PULSED RADAR LEVEL GAUGE SYSTEM AND METHOD FOR REDUCED RELATIVE BANDWIDTH
20180328771 ยท 2018-11-15
Inventors
Cpc classification
International classification
Abstract
A radar level gauge system comprising: pulse generating circuitry for generating an electromagnetic transmit signal in the form of a first pulse train formed by a time-sequence of substantially identical transmit pulses, each exhibiting a full period waveform; and an electromagnetic reference signal in the form of a second pulse train formed by a time-sequence of substantially identical reference pulses, each exhibiting a half period waveform; a propagation device arranged to propagate the transmit signal towards a product in a tank, and to return a surface reflection signal resulting from reflection of the transmit signal at a surface of the product; measurement circuitry for forming a measurement signal based on a time-correlation between the surface reflection signal and the reference signal; and processing circuitry connected to the measurement circuitry for determining the filling level based on the measurement signal.
Claims
1. A radar level gauge system for determining a filling level of a product in a tank, said radar level gauge system comprising: pulse generating circuitry for generating: an electromagnetic transmit signal in the form of a first pulse train having a first pulse repetition frequency, said first pulse train being formed by a time-sequence of substantially identical transmit pulses, each transmit pulse in said time-sequence of transmit pulses exhibiting a full period waveform; and an electromagnetic reference signal in the form of a second pulse train having a second pulse repetition frequency, said second pulse repetition frequency differing from said first pulse repetition frequency by a predetermined frequency difference, said second pulse train being formed by a time-sequence of substantially identical reference pulses, each reference pulse in said time-sequence of reference pulses exhibiting a half period waveform; a propagation device connected to said pulse generating circuitry and arranged to propagate said transmit signal towards a surface of said product in the tank, and to return a surface reflection signal resulting from reflection of said transmit signal at said surface; measurement circuitry connected to said propagation device and to said pulse generating circuitry for forming a measurement signal based on a time-correlation between said surface reflection signal and said reference signal; and processing circuitry connected to said measurement circuitry for determining said filling level based on said measurement signal.
2. The radar level gauge system according to claim 1, wherein a pulse width of each transmit pulse in said time-sequence of transmit pulses is at least approximately twice a pulse width of each reference pulse in said time-sequence of reference pulses.
3. The radar level gauge system according to claim 1, wherein said half period waveform is substantially identical to one half of said full period waveform.
4. The radar level gauge system according to claim 1, wherein: each transmit pulse in said time-sequence of transmit pulses is sinusoidal; and each reference pulse in said time-sequence of reference pulses is sinusoidal.
5. The radar level gauge system according to claim 1, wherein said pulse generating circuitry comprises: a first pulse generator for generating an intermediate signal in the form of an intermediate pulse train having said first pulse repetition frequency, said intermediate pulse train being formed by a time-sequence of substantially identical intermediate pulses, each intermediate pulse in said time-sequence of intermediate pulses exhibiting a half period waveform; and a waveform converter connected to said first pulse generator for receiving said time-sequence of intermediate pulses and providing said time-sequence of transmit pulses.
6. The radar level gauge system according to claim 5, wherein said waveform converter comprises differentiator circuitry.
7. The radar level gauge system according to claim 6, wherein said differentiator circuitry comprises a passive differentiator.
8. The radar level gauge system according to claim 7, wherein said passive differentiator comprises a coupling capacitor connected in series between said first pulse generator and said propagation device.
9. The radar level gauge system according to claim 5, wherein said waveform converter comprises: delay circuitry connected to said first pulse generator for providing a first intermediate signal with a first delay, and a second intermediate signal with a second delay different from said first delay; and a differential amplifier connected to said delay circuitry to receive said first intermediate signal and said second intermediate signal, and to provide said transmit signal as a difference signal between said first intermediate signal and said second intermediate signal.
10. The radar level gauge system according to claim 5, wherein said pulse generating circuitry further comprises: a second pulse generator for generating said reference signal; and timing circuitry for controlling said first pulse generator and said second pulse generator to provide said predetermined frequency difference.
11. The radar level gauge system according to claim 1, wherein said measurement circuitry comprises correlating circuitry for time-correlating said surface reflection signal and said reference signal to form a correlation signal.
12. The radar level gauge system according to claim 11, wherein said measurement circuitry further comprises integrating circuitry for integrating said correlation signal to form said measurement signal.
13. The radar level gauge system according to claim 1, wherein said propagation device is a probe.
14. The radar level gauge system according to claim 13, further comprising a non-conducting signal coupling arrangement connected between said probe, and said pulse generating circuitry and said measurement circuitry.
15. The radar level gauge system according to claim 13, wherein said probe is grounded.
16. A method of determining a filling level of a product in a tank using a radar level gauge system comprising pulse generating circuitry, a propagation device, measurement circuitry, and processing circuitry, said method comprising the steps of: generating, by said pulse generating circuitry, an electromagnetic transmit signal in the form of a first pulse train having a first pulse repetition frequency, said first pulse train being formed by a time-sequence of substantially identical transmit pulses, each transmit pulse in said time-sequence of transmit pulses exhibiting a full period waveform; generating, by said pulse generating circuitry, an electromagnetic reference signal in the form of a second pulse train having a second pulse repetition frequency, said second pulse repetition frequency differing from said first pulse repetition frequency by a predetermined frequency difference, said second pulse train being formed by a time-sequence of substantially identical reference pulses, each reference pulse in said time-sequence of reference pulses exhibiting a half period waveform; propagating, by said propagation device, said transmit signal towards a surface of said product in the tank; propagating, by said propagation device, a surface reflection signal resulting from reflection of said transmit signal at said surface; receiving, by said measurement circuitry, said surface reflection signal; time-correlating, by said measurement circuitry, said surface reflection signal and said reference signal to form a measurement signal; and determining, by said processing circuitry, said filling level based on said measurement signal.
17. The method according to claim 16, wherein said propagation device is a probe, and wherein said method further comprises the steps of: non-conductively coupling said transmit signal between said pulse generating circuitry and said probe; and non-conductively coupling said surface reflection signal between said probe and said measurement circuitry.
101-117. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0051] These and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing example embodiments of the invention, wherein:
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DETAILED DESCRIPTION OF AN EXAMPLE EMBODIMENT OF THE INVENTION
[0065] In the present detailed description, various embodiments of the present invention are mainly discussed with reference to a pulsed radar level gauge system with a non-conductive coupling between transceiver and probe.
[0066] It should be noted that this by no means limits the scope of the present invention, which also covers a pulsed radar level gauge system with other couplings between transceiver and probe, such as a conventional conductive coupling between transceiver and probe.
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[0068] The radar level gauge system 2 of GWR (Guided Wave Radar) type is installed at a tank 4 having a tubular mounting structure 13 (often referred to as a nozzle) extending substantially vertically from the roof of the tank 4.
[0069] The radar level gauge system 2 is installed to measure the filling level of a product 3 in the tank 4. The radar level gauge system 2 comprises a measuring unit 6 and a propagation device in the form of a single conductor probe 7 extending from the measuring unit 6, through the tubular mounting structure 13, towards and into the product 3. In the example embodiment in
[0070] By analyzing transmitted signals S.sub.T being guided by the probe 7 towards the surface 11 of the product 3, and reflected signals S.sub.R traveling back from the surface 11, the measurement unit 6 can determine the filling level of the product 3 in the tank 4. It should be noted that, although a tank 4 containing a single product 3 is discussed herein, the distance to any material interface along the probe can be measured in a similar manner.
[0071] The radar level gauge system in
[0072] Referring to the schematic block diagram in
[0073] As is schematically illustrated in
[0074] The MCU 19 determines the filling level of the product 3 in the tank 4 and provides a value indicative of the filling level to an external device, such as a control center, from the MCU 19 via the WCU 21 through the communication antenna 23. The radar level gauge system 1 may advantageously be configured according to the so-called WirelessHART communication protocol (IEC 62591).
[0075] Although the measurement unit 6 is shown to comprise an energy store 25 and to comprise devices (such as the WCU 21 and the communication antenna 23) for allowing wireless communication, it should be understood that power supply and communication may be provided in a different way, such as through communication lines (for example 4-20 mA lines).
[0076] The local energy store need not (only) comprise a battery, but may alternatively, or in combination, comprise a capacitor or super-capacitor.
[0077] The radar level gauge system 2 in
[0078] Referring now to
[0079] As is schematically shown in
[0080] As is schematically indicated in
[0081] The transmitter branch comprises the first pulse forming circuit 29, and the receiver branch comprises the second pulse forming circuit 31 and measurement circuitry 33.
[0082] As is schematically indicated in
[0083] Additionally, as was briefly described above with reference to
[0084] When the radar level gauge system 1 in
[0085] The time-expansion technique that was briefly described in the previous paragraph is well known to the person skilled in the art, and is widely used in pulsed radar level gauge systems.
[0086] As is clear from the above discussion, the output from the mixer 37 will be a sequence of values, where each value represents a time correlation between a pulse of the reference signal S.sub.REF and the surface reflection signal S.sub.R. The values in this sequence of values are tied together to form a continuous signal using the sample-and-hold circuit 39.
[0087] In this context it should be noted that the sample-and-hold amplifier 39 is simply an illustrative example of a device capable of maintaining a voltage level over a given time, and that there are various other devices that can provide the desired functionality, as is well known to the person skilled in the art.
[0088] In the example embodiment of
[0089]
[0090] As is schematically indicated in
[0091] The reference signal S.sub.REF is initially in phase with the transmit signal, but will, due to its lower pulse repetition frequency run away from the transmit signal S.sub.T and catch up with the surface reflection signal S.sub.R.
[0092] When the time-varying phase difference between the transmit signal S.sub.T and the reference signal S.sub.REF corresponds to the time-of-flight of the reflected signal S.sub.R, there will be a time-correlation between pulses of the reference signal S.sub.REF and pulses of the surface reflection signal S.sub.R. This time-correlation, results in a time-expanded correlation signal S.sub.c, which can, in turn, be converted to a measurement signal S.sub.M as will be described further below with reference to
[0093] First, however, example waveforms of the transmit pulses 45 and the reference pulses 47 will be described with reference to the schematic magnified view in
[0094] As was explained in the Summary section, the full period waveform of the transmit pulses 45 considerably reduces the relative bandwidth of the transmit signal S.sub.T as compared to conventional DC-pulses (such as the reference pulses 47 shown in
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[0096] Referring now to
[0097] Following integration by integrator 43 and amplification by LNA 41, the measurement signal S.sub.M in
[0098] It should be noted that the present invention is equally applicable to pulsed level gauge systems in which the time-varying phase difference between the transmit signal S.sub.T and the reference signal S.sub.REF is achieved by providing the reference signal as the transmit signal being delayed by a time varying delay, or vice-versa.
[0099] Different example configurations of the first pulse generator 29 in
[0100] Referring first to
[0101] Turning to
[0102] A first example of the connection arrangement 15 comprised in the radar level gauge system 2 in
[0103] The feed-through member 71 extends from a first end 77 on an outside of the tank 4 to a second end 79 on an inside of the tank 4. The probe 7 is conductively connected to the feed-through member 71, and extends towards the product in the tank 4 from the second end 79 of the feed-through member 71. In the example configuration of the connection arrangement 15 in
[0104] The feed-through member 71 is in conductive contact with a conductive lid 81 at a grounding position 83. As is indicated in
[0105] In the example configuration of the connection arrangement 15 shown in
[0106] The signal conductor 73 extends through the feed-through member 71 from the outside of the tank 4 to the inside of the tank 4. In the example configuration schematically shown in
[0107] As is schematically indicated in
[0108] The tank coupling arrangement 76 is connected to the signal conductor 73 on the inside of the tank, and is configured to provide inductive and capacitive coupling in series between the signal conductor 73 and the inner wall of the tubular member 82. In the example configuration of the connection arrangement in
[0109] In the example embodiment in
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[0111] As is schematically indicated in
[0112] A simulation performed for dimensions such as those shown in
[0113] An example embodiment of the method according to the present invention will now be described with reference to the flow-chart in
[0114] In step 100, the transmit signal S.sub.T is generated as a pulse train of transmit pulses 45, each exhibiting a full period waveform, and thus having a relatively small relative bandwidth.
[0115] In step 101, taking place at the same time as step 100, the reference signal S.sub.REF is generated as a pulse train of reference pulses 47, each exhibiting a half period waveform.
[0116] In step 102, the transmit signal S.sub.T is propagated towards the surface 11 of the product 3 in the tank 4, and in step 103, the surface reflection signal S.sub.R resulting from reflection at the surface 11 of the transmit signal S.sub.T is received by the transceiver 17.
[0117] In step 104, the surface reflection signal S.sub.R and the reference signal S.sub.REF are time-correlated to form the time-expanded measurement signal S.sub.M, and in step 105, the filling level is determined based on the measurement signal S.sub.M and the frequency difference f between the pulse repetition frequency of the transmit signal S.sub.T and the pulse repetition frequency of the reference signal S.sub.REF.
[0118] The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. For example, many other configurations of the connection arrangement 15 may be feasible. In particular, many other configurations of the tank coupling arrangement 76 and the connection of the feed-through member 71 to the tank 4 will be possible. Moreover, many other pulse shapes of the transmit signal S.sub.T and the reference signal S.sub.REF may be beneficial.