Article of footwear with sole member
10130141 ยท 2018-11-20
Assignee
Inventors
Cpc classification
A43B13/141
HUMAN NECESSITIES
A43B13/226
HUMAN NECESSITIES
A43B5/02
HUMAN NECESSITIES
International classification
A43B5/02
HUMAN NECESSITIES
A43B13/22
HUMAN NECESSITIES
Abstract
An article of footwear has a sole member with an exposed central torsion bar or rod connecting the heel region of the sole member to the forefoot region of the sole member. The torsion bar or rod may be supported at either end by sockets of the sole member. The torsion bar or rod may also be supported at one or more intermediate points by a hollow component. This hollow component may itself be supported by ribs extending to the medial and lateral sides of the sole member, respectively. The torsion bar or rod, the sockets, the hollow component and the ribs form a suspension structure connecting the forefoot region of the sole member to the heel region of the sole member.
Claims
1. An article of footwear comprising: a sole member having a forefoot portion, a heel portion, and a midfoot portion connecting the forefoot portion to the heel portion; a torsion bar received at a forefoot end within a forefoot socket in the forefoot portion of the sole member and at a heel end within a heel socket in the heel portion of the sole member; the torsion bar being free to rotate within the forefoot socket and within the heel socket; a hollow component spaced apart from each of the forefoot socket and the heel socket and having a bore positioned between the forefoot socket and the heel socket in the midfoot portion of the sole member; said hollow component receiving the torsion bar within the bore such that the torsion bar is free to rotate within the hollow component; a medial rib extending from the hollow component to the midfoot portion of the sole member; a lateral rib extending from the hollow component to the midfoot portion of the sole member; and an upper attached to the sole member.
2. The article of footwear of claim 1, wherein the bore has a cross-sectional shape that corresponds with a non-circular cross-sectional shape of the torsion bar so that the torsion bar closely fits within the bore.
3. The article of footwear of claim 1, wherein the torsion bar is replaceable.
4. The article of footwear of claim 1, further comprising a second hollow component including a second bore in the midfoot portion of the sole member; the second hollow component disposed between the hollow component and the forefoot end and receiving the torsion bar within the second bore such that the torsion bar is free to rotate within the second hollow component; the hollow component being spaced from the second hollow component such that the torsion bar is visible between the hollow component and the second hollow component.
5. The article of footwear of claim 1, wherein the torsion bar has a non-circular cross-sectional shape with a major axis and a minor axis, wherein a first length of the major axis is greater than a first width of the minor axis; wherein the bore has an interior surface; and wherein a portion of the torsion bar proximate the major axis contacts the interior surface of the bore when the torsion bar is rotated.
6. The article of footwear of claim 5, wherein a cross-section of the torsion bar is elliptical and wherein a cross-section of the bore is elliptical.
7. A sole member for an article of footwear comprising: ground-engaging members attached to a forefoot portion of the sole member and ground-engaging members attached to a heel portion of the sole member; a torsion bar having an exposed intermediate portion, the torsion bar received at a forefoot end within a forefoot socket in the forefoot portion of the sole member and at a heel end within a heel socket in the heel portion of the sole member; the torsion bar being restricted from rotating within the forefoot socket, and the torsion bar being restricted from rotating within the heel socket; a first hollow component spaced apart from each of the forefoot socket and the heel socket, and having a bore positioned between the forefoot socket and the heel socket in a midfoot region of the sole member; said first hollow component receiving the torsion bar, wherein the torsion bar is free to rotate within the bore; and at least one rib in the midfoot region extending from the first hollow component to the sole member.
8. The sole member according to claim 7, wherein the first hollow component is spaced from the forefoot socket such that a first portion of the torsion bar is exposed between the forefoot socket and the first hollow component; and wherein the first hollow component also is spaced from the heel socket such that a second portion of the torsion bar is exposed between the heel socket and the first hollow component.
9. The article of footwear of claim 7, further comprising a second hollow component including a second bore in the midfoot region of the sole member; the second hollow component disposed between the first hollow component and the forefoot end and receiving the torsion bar within the second bore such that the torsion bar is free to rotate within the second hollow component; the first hollow component being spaced from the second hollow component such that the torsion bar is visible between the first hollow component and the second hollow component.
10. The sole member of claim 7, wherein the exposed intermediate portion of the torsion bar has an upward curvature.
11. The sole member of claim 7, wherein the first hollow component is supported by a medial rib and a lateral rib extending from opposite sides of the first hollow component to the midfoot region of the sole member.
12. The article of footwear of claim 7, wherein the torsion bar has a non-circular cross-sectional shape with a major axis and a minor axis, wherein a first length of the major axis is greater than a first width of the minor axis; wherein the bore has an interior surface; and wherein a portion of the torsion bar proximate the major axis contacts the interior surface of the bore when the torsion bar is rotated.
13. The article of footwear of claim 12, wherein a cross-section of the torsion bar is elliptical and wherein a cross-section of the bore is elliptical.
14. An article of footwear comprising: an upper; a sole plate attached to the upper, said sole plate having a forward portion, a rearward portion, and a midfoot portion connecting the forward portion to the rearward portion; a torsion bar inserted at a forward end into a forward socket and at a rearward end into a rearward socket; a first hollow component spaced apart and separated from each of the forefoot socket and the heel socket and comprising a first bore in the midfoot portion of the sole plate; the first hollow component spaced apart from each of the forefoot socket and the heel socket and rotatably supporting the torsion bar at a position between the forward end and the rearward end; a second hollow component comprising a second bore in the midfoot portion of the sole plate; the second hollow component rotatably supporting the torsion bar at a position between the first hollow component and the forward end; the first hollow component being spaced from the second hollow component such that the torsion bar is visible between the first hollow component and the second hollow component; a first medial rib extending from the first hollow component to the midfoot portion; a lateral rib extending from the hollow component to the midfoot portion.
15. The article of footwear of claim 14, wherein the torsion bar is free to rotate within both the forward socket and the rearward socket.
16. The article of footwear of claim 14, wherein the sole plate has an opening between the forward portion and the rearward portion.
17. The article of footwear of claim 14, wherein the midfoot portion is integrally formed with both the heel socket and the forefoot socket.
18. The article of footwear of claim 14, wherein the second hollow component is spaced from the forward end such that the torsion bar is visible between the second hollow component and the forward end.
19. The article of footwear of claim 14, wherein the torsion bar has a non-circular cross-sectional shape with a major axis and a minor axis, wherein a first length of the major axis is greater than a first width of the minor axis; wherein the first bore has an interior surface; and wherein a portion of the torsion bar proximate the major axis contacts the interior surface of the first bore when the torsion bar is rotated.
20. The article of footwear of claim 19, wherein a cross-section of the torsion bar is elliptical and wherein a cross-section of the first bore is elliptical.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
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DETAILED DESCRIPTION
(19) For clarity, the detailed descriptions herein describe certain exemplary embodiments, but the disclosure herein may be applied to any article of footwear comprising certain of the features described herein and recited in the claims. In particular, although the following detailed description discusses exemplary embodiments, in the form of footwear such as baseball shoes and soccer shoes, the disclosures herein may be applied to a wide range of footwear.
(20) Articles of footwear using a sole member fabricated according to the descriptions herein provide resistance to bending of the footwear, while providing much less resistance to twisting motions. Such articles of footwear may improve performance by allowing twisting motions necessary to a particular activity while simultaneously protecting the wearer's foot by preventing the foot from bending excessively. This optimizes the wearer's performance as he or she turns, twists, kicks, leaps and/or lands during his or her athletic or other physical activities.
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(22) The term sole member as used throughout this detailed description and in the claims is intended to describe any component, structure or member that is configured to contact a ground surface along the bottom of an article of footwear. It will therefore be understood that the term is not intended to be limited to components having particular material characteristics and/or material compositions. For example, in different embodiments the rigidity of a sole member could vary. In particular, while a sole member may be configured as substantially rigid structure, in other embodiments a sole member may be configured to bend, twist, compress, stretch or otherwise deform. The sole member could be a sole plate, an outsole, or any other type of ground-contacting component of an article of footwear.
(23) Also, in some embodiments, sole member may have ground-engaging members such as cleats, spikes or other ground-engaging protuberances extending the bottom surface of the sole member. In other embodiments, the sole member may not have any such protuberances.
(24) In embodiments described herein, sole member 100 may be the primary ground-contacting structure for an article of footwear. Sole member 100 may provide traction, while attenuating ground reaction forces as the footwear is pressed against the ground. Although the following detailed description of embodiments primarily describes sports shoes, other embodiments could be any article of footwear. In addition to sports shoes such as soccer shoes, baseball shoes, golf shoes, track shoes, rugby shoes, running shoes, tennis shoes, field hockey shoes and lacrosse shoes, embodiments can also include, for example, hiking boots, work boots and recreational footwear.
(25) As shown in
(26) Although
(27) Some embodiments may include provisions to facilitate traction. In some embodiments, sole member 100 may include one or more ground engaging members. In some embodiments, sole member 100 may include forefoot ground-engaging members 101 at forefoot portion 102 and heel ground-engaging members 106 at heel portion 103, as illustrated in
(28) In addition to the embodiments described herein and shown in the figures, sole member 100 may have any number of different configurations or structures. For example, the position, number, dimensions and shapes of forefoot ground-engaging members 101 and/or heel ground-engaging members 106 could be selected according to the specific activity an article of footwear may be designed for, or according to user preferences.
(29) In the embodiments shown in
(30) The materials and dimensions of medial connecting portion 104 and lateral connecting portion 105, respectively, may be selected such that these connecting portions provide only a low resistance to any twisting of the heel portion of the footwear with respect to the forefoot portion.
(31) Some embodiments can include additional structural features that facilitate support along portions of sole member 100. In some embodiments, sole member 100 may include a torsion bar 111. Torsion bar 111 is a generally elongated member that extends from forefoot portion 102 of sole member 100 to heel portion 103 of sole member 100. Torsion bar 111 need not have the same shape all along its length, i.e., it could have any appropriate shape at different parts of sole member 100. For example, torsion bar 111 could be rod-shaped all along its length or only along a portion of its length. In different portions, torsion bar 111 can have a round or circular cross-section, a square cross-section, a hexagonal cross-section, an octagonal cross-section, a polygonal cross-section, an oval or elliptical cross-section, a trapezoidal cross-section, an I-shaped cross-section or any other cross section.
(32) The dimensions and composition of torsion bar 111 are selected to obtain the desired resistance to bending of sole member 100. For example, the cross-sectional dimensions of torsion bar 111 and the material from which it may be manufactured may be selected such that torsion bar 111 may offer a greater or lesser degree of resistance to bending of sole member 100. Torsion bar 111 may be a single unitary piece or it may be fabricated or assembled from two or more pieces. The length of torsion bar 111 may also be selected to control the specific configuration of sole member 100 as it undergoes bending.
(33) Sole member 100 may include provisions for receiving torsion bar 111. As shown in
(34) In the embodiment shown in
(35) Forefoot socket 112 and heel socket 113 may be integrally formed with sole member 100, or one or both of forefoot socket 112 and heel socket 113 may be attached to sole member 100 using adhesives, screws, rivet, bolts or the like.
(36) The configuration described above provides a torsion bar 111 that is supported at the forefoot portion by forefoot socket 112, and at the heel portion by heel socket 113. Torsion bar 111 is also supported at a point that is intermediate between the forefoot region 102 and the heel region 103 by hollow component 114. In some embodiments, the intermediate portion 151 of torsion bar 111 is exposed between forefoot socket 112 and heel socket 113, except as it passes through hollow component 114.
(37) In an embodiment, as discussed above, hollow component 114 includes a bore 150 for receiving torsion bar 111. Bore 150 can have a circular, elliptical, polygonal or any other kind of cross-sectional shape. Hollow component 114 may also have any appropriate outer shape. For example, hollow component 114 is shown in
(38) Torsion bar 111 may be rod-shaped along its length between forefoot socket 112 and heel socket 113, or it may have different shapes at different portions of torsion bar 111. For example, the portion of torsion bar 111 passing through bore 150 in hollow component 114 can have a cylindrical shape. In that case, the inner dimension of the cylindrical bore can be selected such that the outer diameter of that portion of torsion bar 111 fits closely and rotatably within bore 150. For example, bore 150 can be a cylindrical bore and the diameter of the cylindrical portion of bar 111 passing through bore 150 can be selected such that it fits closely within bore 150.
(39) In some embodiments, hollow component 114 may be supported by at least one rib extending from the outer surface of hollow component 114 to sole member 100. For example, a medial rib 115 can extend from the outer surface of hollow component 114 to medial connecting portion 104, and/or a lateral rib 116 can extend from hollow component 114 to lateral connecting portion 105. In some embodiments, sole member 100 may only have either a medial connecting portion 104 or a lateral connecting portion 105. In those embodiments, hollow component 114 would have either one medial rib extending from hollow component 114 to medial connecting portion 104 or one lateral rib extending from hollow component 114 to lateral connecting portion 105.
(40) In the embodiment illustrated in
(41) In the embodiment of
(42) In different embodiments, a torsion bar can be configured so that some portions may rotate, while other portions are rotatably fixed. Likewise, in some embodiments all portions of a torsion bar may be configured as either rotatable or non-rotatable relative to a socket or other component. In certain embodiments of the sole member illustrated in
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(49) Although in the figures described above torsion bar 111, torsion bar 811, torsion bar 911 and torsion bar 1111 are shown as having a uniform diameter along their lengths, in other embodiments the torsion bars may have varying diameters and shapes in different portions of the sole member. In some embodiments, a torsion bar may have a circular (or oval in some examples) cross-section when it is rotatably supported within a hollow component, such as forefoot socket 112 and/or heel socket 113. Also, in embodiments in which the torsion bar is replaceable, such as in the embodiments shown in
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(51) The materials selected for the torsion bar or rod, the forefoot socket, the heel socket and the hollow component can also be selected on the basis of cost or manufacturability, or to reduce or increase the frictional resistance to rotation. For example, polytetrafluoroethylene (PTFE or Teflon?) may be chosen because it exhibits a low coefficient of friction and has excellent wear-resistance. Nylon, high-density polyethylene (HDPE), low-density polyethylene (LDPE), polyether block amide (PEBA) and polyether ether ketone (PEEK) are examples of suitable materials that would not have coefficients of friction as low as the PTFE coefficient of friction.
(52) Alternatively, any friction between the torsion bar and the forefoot socket, the heel socket and the hollow component(s) could be reduced by injecting a lubricant such as graphite or lubricating oil into the sockets and/or the hollow component(s).
(53) In some embodiments, the torsion bar may be removed and replaced. For example, in the embodiment of
(54) The resistance to twisting may also be implemented by selecting the cross-sections of the torsion bar at a bore within which the torsion bar rotates. For example, as shown in the example illustrated in
(55) In yet another embodiment, the torsion rod comprises two overlapping portions held together with a bolt or pin, which can be separated from each other, removed, and replaced.
(56) The sole member and its components such as the forefoot socket, the heel socket, the hollow component and its supporting ribs, and the torsion bar can be fabricated from durable, wear-resistant materials. For example, the sole member, the ground engaging surface and/or the structures on that surface may be fabricated from rubber, leather, polyurethane, thermoplastic polyurethane (TPU), polyether block amide (PEBA), fiber-reinforced materials, latex, nylon, carbon or glass fiber composites, para-aramid fibers, thermoplastic block amides, and thermoplastic polyester elastomers or of combinations of the foregoing. The ground engaging surface may have generally flat regions, which may be textured or relatively smooth, and may also have regions with reinforcing structures, ground-engaging members or other protuberances. These structures may be fabricated from any or all of the materials listed above, as well as from other durable materials. The overall structure may be molded as one piece, or may be assembled from different components made from different or similar materials.
(57) While various embodiments have been described herein, the descriptions are intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the embodiments. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.