SCROLL FLUID MACHINE
20180328361 ยท 2018-11-15
Assignee
Inventors
- Makoto Takeuchi (Tokyo, JP)
- Takahide ITO (Tokyo, JP)
- Takuma YAMASHITA (Tokyo, JP)
- Keita Kitaguchi (Tokyo, JP)
- Hirofumi Hirata (Tokyo, JP)
- Kazuhide Watanabe (Tokyo, JP)
Cpc classification
F01C17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C17/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/807
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An object is to ensure reliable engagement of a pin and an engagement hole (ring) serving as a rotation prevention mechanism in a scroll fluid machine in which a turn radius of an orbiting scroll is constant. A scroll-type compressor (10) according to the present invention is provided with: a fixed scroll (24); an orbiting scroll (22) that revolves with respect to the fixed scroll (24); a main shaft (14) that includes an input shaft (14a) to which a driving force is transmitted, and an eccentric shaft (14c) that is offset by a predetermined amount with respect to the input shaft (14a) and that transmits the driving force to the orbiting scroll (22); and a pin-and-ring mechanism (27) that is provided between the orbiting scroll (22) and a housing (11) and that prevents rotation of the orbiting scroll (22). When a turn radius of the eccentric shaft (14c) of the main shaft (14) is ?s and a turn radius of a pin (27a), which is determined by the pin (27a) and ring (27b), is ?pin, the pin-and-ring mechanism (27) satisfies ?s<?pin.
Claims
1. A scroll fluid machine comprising: a housing; a fixed scroll; an orbiting scroll configured to revolve with respect to the fixed scroll and assembled to define a compression space that compresses fluid between the orbiting scroll and the fixed scroll; a main shaft including an input shaft to which a driving force is input, and an eccentric shaft offset by a predetermined amount with respect to the input shaft and that transmits the driving force to the orbiting scroll; and a rotation prevention mechanism for the orbiting scroll provided between the orbiting scroll and the housing, wherein the housing is configured to house the fixed scroll, the orbiting scroll, the main shaft, and the rotation prevention mechanism, the rotation prevention mechanism is configured such that a plurality of pins engage with a plurality of engagement holes into which each of the plurality of pins is inserted, and when a turn radius of the eccentric shaft of the main shaft is ?s and a turn radius of the pin determined by the pin and the engagement hole, is ?pin, ?s<?pin is satisfied.
2. The scroll fluid machine according to claim 1, wherein one of the pin and the engagement hole is displaced in a direction that causes torsion of the orbiting scroll with respect to the fixed scroll to be reduced.
3. The scroll fluid machine according to claim 1, wherein of a wrap surface on an outer side and a wrap surface on an inner side of at least one of the fixed scroll and the orbiting scroll, the wrap surface whose gap is widened with respect to a theoretical curve is thickened such that the gap is narrowed, and the wrap surface whose gap is narrowed with respect to the theoretical curve is thinned such that the gap is widened.
4. The scroll fluid machine according to claim 1, wherein when a theoretical turn radius determined by an engagement between the wrap surface of the fixed scroll and the wrap surface of the orbiting scroll is ?th, ?s<?pin and ?s<?th are satisfied.
5. The scroll fluid machine according to claim 1, wherein when a theoretical turn radius determined by an engagement between the wrap surface of the fixed scroll and the wrap surface of the orbiting scroll is ?th, ?s<?pin??th is satisfied.
6. The scroll fluid machine according to claim 1, wherein when a theoretical turn radius determined by an engagement between the wrap surface of the fixed scroll and the wrap surface of the orbiting scroll is ?th, ?s<?th<?pin is satisfied.
7. The scroll fluid machine according to claim 1, wherein the theoretical turn radius ?th of the orbiting scroll is constant.
8. The scroll fluid machine according to claim 1, wherein of a wrap surface on an outer side and a wrap surface on an inner side of the fixed scroll, the wrap surface whose gap is widened with respect to a theoretical curve is thickened such that the gap is narrowed, and the wrap surface whose gap is narrowed with respect to the theoretical curve is thinned such that the gap is widened.
9. The scroll fluid machine according to claim 1, wherein of a wrap surface on an outer side and a wrap surface on an inner side of the orbiting scroll, the wrap surface whose gap is widened with respect to a theoretical curve is thickened such that the gap is narrowed, and the wrap surface whose gap is narrowed with respect to the theoretical curve is thinned such that the gap is widened.
10. The scroll fluid machine according to claim 7, wherein of a wrap surface on an outer side and a wrap surface on an inner side of the fixed scroll, the wrap surface whose gap is widened with respect to a theoretical curve is thickened such that the gap is narrowed, and the wrap surface whose gap is narrowed with respect to the theoretical curve is thinned such that the gap is widened.
11. The scroll fluid machine according to claim 7, wherein of a wrap surface on an outer side and a wrap surface on an inner side of the orbiting scroll, the wrap surface whose gap is widened with respect to a theoretical curve is thickened such that the gap is narrowed, and the wrap surface whose gap is narrowed with respect to the theoretical curve is thinned such that the gap is widened.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0031] A scroll-type compressor 10 will be described below as an example of a scroll fluid machine of the present invention with reference to the appended drawings.
[0032] As illustrated in
[0033] Inside the front housing 11, a main shaft 14 is rotatably supported around a rotational axis L1 thereof via a main bearing 15 and a sub bearing 16. The main shaft 14 is configured by a so-called crank shaft, and a first end side (a left side in
[0034] Note that a mechanical seal 19 is provided between the main bearing 15 and the sub bearing 16, and the mechanical seal 19 forms a hermetic seal between the interior of the housing 13 and the atmospheric air.
[0035] Meanwhile, a large-diameter shaft portion 14b is provided on a second end side (a right side in
[0036] Further, the orbiting scroll 22 is connected to the eccentric shaft 14c via a balance bushing 20 and a drive bearing 21, and rotation of the main shaft 14 causes the orbiting scroll 22 to revolve.
[0037] An interval between a central axis L2 of the eccentric shaft 14c and the rotational axis L1 of the main shaft 14 is a turn radius ?s of the eccentric shaft 14c of the main shaft.
[0038] A balance weight 20a is formed on a balance bushing 20 so as to eliminate an unbalanced load generated by the orbiting scroll 22 being driven to revolve, and the balance weight 20a is caused to revolve as a result of the orbiting scroll 22 being driven to revolve.
[0039] A pair of the fixed scroll 24 and the orbiting scroll 22, which configure a scroll-type compression mechanism 23, are housed inside the housing 13.
[0040] The fixed scroll 24 is provided with a fixed end plate 24a and a spiral-shaped fixed wrap 24b erected from the fixed end plate 24a. Meanwhile, the orbiting scroll 22 is provided with an orbiting end plate 22a and a spiral-shaped orbiting wrap 22b erected from the orbiting end plate 22a.
[0041] The fixed scroll 24 and the orbiting scroll 22 are assembled together in a state in which the centers thereof are separated from each other by the turn radius, and the fixed wrap 24b and the orbiting wrap 22b engage with each other with a phase difference of 180 degrees between them. As a result, a pair of compression chambers C, which are partitioned by the fixed end plate 24a, the orbiting end plate 22a, the fixed wrap 24b, and the orbiting wrap 22b, are formed between the fixed scroll 24 and the orbiting scroll 22 so as to be symmetrical with respect to the scroll centers. In the compression chambers C, a refrigerant that serves as a fluid is compressed.
[0042] The fixed scroll 24 is fixed to the inner surface of the rear housing 12 via a bolt 25. The orbiting scroll 22 is connected to the main shaft 14 as a result of the eccentric shaft 14c provided on the first end side of the main shaft 14 being fitted into a boss portion 26 provided in the rear surface of the orbiting end plate 22a via the balance bushing 20 and the drive bearing 21.
[0043] Further, of the orbiting scroll 22, the rear surface of the orbiting end plate 22a is supported by a thrust receiving surface 11b that is formed on the front housing 11, and using a pin-and-ring mechanism 27 that serves as a rotation prevention mechanism interposed between the thrust receiving surface 11b and the rear surface of the orbiting scroll 22, the orbiting scroll 22 is configured to revolve with respect to the fixed scroll 24 while being inhibited from rotating.
[0044] Note that, in the scroll-type compressor 10 in which the turn radius of the orbiting scroll 22 is constant, a minute gap is provided between the orbiting wrap 22b and the fixed wrap 24b in order to prevent the orbiting wrap 22b and the fixed wrap 24b from being damaged as a result of coming into contact with each other.
[0045] This pin-and-ring mechanism 27 is provided with pins 27a and rings 27b. Pin holes 11c for erecting the pins 27a are provided in the rear surface of the orbiting end plate 22a of the orbiting scroll 22, and ring holes 27c into which the rings 27b are fitted are provided in the front housing 11.
[0046] An interval between a central axis L3 of the pin 27a and a central axis L4 of the ring 27b is a turn radius ?pin of the pin that is determined by the pin and an engagement hole, and the pin 27a revolves at the turn radius ?pin as a result of the the orbiting scroll 22 revolving.
[0047] Note that the pin holes 11c and ring holes 27c are provided at a plurality of locations along the circumferential direction, which are four locations in the present embodiment, but they can be provided ranging from three to six locations.
[0048] Further, a discharge port 24c, which discharges compressed refrigerant gas, is provided as an opening in a central portion of the fixed end plate 24a of the fixed scroll 24, and a discharge lead valve (not illustrated) is provided in this discharge port 24c, in the fixed end plate 24a.
[0049] In addition, a seal member (not illustrated), such as an O-ring, is mounted on the rear surface of the fixed end plate 24a of the fixed scroll 24 so as to be in close contact with the inner surface of the rear housing 12, and a discharge chamber 29 that is partitioned from an internal space (hermetically sealed space) of the housing 13 is formed between the seal member and the rear housing 12. As a result, a configuration is obtained in which the internal space of the housing 13 apart from the discharge chamber 29 functions as an intake chamber 30.
[0050] The refrigerant gas that returns from a refrigeration cycle via an intake port (not illustrated) provided in the front housing 11 is taken into the intake chamber 30, and is taken into the compression chambers C formed between the fixed scroll 24 and the orbiting scroll 22 through this intake chamber 30.
[0051] Note that a seal member, such as an O-ring, is provided on a joining surface between the front housing 11 and the rear housing 12, and the seal member hermetically seals the intake chamber 30 inside the housing 13 from the atmospheric air.
[0052] The electromagnetic clutch EC sucks an armature (not illustrated), which is formed of a magnetic material, against a contact surface of a rotor 43 using the magnetic force of an electromagnetic coil 41, and integrally connects the armature and the rotor 43, thereby transmitting the motive power.
[0053] In the electromagnetic clutch EC, electricity supplied to the electromagnetic coil 41 is turned on and off on the basis of instructions from an external controller. For example, when an air-conditioning device is switched from an off-state to an on-state, the electricity supplied to the electromagnetic coil 41 is turned on the basis of the instruction from the external controller. As a result, the armature 42 and the rotor 43 are integrally connected to each other by the magnetic force of the electromagnetic coil 41, and a rotational driving force transmitted from the external driving source is transmitted to the main shaft 14.
[0054] The scroll-type compressor 10 that is configured as described above operates in the following manner.
[0055] The rotational driving force transmitted from the external driving source to the pulley 18 is input to the input shaft 14a of the main shaft 14 via the electromagnetic clutch EC, and causes the main shaft 14 to rotate. Then, the orbiting scroll 22, which is connected to the eccentric shaft 14c of the main shaft 14 via the balance bushing 20, a drive bushing 14d, and the drive bearing 21, is caused to revolve with respect to the fixed scroll 24 while being inhibited from rotating by the pin-and-ring mechanism 27. Note that this driving mechanism of the main shaft 14 is only an example, and a mechanism may be adopted, for example, in which an electric motor that includes a rotor and a stator is provided inside the housing 13 as a driving source, and the main shaft 14 is directly rotated by this rotor.
[0056] Then, as a result of the revolving of the orbiting scroll 22, the refrigerant gas inside the intake chamber 30 is taken into the compression chambers C that are formed at the outermost circumference in the radial direction. After the intake of the refrigerant gas is terminated at a predetermined turn angle position, the compression chambers C are moved toward the center side while the capacity thereof is gradually reduced in the circumferential direction and in the wrap height direction. During this period, the refrigerant gas is compressed, and when the compression chamber C reaches a position communicating with the discharge port 24c, the discharge lead valve is pressed open and the compressed gas is discharged into the discharge chamber 29. This compressed refrigerant gas is discharged to the outside of the compressor through a discharge port (not illustrated) provided in the rear housing 12.
[0057] With the scroll-type compressor 10 of the present embodiment, at the time of the assembly thereof, in order to ensure that the pins 27a of the pin-and-ring mechanism 27 are reliably inserted into the engagement holes inside the rings 27b, the turn radius ?s of the eccentric shaft 14c of the main shaft 14 and the turn radius ?pin of the pin 27a determined by the pin 27a and the engagement hole of the ring 27b, satisfy Relationship (1).
?s<?pin Relationship (1)
[0058] This relationship will be described below with reference to
?s>?pin Relationship (2)
[0059] First,
[0060] As described above, the pins 27a of the pin-and-ring mechanism 27 are fixed to the orbiting end plate 22a of the orbiting scroll 22, and the orbiting scroll 22 revolves in accordance with the revolving of the eccentric shaft 14c of the main shaft 14. Thus, the pins 27a also revolve as a result of the revolving of the eccentric shaft 14c, and at this time, the turn radius of the pin 27a is ?s. When this is applied upon assembling the scroll-type compressor 10, the pins 27a can move on the circumference of the turn radius ?s in accordance with the position of the orbiting scroll 22.
[0061] Meanwhile, although the pins 27a configure the pin-and-ring mechanism 27 as a result of being inserted into the rings 27b, namely, into the interior of the engagement holes, since the turn radius of the pins 27a of the pin-and-ring mechanism 27 is ?pin, the pins 27a need to be positioned within a range of the turn radius ?pin at the time the scroll-type compressor 10 is assembled. Since the pins 27a can move on the circumference of the turn radius ?s, in order to insert the pins 27a into the engagement holes of the rings 27b, Relationship (1) expressing that the turn radius ?pin is larger than the turn radius ?s needs to be satisfied.
[0062] In
[0063] Contrary to Relationship (1), when Relationship (2) is satisfied, namely, when the turn radius ?pin is smaller than the turn radius ?s, as illustrated in
[0064] Note that in a case where each member, including the pin 27a and the ring 27b, can be manufactured without any deviation, even when the turn radius ?s is equal to the turn radius ?pin, as illustrated in Relationship (3), the pins 27a can be inserted into the rings 27b. However, since it is difficult to manufacture each of the members accurately without any deviation in reality, the present embodiment makes it a condition that the turn radius ?pin is larger than the turn radius ?s. ?s=?pin . . . Relationship (3)
[0065] As described above, according to the present embodiment, by setting the turn radius ?pin to be larger than the turn radius ?s, the pins 27a are reliably inserted into the rings 27b (engagement holes), thus facilitating the assembly of the scroll-type compressor 10.
[0066] Note that, although to what degree the turn radius ?pin is supposed to be larger than the turn radius ?s is not determined by dimensions of the scroll-type compressor 10 or the like, the degree is determined on the basis of a range within which the pins 27a and the rings 27b can fulfill the function of preventing the rotation of the orbiting scroll 22.
[0067] Specifically, the turn radius ?pin and the turn radius ?s can be set so as to satisfy Relationship (A) below.
?pin??s<?m?Rpin/b Relationship (A)
[0068] ?pin: Turn radius of the pin 27a
[0069] ?s: Turn radius of the eccentric shaft 14c
[0070] ?m: Initial gap between the wrap surfaces of the orbiting scroll 22 and the fixed scroll 24
[0071] b: Base radius of involute curve
[0072] ?: Helix angle between the orbiting scroll 22 and the fixed scroll 24
[0073] Rpin: Distance from the center of the eccentric shaft 14c to the center of the pin 27a or the center of the ring 27b
[0074] The above-described Relationship (A) will be described below.
[0075] The initial gap between the wrap surfaces of the fixed scroll 24 and the orbiting scroll 22 is referred to as ?m.
[0076] For example, provided that the wrap surfaces of the fixed scroll 24 and the orbiting scroll 22 are formed by involute curves, when the base radius thereof is b and a torsion amount of the fixed/orbiting scrolls is ? (rad), the gap between the fixed scroll and the orbiting scroll is reduced on one side (an inner side of the fixed scroll) by an amount equivalent to b?? and widened on the other side (an outer side of the fixed scroll) by an amount equivalent to b??.
[0077] Thus, the maximum tolerance value of torsion of the scrolls needs to satisfy Relationship (B) below.
?m>b??Relationship (B)
[0078] Further, torsion ? of the scrolls is determined by a set value A (A=?pin??s) of the initial ?pin and ?s and an installation position radius Rpin of the pins and rings, and the relationship thereof is expressed by Relationship (C).
?=?/Rpin Relationship (C)
[0079] Thus, the above-described Relationship (A) is defined by Relationships (B) and (C), and when Relationship (A) is satisfied, the wrap surfaces of the scrolls do not come into contact with each other theoretically.
[0080] Note that, although the pins 27a are provided on the orbiting scroll 22 and the rings 27b are provided in the front housing 11 in the scroll-type compressor 10, even when the rings 27b are provided in the orbiting scroll 22 and the pins 27a are provided on the front housing 11 in an opposite manner to the above, the relationship expressed by Relationship (1) still applies in the same manner. Further, the ring holes can be formed instead of using the rings 27b.
[0081] Besides the above-described embodiment, as long as there is no departure from the spirit and scope of the present invention, configurations explained in the above-described embodiment can be selected as desired, or can be changed to other configurations as necessary. Some of preferable configurations that can be applied to the present invention will be described below.
[0082] In the scroll-type compressor 10, as a result of the orbiting scroll 22 revolving, a torsional moment in the rotational direction acts on the orbiting scroll 22. For example, as illustrated in
[0083] As a result of a gap of the wrap surface on the outer side of the fixed scroll 24 and a gap of the wrap surface on the inner side of the fixed scroll 24, which seals the compression chambers C, changing, there is a possibility of a deterioration in the compression performance of the scroll-type compressor 10. Incidentally, as illustrated in
[0084] Here, the gap of the wrap surface on the outer side of the fixed scroll 24 means a gap with the wrap surface on the inner side of the orbiting scroll 22 (illustrated by (3) and (4) in
[0085] Thus, in the present invention, as illustrated in
[0086] The next configuration described below is also related to torsion, and the configuration is a countermeasure when assuming that the occurrence of the torsion is allowed.
[0087] As described above, when torsion of the orbiting scroll 22 occurs, the gaps on the inner and outer sides of the fixed scroll 24 become uneven.
[0088] For example, as illustrated in
[0089] As described above, the gaps of the outer side and the inner side of the fixed scroll 24 can be balanced, and as a result, the deterioration in the compression performance of the scroll-type compressor 10 is inhibited, and at the same time, the pressure balance between the outer side and the inner side is improved.
[0090] Note that degrees of the thickening and the thinning may be determined in accordance with a specification of the scroll-type compressor 10.
[0091] Next, as described above, in the scroll-type compressor 10 in which the turn radius of the orbiting scroll 22 is constant, the orbiting wrap 22b of the orbiting scroll 22 and the fixed wrap 24b of the fixed scroll 24 are required not to come into contact with each other and to have a minute gap therebetween.
[0092] Thus, as illustrated in
[0093] By satisfying Relationship (4), the contact between the orbiting scroll 22 and the fixed scroll 24 can be reliably avoided.
[0094] When ?s<?pin . . . Relationship (1) and ?s<?th . . . Relationship (4) are satisfied, the relationship between ?pin and ?th can be selected from one of Relationship (5) and Relationship (6) below.
?pin??th Relationship (5)
?pin>?th Relationship (6)
[0095] Note that when Relationship (5) is applied to Relationship (1), it can be expressed as ?s<?pin<?th . . . Relationship (7), and when Relationship (6) is applied to Relationship (1), it can be expressed as ?s<?th<?pin . . . Relationship (8).
[0096] A case in which Relationship (5) is selected is illustrated in
[0097] Further, a case in which Relationship (6) is selected is illustrated in
[0098] Further, specific configurations of the scroll-type compressor 10 are only examples of the present invention, and shapes, dimensions and the like of each of the components that configure the scroll-type compressor may be decided as desired.
[0099] For example, in the scroll-type compressor 10, although the pins 27a are provided on the orbiting scroll 22 and the engagement holes are provided having the rings 27b in the fixed scroll 24, the pins 27a can be provided on the fixed scroll 24 side, and the engagement holes can be provided on the orbiting scroll 22 side. In this case, the engagement holes can also be directly provided in the orbiting end plate 22a of the orbiting scroll 22 without providing the rings 27b.
[0100] Further, although the present embodiment illustrates the mechanism in which one pin engages with one ring (engagement hole), among the pin-and-ring type rotation prevention mechanisms, the present invention is not limited to this example, and for example, can be applied to a rotation prevention mechanism in which a plurality of pins (two pins, for example) engage with one ring, as described in Patent Document 2.
[0101] Further, although the present embodiment illustrates the mechanism in which positions of the pins are fixed, among the pin-and-ring type rotation prevention mechanisms, the present invention is not limited to this example, and for example can be applied to a rotation prevention mechanism that regulates a maximum displacement of the pins while allowing displacement of the pins in the radial direction, as illustrated in Patent Document 3.
REFERENCE SIGNS
[0102] 10 Scroll-type compressor [0103] 11 Front housing [0104] 11a Small-diameter boss portion [0105] 11b Thrust receiving surface [0106] 11c Pin hole [0107] 12 Rear housing [0108] 13 Housing [0109] 14 Main shaft [0110] 14a Input shaft [0111] 14b Large-diameter shaft portion [0112] 14c Eccentric shaft [0113] 14d Drive bushing [0114] 15 Main bearing [0115] 16 Sub bearing [0116] 17 Bearing [0117] 18 Pulley [0118] 19 Mechanical seal [0119] 20 Balance bushing [0120] 20a Balance weight [0121] 21 Drive bearing [0122] 22 Orbiting scroll [0123] 22a Orbiting end plate [0124] 22b Orbiting wrap [0125] 23 Scroll-type compression mechanism [0126] 24 Fixed scroll [0127] 24a Fixed end plate [0128] 24b Fixed wrap [0129] 24c Discharge port [0130] 25 Bolt [0131] 26 Boss portion [0132] 27 Pin-and-ring mechanism [0133] 27a Pin [0134] 27b Ring [0135] 27c Ring hole [0136] 28 Retainer [0137] 29 Discharge chamber [0138] 30 Intake chamber [0139] 41 Electromagnetic coil [0140] 43 Rotor [0141] C Compression chamber [0142] L1 Rotational axis [0143] L2 Central axis [0144] L3 Central axis [0145] L4 Central axis [0146] EC Electromagnetic clutch [0147] ?pin Turn radius [0148] ?s Turn radius