Pouch Type Secondary Battery And Method For Manufacturing The Same

Abstract

Disclosed herein are a pouch type secondary battery and a method for manufacturing the same. A pouch type secondary battery may include an electrode assembly having a first width and a pouch type exterior in which a recess part configured to accommodate the electrode assembly is formed. The recess part may include a main recess part and a sub recess part. The main recess part may have a space defining a second width that is equal to or greater than the first width. The sub recess part may communicate with the main recess part and define a space having a third width less than the first width.

Claims

1. A pouch type secondary battery comprising: an electrode assembly having a first width; and a pouch type exterior including a recess part to accommodate the electrode assembly, wherein the recess part includes a main recess part and a sub recess part, the main recess part including a space having a second width equal to or greater than the first width, the sub recess part in communication with the main recess part and including a space having a third width less than the first width.

2. The pouch type secondary battery of claim 1, wherein the electrode assembly includes a main body and an electrode tab protruding therefrom, the main body configured to form a body of the electrode assembly, the electrode tab defining a fourth width equal to or less than the third width, at least a portion of the electrode tab being disposed in the sub recess part.

3. The pouch type secondary battery of claim 2, wherein a small angle formed by the main recess part and the sub recess part on an area through a cross-section extending along the protruding electrode tab is formed as a right angle or an obtuse angle.

4. The pouch type secondary battery of claim 2, wherein in a cross-section of the pouch type exterior in a direction along the protruding electrode tab, an area where the main recess part and the sub recess part meet is curved shape.

5. The pouch type secondary battery of claim 1, wherein a vertical height of the main recess part and a vertical height of the sub recess part are the same.

6. The pouch type secondary battery of claim 2, wherein a length of the main body of the electrode assembly is equal to or less than a length of the main recess part.

7. A method for manufacturing a pouch type secondary battery, the method comprising: preparing a pouch type exterior comprising a first area and a second area; pressing a portion of the first area to form a recess part in the first area; accommodating an electrode assembly having a first width in the recess part; rotating the second area about a folding area to fold the second area with respect to the first area such that the first area and the second area face each other; pulling the second area toward an end opposite to the folding area; and bonding at least a portion of a circumferential area of the first area to at least a portion of a circumferential area of the second area to form a sealing part, wherein the recess part includes a main recess part and a sub recess part, the main recess part including a space having a second width that is equal to or greater than a first width, the sub recess part being in communication with the main recess part and defining a space having a third width less than the first width.

8. The method of claim 7, wherein the step of pulling the second area toward an end opposite to the folding area includes a step of pulling an end of an area of the second area opposite the folding area.

9. The method of claim 7, wherein the step of pulling the second area toward an opposite end of the folding area includes a step of pulling the second area in a direction perpendicular to a direction of an electrode lead protruding from the pouch type exterior.

10. The method of claim 9, wherein the electrode assembly comprises an electrode tab protruding from the electrode assembly and connected to the electrode lead, the electrode tab defining a fourth width equal to or less than the third width, in the third step, at least a portion of the electrode tab being disposed in the sub recess part.

11. The method of claim 10, wherein the step of pressing a portion of the first area to form the recess part includes the step of forming a vertical height of the main recess part and a vertical height of the sub recess part to be equal.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] FIG. 1 is a vertical cross-sectional view of a pouch type secondary battery according to the present invention.

[0020] FIG. 2 is a vertical cross-sectional view of an exterior of the pouch type secondary battery of FIG. 1.

[0021] FIG. 3 is a horizontal cross-sectional view of the pouch type secondary battery of FIG. 1.

[0022] FIG. 4 is a vertical cross-sectional view of a recess part in an exterior according to a method for manufacturing a pouch type secondary battery of the present invention.

[0023] FIG. 5 is a vertical cross-sectional view illustrating an electrode assembly in the recess part of the exterior according to a method for manufacturing the pouch type secondary battery of the present invention.

[0024] FIG. 6 is a vertical cross-sectional view illustrating a shape of a second area of the exterior according to a method for manufacturing the pouch type secondary battery of the present invention.

MODE FOR CARRYING OUT THE INVENTION

[0025] Hereinafter, a pouch type secondary battery and a method for manufacturing the pouch type secondary battery according to the present invention will be described with reference to the drawings.

[0026] Pouch Type Secondary Battery

[0027] FIG. 1 is a vertical cross-sectional view illustrating a structure of a pouch type secondary battery according to the present invention, and FIG. 2 is a vertical cross-sectional view illustrating a structure of an exterior of the pouch type secondary battery according to the present invention. Also, FIG. 3 is a horizontal cross-sectional view illustrating the structure of the pouch type secondary battery according to the present invention.

[0028] As illustrated in FIGS. 1 and 3, a pouch type secondary battery 10 (hereinafter, referred to as a ‘secondary battery’) according to the present invention may comprise an electrode assembly 100. The electrode assembly 100 may have a structure in which electrodes and separators are alternately disposed in a thickness direction of the electrode assembly.

[0029] The electrode assembly 100 may comprise a main body 100a forming a body of the electrode assembly and an electrode tab 110 protruding from the main body 100a. As illustrated in FIG. 3, the electrode tab 100b may protrude in both directions of the electrode assembly 100. Here, the electrode tab protruding in one direction (for example, a left direction of the electrode assembly 100 in FIG. 3) of the electrode assembly 100 may be a positive electrode tab, and the electrode tab protruding in the other direction (for example, a right direction of the electrode assembly in FIG. 3) of the electrode assembly 100 may be a negative electrode tab.

[0030] The electrode assembly 100 may have a predetermined width and length. In this specification, the length of the electrode assembly 100 may be defined as a size of the electrode assembly 100 formed along a direction parallel to the direction in which the electrode tab 10b protrudes, and the width of the electrode assembly 100 may be defined as a size of the electrode assembly 100 formed along a direction perpendicular to the longitudinal direction of the electrode assembly.

[0031] According to the above definition, the electrode assembly 100 may have a first width W1 in a direction perpendicular to the direction in which the electrode tab 100b protrudes.

[0032] As illustrated in FIGS. 1 to 3, a secondary battery 10 according to the present invention may further comprise a pouch type exterior 200 (hereinafter, referred to as an ‘exterior’) that accommodates the electrode assembly 100. Here, a recess part 210 that accommodates the electrode assembly 100 may be formed in the exterior 200. The recess part 210 of the exterior 200 may have a shape that is recessed in one direction compared to other areas of the exterior. FIG. 2 illustrates a shape in which the recess part 210 is further recessed downward than other areas of the exterior 200.

[0033] In this specification, similar to a case of the electrode assembly, a length of each of the exterior 200 and the recess part 210 may be defined as a size of each of the exterior 200 and the recess part 210 formed along a direction parallel to the direction in which the electrode tab 100b protrudes, and a width of each of the exterior 200 and the recess part 210 may be defined as a size of each of the exterior 200 and the recess part 210 formed along a direction perpendicular to the longitudinal direction of each of the exterior 200 and the recess part 210.

[0034] Also, as illustrated in FIGS. 1 and 2, the exterior 200 may comprise a first area 200a and a second area 200b. Here, the first area 200a and the second area 200b may be in contact with each other, and the second area 200b may be folded with respect to the first area 200a by using a folding area 200c, which is a boundary between the first area 200a and the second area 200b, as an axis.

[0035] As illustrated in FIGS. 1 and 2, the recess part 210 may be formed only in the first area 200a of the exterior 200. However, unlike this, the recess part 210 may be formed in the first area 200a and the second area 200b of the exterior.

[0036] As illustrated in FIG. 3, a sealing part 220 formed by bonding a circumferential area of the first area 200a of the exterior 200 to a circumferential area of the second area 200b of the exterior 200 may be formed around the recess part 210 comprising a main recess part 212 and a sub recess part 214.

[0037] Also, as illustrated in FIG. 3, the secondary battery 10 according to the present invention may further comprise an electrode lead 300 protruding outward from the exterior 200. The electrode lead 300 may be electrically connected to the electrode assembly 100 by being connected to the electrode tab 100b. Similar to the electrode tab, the electrode lead 300 may also protrude in both directions of the exterior 200. Here, the electrode tab protruding in one direction (for example, a left direction of the exterior 200 in FIG. 3) of the exterior 200 may be a positive electrode lead, and the electrode lead protruding in the other direction (for example, a right direction of the exterior 200 in FIG. 3) of the exterior 200 may be a negative electrode lead. Also, the electrode lead 300 may protrude outward from the inside of the exterior 200 through the sealing part 220.

[0038] As illustrated in FIG. 3, the recess part 210 may comprise a main recess part 212 in which a space having a second width W2 that is equal to or greater than a first width W1, which is a width of the electrode assembly 100, is formed and a sub recess part 214 which communicates with the main recess part 212 and in which a space having a third width W3 less than the first width W1 is formed. Here, the main body 100a of the electrode assembly 100 may be disposed in the main recess part 212.

[0039] Also, according to the present invention, the fourth width W4, which is the width of the electrode tab 100b, may have a width that is equal to the third width W3, which is the width of the sub recess part 214, or less than the third width W3. Also, at least a portion of the electrode tab 100b may be disposed in the sub recess part 214.

[0040] As described above, according to the present invention, the recess part 210 formed in the exterior 200 may comprise the main recess part 212 and the sub recess part 214, which have widths different from each other, and the main body 100a and the electrode tab 100b of the electrode assembly 100 may be disposed in the main recess part 212 and the sub recess part 214, respectively. Here, since the width W3 of the sub recess part 214 is less than the width W1 of the electrode assembly 100, the main body 100a of the electrode assembly 100 may be prevented from being inserted into the space formed by the sub recess part 214. Thus, even if the electrode assembly 100 moves due to external force in the process of manufacturing the secondary battery or the process of using the secondary battery, the main body 100a of the electrode assembly 100 may be prevented from being separated from the main recess part 212.

[0041] Continuously, referring to FIG. 3, an area R on which the main recess part 212 and the sub recess part 214 meet each other may be formed in a cross-section when the exterior 200 is horizontally cut in the direction in which the electrode tab 100b protrudes. Here, the area Ron which the main recess part 212 and the sub recess part 214 meet each other may be formed in a curved shape.

[0042] When the electrode assembly 100 moves in the process of manufacturing the secondary battery or the process of using the secondary battery, the main body 100a of the electrode assembly 100 may be in contact with the area R on which the main recess part 212 and the sub recess part 214 meet each other. In this case, when the area R is formed sharply, the main body 100a of the electrode assembly 100 may be damaged.

[0043] On the other hand, when the area R is formed in the curved shape as in the present invention, even though the main body 100a of the electrode assembly 100 is in contact with the area R, the main body 100a may be maintained in its original state without being damaged.

[0044] Also, continuously, referring to FIG. 3, in the cross-section when the exterior 200 is horizontally cut in the direction in which the electrode tab 100b protrudes, a small angle θ of angles formed by the main recess part 212 and the sub recess part 214 on the area R on which the main recess part 212 and the sub recess part 214 meet each other may be formed as a right angle or an obtuse angle.

[0045] For example, when a small angle of the angles formed by the main recess part 212 and the sub recess part 214 is formed as an acute angle, the area R on which the main recess part 212 and the sub recess part 214 meet each other may protrude toward the main body 100a of the electrode assembly 100. In this case, when the area R and the main body 100a are in contact with each other, the main body 100a may be damaged.

[0046] On the other hand, as in the present invention, when the small angle θ of the angles formed by the main recess part 212 and the sub recess part 214 is formed as the right angle or the obtuse angle, the main body 100a may be maintained in its original state without being damaged by the area R.

[0047] According to the present invention, a vertical height of the main recess part 212 and a vertical height of the sub recess part 214 may be the same. In this case, when compared to the case in which the vertical height of the sub recess part 214 in which the electrode tab 100b is disposed is less than the vertical height of the main recess part 212, since a more amount of electrolyte is accommodated in an inner space of the exterior 200, the electrode assembly 100 may be more smoothly exhibited in performance.

[0048] Referring to FIG. 3, the main body 100a of the electrode assembly 100 may have a length L1 that is equal to or less than a length L2 of the main recess part 212 so that the electrode assembly 100 is smoothly accommodated in the recess part 210.

[0049] Method for Manufacturing Pouch Type Secondary Battery

[0050] FIG. 4 is a vertical cross-sectional view illustrating a shape in which a recess part is formed in an exterior in a method for manufacturing a pouch type secondary battery according to the present invention, and FIG. 5 is a vertical cross-sectional view illustrating a shape in which an electrode assembly is accommodated in the recess part of the exterior in the method for manufacturing the pouch type secondary battery according to the present invention. FIG. 6 is a vertical cross-sectional view illustrating a shape in which a second area of the exterior is folded and a shape in which the second area is pulled in one direction in the method for manufacturing the pouch type secondary battery according to the present invention.

[0051] As illustrated in FIG. 4, a method for manufacturing a secondary battery according to the present invention may comprise a first step of preparing a pouch type exterior 200 comprising a first area 200a and a second area 200b and a second step of pressing a portion of the first area 200a to form a recess part 210 in the first area 200a.

[0052] Also, as illustrated in FIG. 5, the method for manufacturing the secondary battery according to the present invention may further comprise a third step of accommodating an electrode assembly 100 having a first width W1 (see FIG. 3) in the recess part 210. As illustrated in FIG. 6, the method for manufacturing the secondary battery according to the present invention may further comprise a fourth step of folding the second area 200b with respect to the first area 200a so that the first area 200a and the second area 20b face each other. Thus, in the fourth step, a folding area 200c comprising an axis that rotates so that the second area 200b is folded with respect to the first area 200a may be formed on a boundary between the first area 200a and the second area 200b.

[0053] Also, as illustrated in FIG. 6, the method for manufacturing the secondary battery according to the present invention may further comprise a fifth step of pulling the second area 200b toward an end opposite to the area (i.e., the folding area 200c) on which the second area 200b is folded area with respect to the first area 200a. Here, the fifth step may be performed simultaneously with the fourth step or may be performed after the fourth step is completed.

[0054] According to the present invention, since the second area is pulled toward the end that is opposite to the folding area 200c during the folding of the exterior 200 or after the folding, a degree of outward protruding of the folding area 200c may be significantly reduced. Therefore, when compared to the related art, it is possible to prevent the pouch type secondary battery from interfering with other components constituting the battery module or the like.

[0055] More preferably, in the fifth step, the opposite end of the area (i.e., the folding area 200c) of the second area 200b, which is folded with respect to the first area 200a may be pulled.

[0056] Also, the method for manufacturing the secondary battery according to the present invention may further comprise a sixth step of bonding at least a portion of a circumferential area of the first area 200a to at least a portion of a circumferential area of the second area 200b to form a sealing part 220.

[0057] Here, the recess part 210 formed in the first area 200a of the exterior 200 in the second step may comprise a main recess part 212 in which a space having a second width W2 that is equal to or greater than a first width W1 of the electrode assembly 100 is formed and a sub recess part 214 which communicates with the main recess part 212 and in which a space having a third width W3 less than the first width W1 is formed.

[0058] Referring to FIG. 3, the secondary battery 10 manufactured by the method for manufacturing the secondary battery according to the present invention may comprise an electrode lead 300 protruding outward from the exterior 200. Here, according to the present invention, in the fifth step, the second area 200b may be pulled in a direction perpendicular to a direction in which the electrode lead 300 protrudes.

[0059] Also, the electrode assembly 100 provided in the secondary battery 10 manufactured by the method for manufacturing the secondary battery according to the present invention may comprise an electrode tab 100b protruding from the electrode assembly and connected to the electrode lead 300. Here, the electrode tab 100b may have a fourth width W4 that is equal to or less than the third width W3, which is the width of the sub recess part 214. According to the present invention, in the third step, at least a portion of the electrode tab 100b may be disposed in the sub recess part 214.

[0060] According to the present invention, since an electrolyte is sufficiently accommodated in an inner space of the exterior 200, in the second step, a vertical height of the main recess part 212 and a vertical height of the sub recess part 214 may be the same so that performance of the electrode assembly 100 is smoothly exhibited.

[0061] While the embodiments of the present invention have been described with reference to the specific embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.

DESCRIPTION OF THE SYMBOLS

[0062] 10: Secondary battery [0063] 100: Electrode assembly [0064] 100a: Main body [0065] 100b: Electrode tab [0066] 200: Exterior [0067] 200a: First area [0068] 200b: Second area [0069] 200c: Folding area [0070] 210: Recess part [0071] 212: Main recess part [0072] 214: Sub recess part [0073] 220: Sealing part [0074] 300: Electrode lead [0075] W1: Width of electrode assembly [0076] W2: Width of main recess part [0077] W3: Width of sub recess part [0078] W4: Width of electrode tab [0079] R: area on which main recess part and sub recess part meet each other [0080] θ: Small angle of angles formed by main recess part and sub recess part