TRACTOR PROTECTION VALVE ASSEMBLY AND ELECTRO-PNEUMATIC BRAKE SYSTEM OF A TRACTOR VEHICLE
20180334151 ยท 2018-11-22
Assignee
Inventors
Cpc classification
B60T8/323
PERFORMING OPERATIONS; TRANSPORTING
B60T7/22
PERFORMING OPERATIONS; TRANSPORTING
B60T2201/022
PERFORMING OPERATIONS; TRANSPORTING
B60T2201/024
PERFORMING OPERATIONS; TRANSPORTING
B60T13/268
PERFORMING OPERATIONS; TRANSPORTING
B60T13/683
PERFORMING OPERATIONS; TRANSPORTING
B60T8/00
PERFORMING OPERATIONS; TRANSPORTING
B60T8/1708
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T8/17
PERFORMING OPERATIONS; TRANSPORTING
B60T13/68
PERFORMING OPERATIONS; TRANSPORTING
B60T7/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electro-pneumatic tractor protection valve assembly (8) including a trailer supply input (84) for receiving a supply pressure, a trailer service output (87) for delivering a trailer supply pressure, a first supply input (81) for receiving a primary driver brake pressure, a second supply input (82) for receiving a secondary driver brake pressure, a dual brake valve (14) actuated by a brake pedal (10) and supplying the brake control pressures, a vent opening (86) for venting an internal conduit, a first electrically controlled pneumatic valve (92) to receive a first electric control signal for trailer assistance braking, and a trailer control output (85) for delivering a trailer brake control pressure. The valve assembly includes one single casing (8a) accommodating the first supply input (81), the second supply input (82), the trailer supply input (84), the trailer control output (85), the vent opening (86) and the trailer service output (87).
Claims
1. An electro-pneumatic tractor protection valve assembly (8) to be used in a tractor vehicle (1), for supplying a trailing vehicle (3) with a trailer supply pressure and with a trailer brake control pressure for enabling trailer brake processes of a trailer pneumatic brake system (4) of the trailing vehicle (3), the tractor protection valve assembly (8) comprising: a trailer supply input (84) for receiving at least one supply pressure, a trailer service output (87) for delivering the trailer supply pressure to a trailer supply line (120), a first supply input (81) for receiving a primary driver brake pressure and a second supply input (82) for receiving a secondary driver brake pressure, both the primary driver brake pressure and the secondary driver brake pressure to be supplied from a dual brake valve (14) actuated by a driver brake pedal (10), a vent (86) for venting at least one internal conduit (33) of the electro-pneumatic tractor protection valve assembly (8), a first electrically controlled pneumatic valve (92, 92) to receive a first electric control signal (S1) to start a trailer assistance brake process without actuation of the driver brake pedal (10), and a trailer control output (85) for delivering the trailer brake control pressure to a connected trailer control line (121) for starting a trailer brake process, the trailer control output (85) delivering the trailer brake control pressure in case of at least one of the following situations: the primary brake control pressure being supplied to the first supply input (81), the secondary brake control pressure being supplied to the second supply input (82), or the first electric control signal (S1) signaling an assistance brake process, wherein the electro-pneumatic tractor protection valve assembly (8) further comprises one single casing (8a), in which the first supply input (81), the second supply input (82), the trailer supply input (84), the trailer control output (85), the vent opening (86) and the trailer service output (87) are accommodated.
2. The tractor protection valve assembly (8) according to claim 1, further comprising at least a first two-way valve (26) with two inputs (26-1, 26-2) and one output (26-3) for passing through a maximum pressure of two applied pressures to the output (26-3).
3. The tractor protection valve assembly (8) according to claim 2, wherein the primary driver brake pressure received at the first supply input (81), the secondary driver brake pressure received at the second supply input (82), and a brake control pressure produced for assistance brake processes, and for passing through the maximum pressure as the trailer brake control pressure.
4. The tractor protection valve assembly (8) according to claim 3, further configured for receiving a pressure signal or supply pressure from a trailer assistance control valve (18) to be actuated by a driver for initiating a selective trailer brake as assistance anti-Jackknife brake function, the pressure signal or supply signal being one of the plurality of pressures.
5. The tractor protection valve assembly (8) according to claim 1, further comprising a tractor protection valve (27) pneumatically controlled by a trailer supply pressure, the tractor protection valve (27) comprising an input port (27-1), an output port (27-2), and a venting port (27-3), the tractor protection valve (27) configured for delivering the trailer brake control pressure to the trailer control output (85) when the trailer supply pressure acts on the venting port (27-3).
6. The tractor protection valve assembly (8) according to claim 1, wherein the first electrically controlled pneumatic solenoid valve (92) is a 2/2-solenoid valve configured for receiving the first electric control signal (S1), further comprising a second electrically controlled pneumatic solenoid valve (93) configured for receiving a second electric control signal (S2), wherein the first and second electrically controlled pneumatic solenoid valves (92, 93) are configured for enabling phases of pressure increase, pressure holding and pressure release at the trailer control output (85).
7. The tractor protection valve assembly (8) according to claim 1, wherein the first electrically controlled pneumatic solenoid valve (92) is a 3/2 way solenoid valve configured for receiving the first electric control signal (S1) and for enabling phases of pressure increase and pressure release at the trailer control output (85).
8. The tractor protection valve assembly (8) according to claim 1, wherein the casing (8a) is a die-cast part comprising bores forming conduits and further bores for inserting internal valves.
9. The tractor protection valve assembly (8) according to claim 1, wherein the trailer service output (87) is connected to the trailer service input (84) via at least one bore of the casing (8a), for passing the supply pressure received at the trailer supply input (84) through and delivering it as trailer brake supply pressure.
10. An electro-pneumatic brake system (2) for a tractor vehicle (1), comprising a tractor protection valve assembly (8) according to claim 1, a driver brake pedal (10) and a dual brake valve (14) to be actuated by the drivers brake pedal (10), a primary reservoir (11) and a secondary reservoir (12), which are connected to the first supply input (81) and the second supply input (82) of the tractor protection valve assembly (8) to be passed through the dual brake valve (14) as analog driver's brake pressures in dependence of the actuation of the driver brake pedal (10), a trailer supply valve (20) connected to the trailer supply input (84), a trailer supply valve handle (21) to be actuated for opening the trailer supply valve (20) to provide the trailer service output (87) with the trailer brake supply pressure, an electric control unit (6) outputting the at least one electric control signal (S1, S2) to the first solenoid valve (92) for enabling an assistance brake procedure of the trailing vehicle (3).
11. The electro-pneumatic brake system (2) according to claim 10, further comprising an external driver assistance system (5) outputting external brake request signals (XBR) to the electric control unit (6), the electric control unit (6) outputting the at least first control signal (S1) in dependence of the external brake request signals (XBR).
12. The electro-pneumatic brake system (2) according to claim 11, the external driver assistance system being selected of the group consisting of cruise control (CC), automatic cruise control (ACC) or pre-crash system for preventing a crash or lowering the damage in case of a crash.
13. The electro-pneumatic brake system (2) according to claim 10, further comprising a stability control system by selectively actuating brakes, wherein the electric control unit (6) realizes a stability control of the trailing vehicle (3) by outputting the at least first control signal (S1).
14. The electro-pneumatic brake system (2) according to claim 10, further comprising a trailer control valve (18) delivering a pressure signal or primary supply pressure and a trailer control valve handle (19) to actuate the trailer control valve (18) to initiate a selective trailer brake process as Anti-Jackknife process.
15. The electro-pneumatic brake system (2) according to claim 10, wherein the first solenoid valve (92) of the tractor protection valve assembly (8) is a 3/2 way solenoid valve for receiving the first electric control signal (S1) and enabling only phases of pressure increase and pressure release at the trailer control output (85) and the connected trailer control line (121), wherein the electric control unit (6) is configured for outputting the first electric control signal (S1), which is pulsed or intermittent to realize alternating phases of pressure increase an pressure release as a sawtooth profile in the trailer control line (121).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The invention is explained in more detail below be means of preferred embodiments shown the drawings, wherein
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[0038] The drawings are provided herewith for illustrative purposes only and are not intended to limit the scope of the present invention.
DETAILED DESCRIPTION OF THE DRAWINGS
[0039] A tractor vehicle 1 comprising an electro-pneumatic brake system 2 tows a trailing vehicle 3 comprising a pneumatic or electro-pneumatic brake system 4 is shown in
[0040] The electro-pneumatic brake system 2 of the tractor vehicle 1 comprises several brake circuits, for example according to
[0041] The tractor vehicle 1 is equipped with at least one driver assistance system 5, for example a cruise control (CC), adaptive cruise control (ACC), an ESC (electronic stability control) or a pre-crash system for preventing a crash or refusing damages of a crash. The driver assistance system 5 outputs external brake request signals XBR to the electronic control unit (ECU) 6 of the electro-pneumatic brake system 2, in order to start assistance brake procedures.
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[0043] A primary reservoir 11 and secondary reservoir 12 are provided in the electro-pneumatic brake system 2 for supplying the brake circuits 2a, 2b and 2c. A driver's brake pedal 10 controls a dual brake valve 14 which is interconnected between the primary reservoir 11 and secondary reservoir 12 serving as pressure supplies or pressure inputs, and the tractor protection valve assembly 8. Thus the device of
[0044] The tractor protection valve assembly (TPVA) 8 further comprises a trailer service output 87 to be connected with the trailing vehicle 3 via a trailer supply line 120, and a trailer control output 85 to be connected with the trailing vehicle 3 via a trailer control line 121 (trailer emergency line). The TSV line 22 is directly connected to the trailer supply line 120 via bores in the casing 8a of the tractor protection valve assembly 8. Both lines 120 and 121 extend between the vehicles 1 and 3 as pipes or hoses and can be marked by colors, e.g. a red color for the trailer supply line 120 and a blue or yellow color for the trailer control line 121.
[0045] 2/2-solenoid valves 92 and 93 are provided in the tractor protection valve assembly 8; the solenoid valves 92 and 93 inside the casing 8a are not depicted for reasons of clarity.
[0046] The function of the tractor protection valve assembly 8 is now described in detail on basis of the electro-pneumatic schemes of
[0047] According to the embodiment of
[0048] The trailing vehicle 3 comprises spring brakes 130, which are closed in their non-actuated basic position and must be released by the pressurized trailer supply line 120. If the driver actuates the TSV handle 21, the TSV line 22 is pressurized, thereby pressurizing the trailer supply line 120 and releasing the trailer spring brakes 130 in the trailing vehicle 3. Further the 3/2 tractor protection valve 27 is actuated into its open position connecting its ports 27-1 and 27-2. Thus trailer braking processes are afterwards initiated via the trailer control line 121, if the first control pipe 41 or the second control pipe 42 are pressured or if S1=1 thereby actuating solenoid valve 92 and pressurizing the second control pipe 42 as described hereinafter.
[0049] If an external brake request XBR is sent to the ECU 6, the ECU 6 controls the solenoid valves 92 and 93 by electric signals S1 and S2 in order to enable an assistance trailer brake procedure. The second control signal S2 switches the second solenoid valve 93 from its closed basic position into its open actuated position, thereby transferring the supply pressure p22 of the TSV line 22 to the second input of the two-way valve 26, which serves to pressurize the trailer control line 121 by the trailer supply pressure p120 independently of the pressure in the control pipes 41 and 42; the two-way valve 26 always passes the higher pressure of the two pressures acting upon its inputs 26-1 and 26-2 through to its output 26-3. The second solenoid valve 93 is used to vent the air in the connecting conduit 28 between the valves 92, 93, and 26.
[0050] The tractor protection valve assembly 8 according to the embodiment of
[0051] Thus in
[0052] The embodiment of
[0053] The first solenoid valve 92 is open in basic state thereby serving as an inlet valve comparable to an ABS inlet valve; the second solenoid valve 93 is closed in its basic state thereby serving as an outlet valve comparable to an ABS outlet valve. Thus, if tractor protection valve 27 is open, the solenoid valves 92 and 93 are comparable to ABS-valves, enabling phases of pressure increase (S1=0, S2=0), pressure constant (S1=1, S2=0) and pressure release (S1=1, S2=1) of the trailer control line 121. The first solenoid is used for blocking the pressure induced by the driver if the automatic pressure control is active. This ensures that the pressure in the trailer control line 121 can be lower than in the lines 41 and 42.
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[0055] The TPVA 8 of
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[0057] The embodiments of
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[0059] Further, only one solenoid is needed in case of the embodiments of
[0060] The casing 8a is preferably a die-cast part, in particular made of aluminum or steel, comprising bores as conduits and bores for inserting the internal valves, in particular valves 26, 27, 30, 92, 93, 94, and 292.
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[0062] The pneumatically actuated check valve 293 is realized by a diaphragm 293c, which is open in its basic position of
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[0065] In
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[0068] While the above description constitutes the preferred embodiments of the present invention, it will be appreciated that the invention is susceptible to modification, variation and change without departing from the proper scope and fair meaning of the accompanying claims.
TABLE-US-00001 LIST OF REFERENCE CHARACTERS 1 tractor vehicle 2 electro-pneumatic brake system 2a front axle brake circuit 2b rear axle brake circuit 2c trailer brake circuit 3 trailing vehicle 4 trailer pneumatic or electro-pneumatic brake system 5 driver assistance system e.g. cruise control (CC), automatic cruise control (ACC), ESC (electronic stability control) or pre-crash system for preventing a crash or refusing damages of a crash, 6 electronic control unit (ECU) of the electro pneumatic brake system 2 8 tractor protection valve assembly (TPVA) 8a casing of TPVA 8 10 driver's brake pedal 11 primary reservoir 12 secondary reservoir 14 dual brake valve 15 first supply pipe 16 second supply pipe 17 select high valve 18 trailer assistance control valve (TCV) 19 TCV handle 20 trailer supply valve (TSV) 21 TSV handle 22 TSV line 26 first shuttle valve (alternating check valve, two-way valve) 26-1 first input port 26-2 second input port 26-3 output port 27 tractor protection valve (TPV) 27-1 first port, input port 27-2 second port, output port 27-3 venting port 28 connecting conduit 30 second check valve 33 first conduit 34 second conduit 35 third conduit 41 first control pipe 42 second control pipe 43 TCV line 81 first supply input 82 second supply input 84 trailer supply input 85 trailer control output 86 vent 87 trailer service output 88 stoplight output 92 first solenoid valve, 3/2 way solenoid valve 93 second solenoid valve 94 third solenoid valve 95 pneumatically controlled 2/2-valve 120 trailer supply line 121 trailer control line, trailer emergency line 130 spring brake 131 trailer service brake 195 electrical pre-control unit 195 200 and ABS-valves 300 230 diaphragm 250 trailer assistance control valve of the prior art 292 pneumatic valve controlled by valve 92 292a, control inputs of 292 292b 293 pneumatic valve controlled by valve 93 293a control input of 293 293c diaphragm 294 pneumatic check valve 294a, control inputs of 294 294b 295 unidirectional check valve 1002 electro-pneumatic brake system of the prior art 1008 tractor protection valve (TPV) of the prior art XBR external brake request signal S1 first electric control signal S2 second electric control signal