DETECTION METHOD AND SENSOR DEVICE FOR AN ELECTROMECHANICAL BRAKE BOOSTER OF AN ON-BOARD HYDRAULIC BRAKING SYSTEM
20220363228 · 2022-11-17
Inventors
Cpc classification
B60T8/171
PERFORMING OPERATIONS; TRANSPORTING
B60T13/575
PERFORMING OPERATIONS; TRANSPORTING
B60T11/18
PERFORMING OPERATIONS; TRANSPORTING
B60T7/042
PERFORMING OPERATIONS; TRANSPORTING
B60T8/172
PERFORMING OPERATIONS; TRANSPORTING
B60T13/662
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A detection method for an electromechanical brake booster. The method includes: ascertaining, while both a driver braking force is transferred to an input element and a motor force is transferred to a support element so that a coupling element of the electromechanical brake booster which is provided downstream from the input element and the support element is also displaced at least using the motor force, whether an open intermediate gap, when the input element is present in its starting position, is closed when the coupling element is present in its starting position, and establishing an actual variable with respect to a coupling element path of the coupling element out of its coupling element starting position and/or a coupling element velocity of the coupling element in the case of an open intermediate gap using a first formula, and in the case of a closed intermediate gap using a second formula.
Claims
1-10. (canceled)
11. A detection method for an electromechanical brake booster of an on-board hydraulic braking system, comprising the following steps: ascertaining, while both a driver braking force, which is exerted on a brake actuating element, is transferred to a connected input element of the electromechanical brake booster and a motor force of an electric motor is transferred to a connected support element of the electromechanical brake booster in such a way that the input element is displaced out of its input element starting position using the driver braking force and the support element is displaced out of its support element starting position using the motor force, and a coupling element of the electromechanical brake booster which is provided downstream from the input element and the support element is also displaced out of its coupling element starting position at least using the motor force, whether an intermediate gap, which is open when the input element is present in the input element starting position and the coupling element is present in the coupling element starting position, is closed in such a way that the coupling element is also displaced using the motor force and using the driver braking force; and establishing at least one actual variable with respect to a coupling element path of the coupling element out of the coupling element starting position and/or a coupling element velocity of the coupling element, wherein in the case of an open intermediate gap the at least one actual variable being established using a first formula, and in the case of a closed intermediate gap the at least one actual variable being established using a second formula deviating from the first formula.
12. The detection method as recited in claim 11, wherein an instantaneous intermediate gap width g of the intermediate gap is established according to:
g=g.sub.0−Δx−F.sub.motor*η*(1+η)/c, where g.sub.0 is a starting intermediate gap width of the intermediate gap which is open when the input element is present in the input element starting position and the coupling element is present in the coupling element starting position, Δx is a differential path between an input element path of the input element out of the input element starting position and a support element path of the support element out of the support element starting position, F.sub.motor is the motor force, η is a quotient of a first lever arm of the motor force F.sub.motor at the coupling element divided by a second lever arm of the driver braking force F.sub.driver at the coupling element, and c is a coefficient of elasticity of the coupling element, and, when the instantaneous intermediate gap width g is greater than zero, it being determined that the intermediate gap is open and, when the instantaneous intermediate gap width is smaller than or equal to zero, it being determined that the intermediate gap is closed.
13. The detection method as recited in claim 11, wherein an instantaneous intermediate gap width g of the intermediate gap is established according to:
g=g.sub.0−Δx−c.sub.pV*x.sub.out*η*(1+η)/c, where g.sub.0 is a starting intermediate gap width of the intermediate gap which is open when the input element is present in the input element starting position and the coupling element is present in the coupling element starting position, Δx is a differential path between an input element path of the input element out of the input element starting position and a support element path x.sub.motor of the support element out of its support element starting position, c.sub.pV is a coefficient of elasticity of the hydraulic braking system, x.sub.out is the coupling element path of the coupling element out of the coupling element starting position, η is a quotient of a first lever arm of the motor force F.sub.motor at the coupling element divided by a second lever arm of the driver braking force at the coupling element, and c is a coefficient of elasticity of the coupling element, and, when the instantaneous intermediate gap width g is greater than zero, it being determined that the intermediate gap is open and, when the instantaneous intermediate gap width is smaller than or equal to zero, it being determined that the intermediate gap is closed.
14. The detection method as recited in claim 11, wherein, in the case of determining the intermediate gap is open, a change δx.sub.out in the coupling element path of the coupling element is established as the at least one actual variable according to
∂x.sub.out=∂x.sub.motor−∂F.sub.motor*η.sup.2c as the first formula, δx.sub.motor being a change in the support element path of the support element, δF.sub.motor being a change in the motor force, η being a quotient of a first lever arm of the motor force at the coupling element divided by a second lever arm of the driver braking force at the coupling element, and c being a coefficient of elasticity of the coupling element.
15. The detection method as recited in claim 11, wherein, in the case of determining the intermediate gap is open, a change δx.sub.out in the coupling element path of the coupling element is established as the at least one actual variable according to
16. The detection method as recited in claim 11, wherein, in the case of determining the intermediate gap is closed, the coupling element velocity v.sub.out of the coupling element is established as the at least one actual variable according to
17. A sensor device for an electromechanical brake booster of an on-board hydraulic braking system, comprising: a processing unit, which is configured to calculate, while both a driver braking force, which is exerted on a brake actuating element, is transferred to a connected input element of the electromechanical brake booster and a motor force of an electric motor is transferred to a connected support element of the electromechanical brake booster, to calculate, for an input element displaced out of its input element starting position using the driver braking force and the coupling element of the electromechanical brake booster, which is provided downstream from the support element displaced out of its support element starting position with the aid of the motor force and also displaced out of its coupling element starting position at least with the aid of the motor force, whether an open intermediate gap, which is open when the input element is present in the input element starting position and the coupling element is present in the coupling element starting position, is closed in such a way that the coupling element is also displaced using the motor force and using the driver braking force; and a memory unit on which at least one first formula and one second formula deviating from the first formula are stored, each for establishing at least one actual variable with respect to a coupling element path of the coupling element out of its coupling element starting position and/or a coupling element velocity of the coupling element; wherein the processing unit is configured, in the case of an open intermediate gap, to establish at least one actual variable using the first formula provided by memory unit and, in the case of a closed intermediate gap, to establish the at least one actual variable using the second formula provided by memory unit.
18. An electromechanical brake booster for an on-board hydraulic braking system, comprising: a sensor device including: a processing unit, which is configured to calculate, while both a driver braking force, which is exerted on a brake actuating element, is transferred to a connected input element of the electromechanical brake booster and a motor force of an electric motor is transferred to a connected support element of the electromechanical brake booster, to calculate, for an input element displaced out of its input element starting position using the driver braking force and the coupling element of the electromechanical brake booster, which is provided downstream from the support element displaced out of its support element starting position with the aid of the motor force and also displaced out of its coupling element starting position at least with the aid of the motor force, whether an open intermediate gap, which is open when the input element is present in the input element starting position and the coupling element is present in the coupling element starting position, is closed in such a way that the coupling element is also displaced using the motor force and using the driver braking force; and a memory unit on which at least one first formula and one second formula deviating from the first formula are stored, each for establishing at least one actual variable with respect to a coupling element path of the coupling element out of its coupling element starting position and/or a coupling element velocity of the coupling element; wherein the processing unit is configured, in the case of an open intermediate gap, to establish at least one actual variable using the first formula provided by memory unit and, in the case of a closed intermediate gap, to establish the at least one actual variable using the second formula provided by memory unit.
19. The electromechanical brake booster as recited in claim 18, wherein the coupling element includes a reaction disk.
20. A hydraulic braking system for a vehicle, comprising: a sensor device including: a processing unit, which is configured to calculate, while both a driver braking force, which is exerted on a brake actuating element, is transferred to a connected input element of the electromechanical brake booster and a motor force of an electric motor is transferred to a connected support element of the electromechanical brake booster, to calculate, for an input element displaced out of its input element starting position using the driver braking force and the coupling element of the electromechanical brake booster, which is provided downstream from the support element displaced out of its support element starting position with the aid of the motor force and also displaced out of its coupling element starting position at least with the aid of the motor force, whether an open intermediate gap, which is open when the input element is present in the input element starting position and the coupling element is present in the coupling element starting position, is closed in such a way that the coupling element is also displaced using the motor force and using the driver braking force; and a memory unit on which at least one first formula and one second formula deviating from the first formula are stored, each for establishing at least one actual variable with respect to a coupling element path of the coupling element out of its coupling element starting position and/or a coupling element velocity of the coupling element; wherein the processing unit is configured, in the case of an open intermediate gap, to establish at least one actual variable using the first formula provided by memory unit and, in the case of a closed intermediate gap, to establish the at least one actual variable using the second formula provided by memory unit; the electromechanical brake booster cooperating with the sensor device; a master brake cylinder, upstream from which an electromechanical brake booster is provided; and at least one brake circuit which is hydraulically connected to the master brake cylinder and includes in each case at least one wheel brake cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Further features and advantages of the present invention are described hereafter based on the figures.
[0013]
[0014]
[0015]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0016]
[0017] The brake booster type shown schematically in
[0018] A brake actuating element (not shown) is connectable/connected to input element 12 of the electromechanical brake booster in such a way that a driver braking force F.sub.driver exerted on the brake actuating element is transferable/transferred to the connected input element 12. Accordingly, an electric motor (not sketched) is connectable/connected to support element 14 in such a way that a motor force F.sub.motor of the electric motor is transferable/transferred to the connected support element 14. If driver braking force F.sub.driver and the motor force of the electric motor F.sub.motor are each equal to zero, input element 12 is present in its input element starting position, and support element 14 is present in its support element starting position.
[0019] The coupling element is provided downstream from input element 12 and support element 14. If driver braking force F.sub.driver and the motor force of electric motor F.sub.motor are equal to zero, the coupling element is present in its coupling element starting position, support element 14 present in its support element starting position contacting the coupling element (specifically its reaction disk 10) present in its coupling element starting position, while an open intermediate gap 18 is present between input element 12 present in its input element starting position and the coupling element (specifically its reaction disk 10) present in its coupling element starting position. In this way, a transfer of motor force F.sub.motor from support element 14 present in its support element starting position to the coupling element present in its coupling element starting position is possible, while a transfer of driver braking force F.sub.driver to the coupling element with the aid of open intermediate gap 18 is at least suppressed when input element 12 is present in its input element starting position.
[0020] During an execution of the detection method described here, while both driver braking force F.sub.driver is being transferred to input element 12 and motor force F.sub.motor is being transferred to support element 14 in such a way that input element 12 is displaced out of an input element starting position with the aid of driver braking force F.sub.driver, and support element 14 is displaced out of its support element starting position with the aid of motor force F.sub.motor, and the coupling element is also displaced out of its coupling element starting position at least with the aid of motor force F.sub.motor, it is ascertained whether intermediate gap 18, which is at least open when input element 12 is present in its input element starting position and coupling element 14 is present in its coupling element starting position, is closed in such a way that the coupling element is also displaced with the aid of motor force F.sub.motor and with the aid of driver braking force F.sub.driver.
[0021] The method step described here is, for example, carried out by establishing/ascertaining an instantaneous intermediate gap width g of intermediate gap 18:
[0022] As is apparent based on the rheological chart of
−c*d.sub.s=F.sub.driver−F.sub.motor*η, (Eq. 1)
where c is a coefficient of elasticity of the coupling element (i.e., a coefficient of elasticity of reaction disk 10 in the example of
[0023] If open intermediate gap 18 is present between reaction disk 10 and input element 12, equation (Eq. 2) also applies to reaction disk 10 “as a force balance:”
[0024] Moreover, equation (Eq. 3) also applies in the case of an open intermediate gap 18 between reaction disk 10 and input element 12 for a kinematic relationship between a support element velocity v.sub.motor of support element 14 and an output rod velocity v.sub.out of output rod 16:
v.sub.out=v.sub.motor−η*d.sub.s′ (Eq. 3)
[0025] The instantaneous intermediate gap width g results from a starting intermediate gap width g.sub.0 of intermediate gap 18 which is open when input element 12 is present in its input element starting position and coupling element 14 is present in its coupling element starting position, deformation d.sub.s of reaction disk 10, and a differential path Δx between an input element path x.sub.driver of input element 12 out of its input element starting position and a support element path x.sub.motor of support element 14 out of its support element starting position according to equation (Eq. 4) according to:
g=(g.sub.0−Δx)−d.sub.s*(1+η). (Eq. 4)
[0026] For the deformation d.sub.s of reaction disk 10, however, it is possible to insert equation (Eq. 2) into equation (Eq. 4), thereby yielding equation (Eq. 5):
g=g.sub.0−Δx−F.sub.motor*η*(1+η)/c. (Eq. 5)
[0027] The instantaneous intermediate gap width g may thus be determined with the aid of motor force F.sub.motor of the electric motor according to equation (Eq. 5). Motor force F.sub.motor is generally known from the drive controller/drive regulator of the electric motor. In particular, motor force F.sub.motor may be reliably determined from a motor current supplied to the electric motor. As an alternative, motor force F.sub.motor may also be derived from a system pressure determined with the aid of a system pressure measurement. (If open intermediate gap 18 is present between input element 12 and reaction disk 10, the system pressure results solely from motor force F.sub.motor and is independent of driver braking force F.sub.driver, the system pressure being “reduced” compared to motor force F.sub.motor due to prestresses and frictions.)
[0028] As an alternative, motor force F.sub.motor may also be estimated based on an output rod path x.sub.out and a variable c.sub.pV using equation (Eq. 6):
[0029] it being possible to read variable c.sub.pV as a coefficient of elasticity reflecting a hydraulic stiffness of the braking system from a pV characteristic curve of the braking system.
[0030] In this way, an equation (Eq. 7) may be derived based on equations (Eq. 5) and (Eq. 6) using:
g=g.sub.0−Δx−c.sub.pV*x.sub.out*η*(1+η)/c. (Eq. 7)
[0031] After the instantaneous intermediate gap width g has been calculated according to equation (Eq. 5) or equation (Eq. 7), it is possible to determine whether intermediate gap 18 is open or closed. If the instantaneous intermediate gap width g calculated according to equation (Eq. 5) or equation (Eq. 7) is greater than zero, it is established that intermediate gap 18 is open. Otherwise, i.e., if the instantaneous intermediate gap width g calculated according to equation (Eq. 5) or equation (Eq. 7) is smaller than or equal to zero, it is established that intermediate gap 18 is closed.
[0032] In a further method step of the method described here, at least one actual variable is established with respect to a coupling element path of the coupling element out of its coupling element starting position and/or a coupling element velocity of the coupling element. In the case of an open intermediate gap 18, the at least one actual variable is established with the aid of a first formula. In contrast, in the case of a closed intermediate gap 18, the at least one actual variable is established with the aid of a second formula deviating from the first formula.
[0033] Furthermore, the actual variable is established with respect to the coupling element path of the coupling element as output rod path x.sub.out of output rod 16:
[0034] If intermediate gap 18 is present in an open state, i.e., if the instantaneous intermediate gap width g calculated according to equation (Eq. 5) or equation (Eq. 7) is greater than zero, it is possible to derive equation (Eq. 8) for establishing a change δx.sub.out of output rod path x.sub.out of output rod 16 from equations (Eq. 2) and (Eq. 3) using:
∂x.sub.out=∂x.sub.motor−∂F.sub.motor*η.sup.2/c, (Eq. 8)
where δx.sub.motor is a change in support element path x.sub.motor of the support element, and δF.sub.motor is a change in motor force F.sub.motor.
[0035] Optionally, equation (Eq. 9) may also be derived from equation (Eq. 8) with the aid of equation (Eq. 6) using:
[0036] Both the equation (Eq. 8) and the equation (Eq. 9) may be used as the first equation for establishing the actual variable with respect to the coupling element path of the coupling element as output rod path x.sub.out of output rod 16. Both equations (Eq. 8) and (Eq. 9) allow change δx.sub.out of output rod path x.sub.out of output rod 16, or of output rod path x.sub.out of output rod 16 to be established based on only one piece of information to be measured. This is a considerable advantage compared to the related art, in which the determination of output rod path x.sub.out of output rod 16 out of its output rod starting position requires two kinematic variables, the influence of the potentially open intermediate gap 18 on reaction disk 10 not being ascertainable. This frequently results in a systematic error, which renders the determination of output rod path x.sub.out of output rod 16 imprecise/erroneous. In contrast, the coupling element path of the coupling element may be determined considerably more precisely with the aid of the specific embodiment of the method described here.
[0037] In the case of closed intermediate gap 18, output rod velocity v.sub.out of output rod 16 may be determined as the at least one actual variable with respect to the coupling element velocity of the coupling element. Based on
v.sub.driver=v.sub.out−d.sub.s′ (Eq. 10)
[0038] Moreover, equation (Eq. 3) may be rewritten to equation (Eq. 11):
v.sub.motor=v.sub.out+η*d.sub.s′ (Eq. 11)
[0039] Equation (Eq. 12) also follows from equations (Eq. 10) and (Eq. 11) using:
[0040] Equation (Eq. 12) may be used as the second equation for establishing the actual variable with respect to the coupling element velocity of the coupling element as output rod velocity v.sub.out of output rod 16. Equation (Eq. 12) is also more advantageous than the related art since it also takes the influence of closed intermediate gap 18 into consideration. For this reason, output rod velocity v.sub.out of output rod 16 may also be determined more reliably with the aid of the specific embodiment of the method described here.
[0041] When the instantaneous intermediate gap with g of intermediate gap 18 is equal to zero, equation (Eq. 4) is simplified to equation (Eq. 13) using:
d.sub.s=(g.sub.0−Δx)/(1+η). (Eq. 13)
[0042] Equation (Eq. 1) may be rewritten to equation (Eq. 14) using:
F.sub.driver=−c*d.sub.s+F.sub.motor*η. (Eq. 14)
[0043] An equation (Eq. 15) may then be derived from equations (Eq. 13) and (Eq. 14) using:
[0044] In the case of open intermediate gap 18, equation (Eq. 15) may be simplified to equation (Eq. 16) using:
[0045] Multiplied with the reciprocal of the fraction, equation (Eq. 5) again results from equation (Eq. 17).
[0046] The actual variables determined with the aid of the aforementioned equations (Eq. 8), (Eq. 9) and (Eq. 12) may be used in a variety of ways. For example, the actual variables determined in this way may be used to (newly) estimate a pV characteristic curve of the braking system, to supervise the hydraulic braking system with respect to a possible circuit failure, or to set the pressure more exactly in the braking system. The method described here thus enables a better pressure setting in the hydraulic braking system, a better blending, and a better supervision of the hydraulic braking system.
[0047]
[0048] The brake booster schematically shown in
[0049] Both a brake actuating element (not sketched) of a vehicle equipped with master brake cylinder 20 and an electric motor (not shown) of the brake booster are directly or indirectly connectable to rod piston device 22 and/or directly or indirectly connected to rod piston device 22. Rod piston device 22 includes a first piston 30, delimiting first chamber 24 including a first partial run-in surface A.sub.1, as the support element. Moreover, rod piston device 22 includes, as the coupling element, a second piston 32, delimiting first chamber 24 including a second partial run-in surface A.sub.2, and at least one elastic element 34a and 34b supporting first piston 30 and second piston 32 with respect to one another. In addition, the brake booster has an input element (not sketched), an open intermediate gap 18 being present between the input element present in its input element starting position and the coupling element (specifically second piston 32) present in its coupling element starting position. The input element is directly or indirectly connectable/connected to the brake actuating element in such a way that the input element is adjustable/adjusted with the aid of driver braking force F.sub.driver (transferred thereto). Accordingly, first piston 30 is directly or indirectly connectable/connected to the electric motor in such a way that first piston 30 is displaceable/displaced with the aid of motor force F.sub.motor (transferred thereto).
[0050] The above-described detection method may thus also be used (in a slightly modified form) for the brake booster of
[0051]
[0052] Sensor device 50 shown schematically with the aid of
[0053] A coupling element of the electromechanical brake booster is provided downstream from input element 12 displaced out of its input element starting position with the aid of driver braking force F.sub.driver and support element 14 displaced out of its support element starting position with the aid of motor force F.sub.motor. The coupling element includes a reaction disk 10 and an output rod 16. The coupling element is also at least displaceable out of its coupling element starting position with the aid of motor force F.sub.motor.
[0054] Processing unit 52 is configured to calculate whether an intermediate gap 18, which is at least open when input element 12 is present in its input element starting position and coupling element 14 is present in its coupling element starting position, is closed in such a way that the coupling element is also displaceable with the aid of motor force F.sub.motor and with the aid of driver braking force F.sub.driver. Processing unit 52 may, for example, use the above-described equation (Eq. 5) or (Eq. 7) for this purpose.
[0055] Sensor device 50 also includes a memory unit 54 on which at least one first formula and one second formula deviating from the first formula are stored, each for establishing at least one actual variable with respect to a coupling element path of the coupling element out of its coupling element starting position and/or a coupling element velocity of the coupling element. Moreover, processing unit 52 is configured, in the case of open intermediate gap 18, to establish the at least one actual variable with the aid of the first formula provided by memory unit 54 and, in the case of closed intermediate gap, to establish the at least one actual variable with the aid of the second formula provided by memory unit 54. In particular, the equation (Eq. 8) or (Eq. 9) may be stored as the first formula and/or the equation (Eq. 12) may be stored as the second formula on memory unit 54. The first formula or the second formula may each be output with the aid of a formula output signal 56 by memory unit 54 to processing unit 52.
[0056] In this way, sensor device 50 also ensures the above-described advantages. Sensor device 50 may, in particular, be designed to carry out the above-described detection method.
[0057] An electromechanical brake booster for an on-board hydraulic braking system including sensor device 50 also effectuates the above-described advantages. Furthermore, a hydraulic braking system for a vehicle, including sensor device 50, the electromechanical brake booster cooperating with sensor device 50, a master brake cylinder 20 which is provided upstream from the electromechanical brake booster, and at least one brake circuit (not shown) which is hydraulically connected to master brake cylinder 20 and includes in each case at least one wheel brake cylinder, also creates the above-described advantages. A usability of sensor device 50 is neither limited to a certain brake booster type, nor to a specific braking system type of the hydraulic braking system nor a particular vehicle type/motor vehicle type.