METHOD FOR PRODUCING A SCREW ELEMENT BLANK AND A SCREW ELEMENT, AND SCREW ELEMENT BLANK AND SCREW ELEMENT
20220362834 ยท 2022-11-17
Assignee
Inventors
Cpc classification
F16B33/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21J5/12
PERFORMING OPERATIONS; TRANSPORTING
F16L55/1108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B33/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/0408
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21H3/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a method for producing a gland or a gland blank (3), the method comprising a step of producing a blank (3) having a cylindrical shaft (5) formed on a screw head (4), and a blind hole (7) being formed in the blank (3) from an upper side (11) of the screw head (4) facing away from the shaft (5) in a, in particular further, method step, the blind hole (7) extending toward the shaft (5) and forming at least one first section (13), in particular having a polygonal cross section (Q1), preferably for receiving a screw tool. The blind hole (7) is deepened, thus forming at least one second section (14), which borders the first section (13), in a subsequent method step, the second section (14) forming a preferably at least partially continuous cross section (Q2) which is in particular smaller in size than the first cross section (Q1), the shaft (5) being widened in sections, thus forming an undercut (15) at the crossover between the shaft (5) and the screw head (4), in particular by at least indirectly displacing material from at least the second section (14) of the blind hole (7), in the subsequent method step.
Claims
1. A method for producing a screw element or a screw element blank (3), the method comprising a step of producing a blank (3) having a cylindrical shaft (5) formed on a head (4), and a blind hole (7) being formed in the blank (3) from an upper side (11) of the head (4) facing away from the shaft (5), the blind hole (7) extending toward the shaft (5) and forming at least one first section (13), wherein the blind hole (7) is deepened, thus forming at least one second section (14), which borders the first section (13), in a subsequent method step, the second section (14) forming an at least partially continuous cross section (Q2) which is smaller in size than the first cross section (Q1), the shaft (5) being widened in sections, thus forming an undercut (15) at the crossover between the shaft (5) and the head (4) by at least indirectly displacing material from at least the second section (14) of the blind hole (7), in the subsequent method step.
2. The method according to claim 1, wherein the shaft (5) is widened at least in an area (16) opposite the head (4).
3. The method according to claim 1, wherein a part of the widened section (16) abuts against a radial deforming tool or tool part (2.4) after the subsequent method step has been executed, whereas the part of the shaft (5) forming the undercut (15) forms a distance axially increasing toward the head (4) with respect to the radial deforming tool or tool part.
4. The method according to claim 1, wherein a flat end face of the shaft (5) facing away from the head (4) or an end face of the shaft (5) which is equipped with a protrusion axially extending away from the end face remains or is formed in the scope of the subsequent method step.
5. The method according to claim 1, wherein an annular sealing surface (20) is formed on an underside (9) of the head (4) facing the shaft (5) for being abutted against an abutment surface of a receiving body, thus forming a coaxial annular groove, which is bordered radially outward by an encircling annular wall.
6. The method according to claim 1, wherein a washer is disposed in the area of the undercut (15), the washer being deformed such that the inner diameter is slightly larger than the outer diameter of the undercut and is smaller than the outer diameter of the widened section (16) of the shaft (5) after having been deformed.
7. The method according to claim 1, wherein a maximum widening of 2% to 9% with respect to the shaft diameter is produced in the subsequent method step.
8. The method according to claim 1, wherein the blind hole (7) is realized in such a manner that a bottom (18) of the second section (14) of the, blind hole (7) extends up to 80% of the overall height of the screw element starting from the upper side (11) of the head (4) after the subsequent method step has been executed.
9. The method according to claim 1, wherein the first section (13) of the blind hole (7) is realized in such a manner that a bottom of the first section (13) of the blind hole (7) extends up to 70%, of the overall height of the screw element starting from the upper side (11) of the head (4).
10. The method according to claim 1, wherein the first section of the blind hole is formed in two or more partial steps, 700 of the overall depth of the blind hole being produced in a first partial step.
11. The method according to claim 1, wherein the second section (14) of the blind hole is produced in such a manner in the scope of the subsequent method step that a bottom (18) of the, second section (14) of the blind hole (7) is formed in the axial direction (A) in an area (16) of maximum radial widening.
12. The method according to claim 1, wherein a bottom (18) of the second section (14) of the blind hole (7) is formed in the axial direction (A) in the head (4).
13. The method according to claim 1, wherein the shaft (5) is equipped with a thread in particular by means of non-machining methods, the thread being realized in such a manner relative to the widened portion and to the undercut (15) that the thread completely tapers off in the area of the undercut (15).
14. The method according to claim 1, wherein the material between the bottom of the second section (14) and an end face of the shaft (5) facing away from the head (4) is punched or stamped while maintaining the undercut, in a step for producing a hole.
15. The method according to claim 14, wherein an internal thread, which extends from the head (4) to an end face of the shaft (5) facing away from the head (4), is produced by machining in the hole produced in the step for producing the hole.
16. The method according to claim 1, wherein an outer tool engagement portion is formed in a method step after having formed the first section of the blind hole in the area of the head (4), the outer tool engagement portion extending across the entire height of the head (4) at least after a subsequent deburring process.
17. A screw element blank produced according to claim 1 a method according to, the screw element blank comprising a head (4) and a cylindrical shaft (5) formed on the head (4), a blind hole (7) extending toward the shaft (5) starting from the head (4) and having at least one first section (13) having a polygonal cross section (Q1) for receiving a screw tool or having a round cross section (Q2) as a precursor of a screw opening (23), and the shaft (5) comprising an undercut (15) at the crossover to the head (4), wherein the blind hole (7) comprises a second section (14) bordering on the first section (13), the second section (14) having an at least partially continuous cross section (Q2) which is smaller in size than the first cross section (Q1), the undercut (15) being formed by a widened portion formed on part of the shaft (5) by at least indirectly displacing material from at least the second section (14) of the blind hole (7) at the crossover between the shaft (5) and the screw head (4).
18. The screw element blank according to claim 17, wherein the shaft (5) has the widened portion at least in an area (16) opposite the screw head (4).
19. The screw element blank according to claim 17, further comprising a flat end face of the shaft (5) facing away from the head (4) or an end face of the shaft (5) which is equipped with a protrusion axially extending away from the end face.
20. The screw element blank according to claim 17, further comprising an annular sealing surface (10), which is formed on an underside (9) of the head (4) facing the shaft (5), for being abutted against an abutment surface of a receiving body, thus forming a coaxial annular groove, which is bordered radially outward by an encircling annular wall.
21. The screw element blank according to claim 17, wherein a maximum widening is 2% to 90% with respect to the shaft diameter at the crossover to the head (4).
22. The screw element blank according to claim 17, wherein a bottom (18) of the second section (14) of the blind hole (7) extends up to 80% of the overall height of the screw starting from the upper side (11) of the head (4).
23. The screw element blank according to claim 17, wherein a bottom (18) of the second section (14) of the blind hole (7) extends in the axial direction (A) in an area of maximum radial widening.
24. The screw element blank according to claim 17, wherein the blind hole (7) comprises a third section (17), which borders the second section (14), the third section (17) being concentric to the first and/or second section (13, 14) and forming a cone segment, which tapers in the direction (A) of the shaft (5) and ends in in a flat bottom (18) of the blind hole (7) extending parallel to the upper side (11).
25. A screw element, comprising a gland produced from a screw element blank according to claim 17.
26. The screw element according to claim 25, wherein the shaft (5) has a thread realized in such a manner relative to the widened portion and to the undercut (15) that the thread completely tapers off in the area of the undercut (15).
27. A screw element, comprising a nut produced from a screw element blank according to claim 17.
28. The screw element according to claim 27, further comprising a screw opening, which is formed in the shaft by a recess widening the blind hole to an axially continuous opening.
29. The screw element according to claim 27, wherein the screw opening comprises an inner thread, which extends across the entire screw opening.
30. The screw element according to claim 27, further comprising a washer, which is captively disposed in the area of the shaft, for which purpose the inner diameter of the washer is smaller at least in sections than the outer diameter of the widened area (16) of the shaft (5) and is slightly larger than the outer diameter of the undercut (15).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] Further advantages, features and details of the invention can be derived from the following description of preferred exemplary embodiments and from the drawings.
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
DETAILED DESCRIPTION
[0062] In
[0063]
[0064] In the method step or in the production stage of the gland or of gland blank 3, as illustrated in
[0065] Besides head 4 and shaft 5 bordering head 4, which is still tapered in the example of
[0066] In addition, the abutments in the area of head or screw head 4 are already present in blank 3 of
[0067] Following the processing station or the method step, as shown in the illustration of
[0068] In
[0069] Sealing surface 10 already supplied or preformed in blank 3 of
[0070]
[0071] At least by indirectly displacing material from at least second section 14 of blind hole 7, an undercut 15, which is disposed at the crossover between shaft 5 and head 4 of blank 3, is further formed in shaft 5 of the gland or blank 3 of the gland. Undercut 15 aids attaining an improved imperviousness of the gland in particular without machining. The illustration of
[0072] On the one hand, this enables that a widened portion in area 16 and consequently undercut 15 can be produced; simultaneously, however, end side or end face 6 can have a flat or otherwise arbitrarily formed, in particular a protrusion that protrudes away from head or screw head 4, while blank 3, in particular after second section 14 of blind hole 7 has been formed or impressed, can still be removed, in particular ejected, from receiving tool part 2.2, in particular from radial deforming tool part 2.4, by a plunger 2.3 without affecting undercut 15 or widened area 16 in the process nor receiving tool part 2.2, in particular radial deforming tool part 2.4, having to be opened or split in radial direction A.
[0073] In the subsequent method step, as exemplarily illustrated in
[0074] Preferably, the widening of shaft 5, in particular in area 16 of the maximum widening, can be 3% to 9%, preferably 5% to 7%, of the not widened diameter of shaft 5 in order to particularly advantageously introduce, in particular cut, a corresponding thread in shaft 5, thus mostly completing the process of turning blank 3 into a gland. The not widened diameter of shaft 5 or the shaft diameter can, for example, be determined based on the shaft diameter of
[0075] In
[0076] In the illustration of
[0077] In the fourth illustrated stage or method step, a blind hole 7 or rather a first section 13 of a blind hole 7 is produced in the area of head 4 of the blank.
[0078] In the following method step, on the one hand, first section 13 of blind hole 7 is further formed or deepened in the area of head 4, while simultaneously an outer tool engagement portion 21 is formed on outer circumference 20 of shaft 4, a burr 22 being produced in the area of head 4 of the screw element blank when forming outer tool engagement portion 21. In the following method step or stage of screw element blank 3, burr 22 is on the one hand deburred, while simultaneously a second section 14 of blind hole 7 is formed in such a manner that an area 16 facing away from or being opposite head 4 is created in the area of shaft 5, area 16 being radially widened by at least indirectly displacing material from second section 14 of blind hole 7 so that an undercut 15 is formed at the same time in an area of shaft 5 bordering on head 4. When observing end side 6 of shaft 5 facing away from the head, it becomes obvious that the profile of end side 6 is marginally changed. This change in the profile, however, is not sufficient to form undercut or turned-down portion 15. Equally, the change in the profile of end face 6 of shaft 5 is not significantly involved in at least indirectly displacing material which leads to forming undercut 15. The method according to the invention accordingly is to include methods where end side 6 of the shaft facing away from the head does not remain entirely unchanged, but is rather subject to smaller or minimal changes, which at the same time, however, do not have any or hardly any noticeable influence on forming the undercut. In turn, this means the undercut is produced almost exclusively by material being indirectly displaced within the scope of producing or forming the second section of blind hole 7 from the direction of head 4 of screw element blank 3 as intended by the method according to the invention.
[0079] In a last stage or method state of the method according to the invention for producing a screw element blank,
[0080]
[0081] Furthermore, the sectional illustration of the side views of
[0082] The lateral sectional illustrations of
[0083]
[0084] In the deformed state of dogs 25, the inner diameter, however, is chosen such at each location that it is at least slightly larger than the widened section of a corresponding screw element or blank. Consequently, the washer can be slid across this section of the shaft and be moved to the head or into the area of the undercut. As soon as the washer is disposed in the area of the undercut, dogs 25 can be deformed, in particular returned, into or back into the plane of the washer by a deforming tool, whereby they realize a reduced inner diameter in the area of dogs 25.
[0085] This leads to the inner diameter of washer 24 being smaller at least in sections owing to returned dogs 25 than the outer diameter of widened area 16 of shaft 5. This ensures washer 24 is disposed so that it cannot be lost at screw element 3, in particular the nut.
LIST OF REFERENCE NUMERALS
[0086] 1 tool [0087] 2 tool parts [0088] 2.1 receiving tool part [0089] 2.2 receiving tool part [0090] 2.3 plunger [0091] 2.4 deforming tool part, radial [0092] 3 blank [0093] 4 head/screw head [0094] 5 shaft [0095] 6 end side [0096] 7 blind hole [0097] 8 stamp [0098] 9 underside [0099] 10 sealing surface [0100] 11 upper surface [0101] 12 end section [0102] 13 first section [0103] 14 second section [0104] 15 undercut [0105] 16 area [0106] 17 third section [0107] 18 bottom [0108] 20 outer circumference [0109] 21 outer tool engagement portion [0110] 22 burr [0111] 23 screw opening [0112] 24 washer [0113] 25 dog [0114] A axial direction [0115] Q1 first cross section [0116] Q2 second cross section