Support mechanism for processing unit in sheet processing device
10131514 ยท 2018-11-20
Assignee
Inventors
Cpc classification
B65H31/3081
PERFORMING OPERATIONS; TRANSPORTING
B65H31/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/11151
PERFORMING OPERATIONS; TRANSPORTING
B65H2403/513
PERFORMING OPERATIONS; TRANSPORTING
B65H2408/1222
PERFORMING OPERATIONS; TRANSPORTING
B65H2403/41
PERFORMING OPERATIONS; TRANSPORTING
B65H37/04
PERFORMING OPERATIONS; TRANSPORTING
B65H43/00
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4213
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4212
PERFORMING OPERATIONS; TRANSPORTING
B65H31/38
PERFORMING OPERATIONS; TRANSPORTING
B65H31/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H37/04
PERFORMING OPERATIONS; TRANSPORTING
B65H43/00
PERFORMING OPERATIONS; TRANSPORTING
B65H31/38
PERFORMING OPERATIONS; TRANSPORTING
B65H31/30
PERFORMING OPERATIONS; TRANSPORTING
B65H31/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is to provide a processing unit which can move smoothly to accurate position in a proper posture. The processing unit is provided with a support mechanism that supports a processing unit 26 so as to allow the processing unit 26 to be moved to a sheet processing position (processing tray) 24. The support mechanism includes the processing unit 26 and first and second support portions 50 and 55 that support the processing unit 26. The first and second support portions 50 and 55 apply, to different positions (j and k) of the processing unit 26 which are spaced from each other, a support force Fa acting from below to above (in a direction opposite to a gravity acting direction) and a support force Fb acting from above to below (in a direction same as the gravity acting direction), respectively.
Claims
1. A processing apparatus comprising: a moving portion that is movable in a predetermined direction and includes a processing-unit that processes a sheet, a first portion moving along with the processing unit in the predetermined direction, and a second portion moving along with the processing unit in the predetermined direction; a first support portion that contacts directly the first portion and applies a support force acting from below to above to the first portion; and a second support portion that contacts directly the second portion and applies a support force acting from above to below to the second portion, wherein in a direction orthogonal to the predetermined direction and in a horizontal direction, a first position where the first support portion applies a support force acting from below to above to the first portion is positioned between a gravity center position of the processing unit and a second position where the second support portion applies a support force acting from above to below to the second portion, and wherein there is no contact portion which contacts directly the moving portion at a position opposite to the second position across the gravity center position in the direction orthogonal to the predetermined direction and in the horizontal direction and applies a support force acting from below to above to the moving portion.
2. The sheet processing apparatus according to claim 1, wherein the first portion is disposed at a bottom portion of the moving portion, the first support portion is constituted by a contact surface to be contacted with the first portion, the second support portion is constituted by a contact surface to be contacted with the second portion, and the contact surfaces are extending in the predetermined direction.
3. The sheet processing apparatus according to claim 1, wherein one of the first and second support portions is disposed on one side with respect to a processing position of the moving portion, and the other one of the first and second support portions is disposed on the other side with respect to the processing position.
4. The sheet processing apparatus according to claim 1, wherein at least one of the first portion and second portion is formed from a rolling roller.
5. The sheet processing apparatus according to claim 1, further comprising: a guide section that moves the moving portion at a predetermined stroke.
6. The sheet processing apparatus according to claim 5, wherein the guide section is a guide member that is disposed in the predetermined direction and has a guide area that moves the moving portion in a predetermined posture and a guide area that changes an angle posture of the moving portion.
7. The sheet processing apparatus according to claim 1, wherein the processing unit binds a sheet bundle set on a sheet processing-tray.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) Hereinafter, the present invention will be described in detail according to an illustrated preferred embodiment. The present invention relates to a support mechanism for a processing unit provided in a sheet processing device. A sheet processing device A1 generally means a device that handles a sheet (a single sheet or a sheet bundle) such as a post-processing device (finisher), a bookbinding device, or a printer.
(10) The post-processing device B1 incorporates therein a processing unit B. The processing unit B is a unit that applies predetermined processing to the sheet according to device specification. As the processing unit B, various types such as a punch unit that punches file holes in the sheet, a stamp unit that stamps the sheet, a folding unit that performs sheet folding processing, and a trimming unit that trims the sheet are known. The processing unit B may be configured as a single-function unit that has any one of these functions or may be configured as a multifunction unit that has two or more of these functions. In the example of
(11) A configuration of the image forming device A of
(12) The sheet supply section 1 delivers, to a sheet feed path 7, the sheet from a plurality of sheet cassettes 5a, 5b, and 5c by means of a sheet feeder (feed roller) 6. To this end, a separating member such as a separating claw is incorporated in each of the sheet cassettes 5a, 5b, and 5c. A reference numeral 8 denotes a resist roller disposed in the sheet feed path 7. The sheet fed from the sheet supply section 1 is made to wait while being subjected to skew correction by the resist roller 8.
(13) As the image forming section 2, there are known various kinds of mechanisms that form an image on the sheet. In the example of
(14) In sync with the image synthesis on the transfer belt 12, the sheet made to wait on the sheet feed path 7 is fed to a transfer section 13 and subjected to image transfer by a charger roller 13a disposed in the transfer section 13. The resultant sheet is subjected to fixing by a fixing device 14 disposed downstream of the charger roller 13a and then fed to the sheet discharge section 3.
(15) The sheet discharge section 3 is constituted by a conveying path that conveys the sheet from the image forming section 2 to a sheet discharge port 16 formed in a device housing 4. A reference numeral 18 denotes a duplex path that reverses the sheet fed to the sheet discharge port 16 and guides the resultant sheet to the resist roller 8 of the sheet supply section 1.
(16) The device housing 4 incorporating the above-mentioned sheet supply section 1, the image forming section 2, and the sheet discharge section 3 has a sheet discharge area 15 connected to the sheet discharge port 16. The post-processing device B1 provided with the processing unit B (26) is provided in the sheet discharge area 15.
(17) A reference symbol C denotes a scanner unit. The scanner unit C reads an image on the sheet placed on a platen 19a by means of an image reading section 19b and transmits read data to the image forming device A. A reference symbol D denotes a document feeder equipped with the scanner unit C.
(18) [Post-Processing Device]
(19) The following describes the post-processing device B1 that applies post-processing to the sheet fed from the image forming device A. The processing unit B (26) is mounted to a processing section (processing tray 24 to be described later) of the post-processing device B1. The processing unit B (26) is supported so as to be movable to a plurality of processing positions.
(20)
(21) As illustrated in
(22) The sheet carry-in path 22 is provided with a carry-in roller 31 and a discharge roller 32 (which constitute a path conveying section) that convey the sheet. A not illustrated drive motor is connected to each of the rollers 31 and 32. The sheet carry-in path 22 is further provided with an entrance sensor Se1 that detects carry-in of the sheet and a discharge sensor Se2 that detects carry-out of the sheet.
(23) The processing tray 24 is provided with a sheet carry-in section 35 that carries the sheet on the tray, a sheet regulating section 40 (stopper member) that makes the sheet abut against a predetermined position thereof to stop the sheet, and an aligning section 45. The sheet carry-in section 35 includes a conveying section 36 (illustrated one is a paddle rotary member) that reverses a conveying direction of the sheet fed from the path discharge port 23 to guide the sheet onto the processing tray 24 and a conveying section 33 (illustrated one is a ring-shaped belt rotary member) that makes the sheet abut against the sheet regulating section 40 for sheet alignment.
(24) In the processing tray 24, the binding processing unit 26 that applies binding processing to an accumulated sheet bundle positionally regulated by the sheet regulating section 40 is disposed so as to be movable in a sheet width direction (depth direction of a paper surface of
(25) In the processing unit 26, a drive motor is fixed to a unit frame, and rotation of the drive motor is transmitted to a drive cam. The drive cam is connected with an operation arm member configured to be moved up and down in a sheet binding direction. This operation arm member is used to move up and down a staple head. The staple head incorporates therein a drive plate that inserts a staple needle into the sheet bundle and a bending member that bends the staple needle into a U-like shape. The staple head receives the staple needle (blank) from a cartridge 39 housing the staple needles.
(26) Further, in the unit frame, an anvil section (not illustrated) is provided at a position opposite to the drive plate. The anvil section bends a tip end of the needle that has been inserted into the sheet bundle.
(27) Through descending operation of the stapler head, the thus configured processing unit B (26) bends the blank needle supplied from an external cartridge into a U-like shape (perform shaping of the blank needle), inserts the resultant needle into the sheet bundle, and makes the needle abut against the anvil section to bend the needle tip, whereby the bending processing is achieved. The configuration of the staple unit is disclosed in JP H09-201780A and JP H10-249753A, and stapler devices having any configuration including those disclosed in these publications may be adopted in the present invention.
(28) [Support Mechanism for Processing Unit]
(29) The device frame 20a has a frame structure that supports mechanisms (a sheet conveying path mechanism section, a tray mechanism, a conveying mechanism, etc.). The illustrated device frame 20a adopts a framework structure in which a pair of opposing side frames (not illustrated) and a stay member connecting the both opposing frames and constituting a bottom frame 20e. The bottom frame 20e movably supports the processing unit 26 in the sheet width direction of the processing tray 24 (processing section). Hereinafter, the bottom frame 20e is referred to as a support frame.
(30) That is, the left and right opposing side frames (not illustrated) have, at the bottom of the unit, the stay-like support frame 20e. As illustrated in
(31) The processing unit 26 is constituted by a main body 26a having the above-mentioned configurations and a base frame 26x integrally formed with the main body 26a. The first and second support portions 50 and 55 are provided between the base frame 26x and the support frame 20e as follows.
(32) The first support portion 50 applies a support force Fa1 to the base frame 26x from below to above in a direction opposite to a gravity acting direction. The support frame 20e has a mounting support surface 20x. As illustrated in
(33) As illustrated in
(34) As illustrated in
(35) The processing tray 24 is inclined at a predetermined angle such that the sheet placed thereon abuts against the sheet regulating section 40 by its own weight (see
(36) In the present invention, the first support portion 50 is constituted by the mounting support surface (flat surface) 20x, and the rolling roller 52 is mounted to the base frame 26x so as to protrude therefrom, whereby the first support portion 50 and the base frame 26x are engaged with each other. Alternatively, a reverse configuration may be adopted. That is, the rolling roller 52 is mounted to the first support portion 50 so as to protrude therefrom and the base frame 26X is constituted by a plane to be engaged with the first support portion 50. Further, alternatively, both the first support portion 50 and the base frame 26x may be formed into a sliding surface (flat surface).
(37) The second support portion 55 applies support forces Fb1 and Fb2 to the base frame 26x from above to below in the same direction as the gravity acting direction. In the illustrated example, the second support portion 55 is constituted by a lifting prevention roller 53 and a holding guide 56. A rolling roller 54 is integrally mounted to the base frame 26x by means of a bracket 57. A peripheral surface of the rolling roller 54 slides along a rear surface of the support frame 20e. Thus, when a tilting force (rotation moment) in an illustrated arrow x direction acts on the base frame 26x, the lifting of the processing unit B (26) is prevented by an engagement between the rolling roller 54 and the support frame 20e.
(38) The holding guide 56 has a guide member disposed over a top plate of the base frame 26x, a side wall step portion (step portion in the illustrated example), and the like. The holding guide 56 is configured to press the base frame 26x from above to below (in the same direction as the gravity acting direction) so as to prevent the lifting of the processing unit B (26). As a result, the support forces Fb1 and Fb2 act on the base frame 26x in the same direction as the gravity acting direction.
(39) As described above, the second support portion 55 makes the support force Fb act at two points (rolling roller 54 and holding guide 56); alternatively, the second support portion 55 may make the support force Fb act at any one of the two points, and the base frame 26x and the support frame 55 may be formed into a flat surface to be engaged with each other or may be engaged with the rolling roller 54 interposed therebetween.
(40) The following describes a positional relationship when a weight of the processing unit B (26) is supported by the first and second support portions 50 and 55. In terms of design philosophy, an application point (q of
(41) The balance between the support forces is set so as to optimize an engagement state between the guide rails 42, 43 to be described later and the rolling rollers 52, 54, and 58. When the moment [W(distance between q and j)] that the unit gravity center W applies and the moment [Fb(distance between k and j)] of the reaction force (reaction force of the lifting force) applied to the application points k1 and k2 of the second support portion 55 are balanced with the application point j of the first support portion 50 as a center to prevent occurrence of a deviation in the processing unit 26, smooth positional movement is achieved between the guide rails 42, 43 to be described later and the rolling rollers 52, 54, and 58.
(42) However, when the above moments become unbalanced to cause an inclination in the processing unit as illustrated in
(43) In the present invention, the positional relationship between the gravity center position of the processing unit B (26) and the first and second support portions 50 and 55 is not limited to the above-mentioned relationship, but the first support portion 50 and the application point (q) of the gravity center W may coincide with each other, or the application point (j of
(44) Further, like the second support portion 55, the first support portion 50 may have a structure in which it supports the base frame 26X at a plurality of positions thereof. In this case, balance is taken into consideration with the relationship among forces (resistance force, reaction force, etc.) regarded as a synthesized force.
(45) The processing unit 26 may receive application of a processing force at a predetermined position thereof. Specifically, the mechanisms that perform staple binding, stapleless binding, stamp processing, punch processing, folding processing, respectively, may receive an impressive force (acting force) Pt at a processing position thereof. This acting force is to be supported by the first and second support portions 50 and 55 or guide mechanism. Thus, preferably, the application point of the acting force Pt, support point j of the first support portion 50, and a load point q of the unit gravity center are balanced left and right centering on the support point as illustrated in
(46) [Side Aligning Section]
(47) A side aligning section 45 (hereinafter, referred to as side aligning member) is provided in the processing tray 24. The side aligning section 45 positions the sheet abutting against the sheet regulating section 40 in a direction perpendicular to the sheet discharge direction (sheet width direction).
(48) A configuration of the side aligning member 45 differs depending on whether sheets having different sizes on the processing tray are aligned with a center of the sheet as a reference or with one end thereof as a reference. In the configuration illustrated in the example of
(49) The side aligning member 45 has a pair of left and right opposing side aligning members 46 (46F, 46R) each protruding upward from a sheet placement surface 24a of the processing tray and having a regulating surface 46x engaged with a side edge of the sheet. The pair of left and right side aligning members 46 are disposed on the processing tray 24 so as to be reciprocated at a predetermined stroke. This stroke is set by a difference in size between maximum and minimum size sheets and an offset amount by which aligned sheet bundle is moved (offset conveyed) in the left or right direction.
(50) As illustrated in
(51) The left and right side aligning members 46R and 46F are supported so as to be slidable by means of a plurality of guide rollers 49 (or a rail member) on a tray rear surface side. Further, racks 47 are integrally formed with the respective left and right side aligning members 46R and 46F. Aligning motors M6 and M7 are connected to the respective left and right racks 47 through a pinion 48. The left and right aligning motors M6 and M7 are each constituted by a stepping motor. A not illustrated position sensor is used to detect positions of the left and right side aligning members 46R and 46F, and the left and right side aligning members 46R and 46F can be moved in both the left and right directions by a predetermined amount based on a detection value from the position sensor.
(52) The above aligning member moving mechanism can be achieved by a configuration other than the illustrated rack and pinion mechanism. For example, the left and right side aligning members 46R and 46F may be fixed to a timing belt which is connected to a motor reciprocating the belt in the left-right direction by a pulley.
(53) In the above configuration, a controller (not illustrated) makes the left and right side aligning members 46R and 46F wait at a predetermined waiting position (sheet width+) based on sheet size information provided from the image forming device A. In this state, the sheets are carried onto the processing tray, and aligning operation is started at a timing at which the sheet end abuts against the sheet regulating section 40. In the aligning operation, the left and right aligning motors M6 and M7 are rotated in opposite directions (mutually approaching direction) by the same amount. Then, the sheets that have been carried onto the processing tray 24 are positioned with the sheet center as a reference and stacked in a bundle. By repeating the carrying-in operation and aligning operation, the sheets are aligned and accumulated on the processing tray in a bundle. At this time, the sheets having different sizes are positioned with the sheet center as a reference.
(54) The sheets that have been accumulated on the processing tray with the sheet center as a reference are subjected to binding (multi-binding), in this posture, at a plurality of positions (of the sheet rear edge or sheet front edge) spaced apart from each other at a predetermined interval. When the binding is performed at the sheet corner, one of the left and right side aligning members 46R and 46F is moved to a position where the sheet side edge is set to a designated binding position.
(55) Then, the other one of the side aligning members is moved in the approaching direction. A movement amount in the approaching direction is calculated based on the sheet size. As a result, the sheets that have been carried onto the processing tray 24 are aligned such that the right side edge thereof coincides with the binding position for the right corner binding and that the left side edge thereof coincides with the binding position for the left corner binding.
(56) [Position Moving Mechanism of Processing Unit]
(57) As described above, the processing unit 26 is supported by the first and second support portions 50 and 55, and the first and second support portions 50 and 55 are disposed so as to be movable according to the sheet processing position. The following describes a position moving mechanism of the processing unit 26. The support frame 20e is provided with a guide section and a drive section that move the processing unit 26 in a predetermined posture.
(58) A traveling guide rail 42 (hereinafter, referred to merely as guide rail) and a slide cam 43 are disposed on the support frame 20e. The guide rail 42 has a traveling rail surface 42x, and the slide cam 43 has a traveling cam surface 43x. A combination of the traveling rail surface 42x and the traveling cam surface 43x can support the processing unit 26 so as to allow the processing unit 26 to be reciprocated at a predetermined stroke, as well as, can control the unit angle posture.
(59) The rail surface 42x and the cam surface 43x of the traveling guide rail 42 and the slide cam 43 are formed so as to allow the processing unit 26 to be reciprocated within a moving range thereof (including a sheet carry-in area, a manual insertion area, and an eco-binding area). The traveling guide rail 42 is formed of a rail member having a stroke along a rear end regulating member 41 of the processing tray 24. In the illustrated example, the traveling guide rail 42 is constituted by an opening groove formed in the support frame 20e.
(60) The traveling rail surface 42x is formed along the opening groove and disposed in parallel to the rear end regulating member 41 of the processing tray at its straight line part. The slide cam 43 is disposed spaced apart from the traveling rail surface. In the illustrated example, the slide cam 43 is constituted by a groove cam formed in the support frame 20e. The traveling cam surface 43x is formed along the groove cam.
(61) The moving unit 26 (processing unit) is fixed to a traveling belt 44 connected to a drive motor (traveling motor) M11. The traveling belt 44 is wound around a par of pulleys rotatably supported by the support frame 20e, and the drive motor is connected to one of the pulleys. Thus, the processing unit 26 is reciprocated at a predetermined stroke by normal/reverse rotation of the traveling motor M11.
(62) There are formed, between the traveling rail surface and the traveling cam surface, parallel interval portions (span G1) 43a and 43b, narrow swinging interval portions (span G2) 43c and 43d, and a narrower swinging interval portion (span G3) 43e (span G1>span G2>span G3). In the span G1, the unit is parallel to the sheet rear edge. In the span G2, the unit is inclined to the left or right. In the span G3, the unit is inclined more (to the right in the drawing).
(63) The structure of the traveling guide rail 42 is not limited to the opening groove structure, but a guide rod, a projection rib, and other various structures may be adopted. Further, the structure of the slide cam 43 is not limited to the cam groove, but various structures, such as a projection rib member, that have a cam surface for guiding the processing unit 26 in a predetermined stroke direction may be adopted.
(64) The processing unit 26 is engaged with the traveling guide rail 42 and the slide cam 43 as follows. As illustrated in
(65) With the above configuration, the processing unit 26 is movably supported by the support frame 20e through the rolling rollers 52a and 52b and the guide roller 53. The first rolling roller 58 and the second rolling roller 54 are rotated along the respective traveling rail surface 42x and the traveling cam surface 43x to travel therealong.