inserted as discussed above. The dentist then has impression material in a tooth tray and the person bites down onto and into the impression material with the impression coping in place. The impression is used to make the crown. The impression coping is removed and placed into the impression material and the impression in the impression material and impression coping 1000 are sent to a laboratory to have the crown made and the healing cap is put back onto the two-piece Zirconium Dioxide implant 700 while the crown and abutment are being made in a laboratory.
[0060] Referring to
[0061] Referring to
[0062] A key innovation is that metal screws and metal healing cap and metal impression coping only come in contact with the metal insert plug 400 which is preferably made of titanium. The metal is concealed by the attractive, yet brittle, Zirconium Dioxide.
[0063] The circumference shapes used in the connection of inner circumferential wall 422 and corresponding hexagonal ends are byway of example only and it is within the spirit and scope of this invention for these shapes to be a multitude of different shapes that would perform the same anti-rotation function including but not limited to triangle, rectangle, pentagonal, hexagonal octagonal, rhombus, or trapezoid.
[0064] It is further within the spirit and scope of this invention to have other material used for the two-piece system. The Zirconium Dioxide base could be made of similar ceramic materials or similar materials that are suitable for placing in the jawbone for purposes of the fixture. Similarly, the titanum insert and corresponding titanium ends of the attachments described above can be made of materials other than titanium that have similar superior strength characteristics. The abutment 1100 can be made of metal such as titanium or can be made of Zirconium Dioxide.
[0065] Of course the present invention is not intended to be restricted to any particular form or arrangement, or any specific embodiment, or any specific use, disclosed herein, since the same may be modified in various particulars or relations without departing from the spirit or scope of the claimed invention herein above shown and described of which the apparatus or method shown is intended only for illustration and disclosure of an operative embodiment and not to show all of the various forms or modifications in which this invention might be embodied or operated.