FEEDING ASSEMBLY FOR LOADING A FLEXOGRAPHIC PLATE IN A TREATMENT STATION
20180329303 ยท 2018-11-15
Inventors
Cpc classification
B41F27/14
PERFORMING OPERATIONS; TRANSPORTING
G03F7/3064
PHYSICS
G03F7/3057
PHYSICS
International classification
Abstract
The present invention relates to a feeding assembly (1) for automatically loading a flexographic plate (5) in a treatment station (7). The assembly according to the invention comprises a punching unit of said plate (5), handling means (5) for moving the flexographic plate from a loading surface to said punching unit and from said punching unit to a housing site in which a pin bar (14) which can be connected to said plate (5) is arranged. According to the invention, the handling means are configured to connect the plate (5) to said bar automatically and to move the bar, at the end of such a connection, to a predetermined position in which it can be coupled to a treatment system (77) of said treatment station.
Claims
1) A feeding assembly for loading a flexographic plate in a treatment station, characterized in that it comprises: a loading surface, on which said plate is arranged, and an advancement surface, adjacent to said loading surface; handling means for moving said plate on said advancement surface between said loading surface and an inlet section of said treatment station, wherein said handling means define a longitudinal direction of displacement for said plate, a transversal direction orthogonal to said longitudinal direction and a vertical direction; a housing site in which a pin bar is arranged, which comprises a plurality of mutually aligned pins, wherein said bar is oriented so that said pins are aligned along a direction parallel to said transversal direction; a punching unit comprising punching means which, in an activation configuration thereof, make a row of connecting holes through said plate and wherein said handling means comprise: a first handling unit of said plate which moves said plate along said longitudinal direction to take a front edge thereof to a first reference position at the reaching of which, said punching means carry out said connecting holes near said front edge; a second handling unit which, following the carrying out said holes, moves the plate along said longitudinal direction to a second reference position, at the reaching of which, said holes are aligned with corresponding pins of said pin bar, and wherein said assembly comprises a pressing device for connecting said plate to said pin bar, said pressing device applying a pressure on said plate as a result of which at least one pin of said bar is inserted in a corresponding hole of said plate and wherein, following the connection between said plate and said bar, said second handling unit lifts said bar and moves it along said longitudinal direction to a third reference position in which said bar is couplable to a dragging system of said treatment station.
2) An assembly according to claim 1, wherein said punching unit preferably assumes a retracted configuration and an emerging configuration with respect to said advancement surface and wherein in said retracted configuration said punching unit is substantially underneath said advancement surface.
3) An assembly according to claim 2, wherein said punching unit comprises an upper plate, which defines a portion of said advancement surface when said punching unit assumes said retracted configuration, said punching means being constrained to the lower side of said upper plate.
4) An assembly according to claim 2, wherein said punching means comprise a body, which extends prevalently along said transversal direction, said body defining a cavity facing towards said loading surface and in which a front portion of said plate can be inserted, and wherein said punching means comprise a plurality of punching elements, each of which to make one of said connecting holes, and wherein said cavity of said body defines an abutment surface for said front edge of the plate.
5) An assembly according to claim 3, wherein said punching means comprise a body, which extends prevalently along said transversal direction, said body defining a cavity facing towards said loading surface and in which a front portion of said plate can be inserted, and wherein said punching means comprise a plurality of punching elements, each of which to make one of said connecting holes, and wherein said cavity of said body defines an abutment surface for said front edge of the plate.
6) An assembly according to claim 1, wherein said housing site comprises locking/releasing means which lock/release said pin bar in a predetermined longitudinal position.
7) An assembly according to claim 6, wherein said locking means comprise a pair of locking modules, each of which is installed near a side of a supporting frame, each of said modules comprising an actuator which moves a locking pin between a retracted position, in which said locking pin does not interact with said bar, and an extended position, in which said pin is inserted in a cavity defined in a corresponding end of said bar.
8) An assembly according to claim 1, wherein said pressing unit comprises an actuator mounted on a slide movable along said transversal direction, said actuator vertically moving a presser comprising a cylindrical end defining a cavity in which the head of a pin of said bar can be inserted, and wherein said actuator moves said presser between a lifted non-engagement position and a lowered engagement position, and wherein when reaching said lowered position of said head said cylindrical end of said presser locally pushes, towards the base of said pin, said region of said plate about the hole, while said head of said pin is inserted in said cylindrical end of said presser.
9) An assembly according to claim 1, wherein said assembly comprises a recharging device for positioning a pin bar in said housing site, said device comprising at least one storage box and gripping and moving means, which, when activated, pick a pin bar from said box and release it in said housing site.
10) An assembly according to claim 9, wherein said gripping and moving means comprise a lifting bar which supports gripping elements aligned along said transversal direction, said lifting bar being movable along said longitudinal direction and along said vertical direction.
11) A system for treating flexographic plates comprising at least one treatment station of a flexographic plate and comprising a feeding assembly according to claim 1 to load a flexographic plate automatically in said at least one treatment station.
Description
LIST OF DRAWINGS
[0022] Further features and advantages of the present invention will become more apparent from the following detailed description provided by way of non-limiting example and shown in the accompanying drawings, in which:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030] The same reference numbers and letters in the figures refer to the same elements or components.
DETAILED DESCRIPTION
[0031] With reference to the aforesaid figures, the present invention thus relates to a feeding assembly 1 for automatically inserting/loading a flexographic plate 5 in a treatment station 7 of the plate itself. In particular, the assembly 1 according to the invention is configured to connect, in automatic manner and without intervention by an operator, the plate 5 to a pin bar 14 intended to be dragged through the treatment station 7 by means of a dragging system. For the purposes of the present invention, the expression pin bar 14 (or more simply bar 14) indicates a body, preferably plate-shaped, which identifies a main direction of development 105. The bar 14 comprises a plurality of pins 15 which emerge from a same side of the body and which are aligned along a direction parallel to the main direction 105.
[0032]
[0033] The feeding assembly 1 comprises a loading surface 2 on which the plate 5 is placed designed to be loaded in the treatment station 7. Such a loading surface identifies a substantially horizontal reference plane 101. Preferably, the plate 5 is automatically placed on the loading surface 2. For example, in the diagram of
[0034] The feeding assembly 1 further comprises an advancement surface substantially defined between the loading surface 2 and an inlet section 71 of the treatment station 7 in which the plate 5 must be loaded. The expression advancement surface indicates a set of parts which define, as a whole, a substantially horizontal reference plane 101, along which the plate 5 rests, either completely or partially, during its movement toward the treatment station 7. Preferably, but not exclusively, the reference plane 101 defined by the loading surface 2 and the reference plane 101 are coplanar.
[0035] The assembly 1 according to the invention comprises handling means 45,50 of the plate 5 configured to move the plate 5 between the loading surface 2 and the inlet section 71 of the treatment station 7. In particular, the handling means 45,50 may intervene either directly or indirectly (through the bar 14 pins) on the plate 5 according to the principles set out below. As a whole, the moving means 45,50 define a longitudinal direction 201 of displacement along which the plate 5 is moved. For the purposes of the present invention, the expression transversal direction 202, instead, means a direction substantially orthogonal to the longitudinal direction 201. Furthermore, the expression vertical direction 203 means a direction orthogonal to the surface defined by directions 201 and 202.
[0036] The assembly 1 according to the invention comprises a punching unit 30 comprising punching means 35 which, in an activation configuration thereof, pierce a row of connecting holes 55 through the plate 5 (see
[0037] The assembly 1 according to the invention further comprises a housing site 40 in which the bar 14 is accommodated. More precisely, the bar 14 is oriented in a transversal direction, i.e. so that the respective pins 15 are aligned along the transversal direction 202 (orthogonal to the longitudinal direction 201).
[0038] According to the present invention, the handling means of the plate 5 comprise a first handling unit 50 which moves the plate 5 along the longitudinal direction 201 to take a front edge 5 thereof to a first longitudinal reference position (indicated by P1) upon the reaching of which the punching means 35 are activated to carry out a row of connection holes 55 through the plate itself near said front edge 5.
[0039] According to the present invention, the handling means of the plate 5 also comprise a second handling unit 45 to move the plate 5 following the formation of the connection holes 55. In particular, in a first operative step, the second handling unit 45 raises and moves the plate 5 along the longitudinal direction 201 to a second reference longitudinal position (indicated by P2). In particular, said second position is such that the connection holes 55 are aligned with the pins 15 of the bar 14. In other words, the second handling unit 45 moves the plate 5 until an alignment position is reached such that the axis of each hole 55 is substantially aligned with the axis of a corresponding pin 15. Upon reaching said second position P2, the second handling unit 45 releases the plate 5 preferably in such a condition that the plate 5 itself, at the connection holes 55, rests against the pins 15 of the pin bar 14 (preferred alignment condition).
[0040] The assembly 1 according to the invention comprises a pressing device 70 which acts on the plate 5 to connect it to the bar 14. More precisely, the pressing device 70 presses the plate 5 near the connection holes so that each pin 15 is inserted in a corresponding hole 55. According to a preferred embodiment, the pressing device 70 is configured to apply a thrust/localized pressure around each hole 55, which in said second position P2, is precisely aligned with a corresponding pin 15. This localized pressure is such as to push the plate region about the hole 55 at the base of the corresponding pin 15, thus ensuring its complete insertion in the respective hole and thus allowing the connection of the plate 5 to the hole 55, as a whole. According to a preferred embodiment, shown in the figures, the pressing device 70 is movable in the transversal direction 202, so as to intervene in succession/sequence on each hole-pin pair.
[0041] According to an alternative embodiment, not shown in the figures, the pressing device 70 may be shaped so as to act simultaneously on each pin-hole pair, i.e. so that all the pins 15 are inserted simultaneously into the corresponding holes 55.
[0042] In all cases, according to the present invention, once the connection of the plate 5 to the bar 14 has been completed, and thus in a second operative step, the second handling unit 45 lifts the bar 14 (with which the plate 5 has become integral) and moves it to a third reference position P3 at which the pin bar 14 can be coupled with the dragging system 77 of the treatment station 7.
[0043] According to that shown above, the second handling unit 45 intervenes directly on the plate 5 in the first operative step, while it intervenes directly on the pin bar 14 in the second operative step. So, in this second operative step, the second handling unit 45 handles the plate 5 in an indirect manner precisely through the bar 14.
[0044] According to a preferred embodiment, the second handling unit 45 raises a front portion 5a of the plate 5 near said front edge 5 in the first operative step. The second position P2 is such that each of the holes 55 takes a position substantially over a corresponding pin 15 of said pin bar 14 (see
[0045] According to a first aspect, the punching units 30 preferably takes a retracted configuration and an emerging configuration with respect to the reference plane 101. In the retracted configuration (diagrammatically shown in
[0046] Again according to a preferred embodiment, the punching unit 30 comprises an upper plate 35 to which the punching means 35 are attached. The upper plate 35 defines a portion of the advancement surface when the punching unit 30 takes the retracted configuration. For this purpose, the punching means 35 are fastened to the lower side of the upper plate 35. As can be seen in the plan view in
[0047] In a preferred embodiment, the punching means 35 comprise a body 36 which extends prevalently in the transversal direction 202 for a length substantially close to the width 301 of the upper plate 35. Such a body 36 defines a cavity 37 facing the loading surface 2 into which a front portion 5A of said plate 5 can be inserted, and preferably supported. More precisely, the body 36 and the cavity 37 have a transversal extension such as to allow the front portion 5A to be inserted for the whole length thereof.
[0048] The punching means 35 comprise a plurality of punching elements 38, each of which serves to carry out one of the connection holes 55. The punching elements 38 are aligned along a direction parallel to the transversal direction 202 and, in an activation configuration, move vertically with respect to the body 36 so that their ends penetrate through the plate 5, whereby configuring the coupling holes 55 according to a principle can be easily inferred.
[0049] According to another aspect, the cavity 37 of the body 36 defines an abutment surface 39 for a front edge 5 of the plate 5. Such a abutment surface 39 extends parallel to the transversal direction 202. Preferably, the abutment surface 39 establishes the first reference position P1 indicated above. Substantially, the first handling unit 50 moves the plate 5 until its front edge 5 comes into contact with the abutment surface 39. When such a condition is reached, the punching means 35 are activated so that the punching elements 38 pierce the connection holes 55 through the plate 5. These will therefore be defined near the front edge 5 and aligned along the transversal direction 202, parallel to the edge itself.
[0050] The punching unit 30 comprises lifting means 34 (indicated in
[0051] With reference again to
[0052] The housing site 40 comprises removable locking means which lock the bar 14 in a predetermined longitudinal position. In a possible embodiment shown in
[0053]
[0054] As indicated above, the pressing device 70 is preferably configured to apply a localized pressure on the plate 5 about the edge of a hole 55 aligned with a corresponding pin 15. In particular, the pressing device 70 is configured to apply a pressure which is such as to locally push the plate 5 at the base of said corresponding pin 15, whereby guaranteeing full insertion in the corresponding hole 55. Preferably, the pressing device 70 is structurally independent from the second handling unit 45 and is movable in the transversal direction 202 to intervene at each pair hole-pin, the word pair indicating a hole 55 and the corresponding pin 15.
[0055] In the embodiment shown in
[0056] Preferably, one of the sides 91 of the supporting frame 90 defines a receiving housing 95 in which the pressing device 70 remains housed during the longitudinal movement of the plate 5 and/or of the bar 14 (see
[0057] Preferably, before the activation of the pressing device 70, the first handling unit 50 is activated again to temporarily lock the plate 5 in the second position P2. The activation of the first handling unit 50 has the purpose of preventing any movement of the plate 5 on the movement surface during the subsequent intervention of the pressing device 70. As soon as the latter has completed the connection of the plate 5 to the bar 14, the first handling unit 50 is deactivated to allow the successive movement, achieved by the second handling unit 45, of the plate 5 in the third reference position P3 indicated above.
[0058] Preferably, the first handling unit 50 comprises first handling elements 51 configured to intervene on the plate 5 and to adjust its position along the longitudinal direction 201. In a preferred but not exclusive embodiment, such first elements 51 are operatively placed in a position below the reference plane 101 defined by the loading surface 2 in order to act on the lower surface 5E of the plate 5. More precisely, the first elements 51 are vertically movable between a non-intervention position, in which they are below the reference plane 101, and an intervention position, in which they act on said lower surface 5E. Further, the first elements 51 are movable also in parallel to the longitudinal direction 201 so as to adjust the position of the plate 5 along the same direction.
[0059] Preferably, said first elements 51 are of the suction cup type, i.e. comprise a body provided with a suction cup end susceptible of attaching itself to said lower surface 5E, following the application of vacuum between the suction cup body and the surface, according to a principle known per se.
[0060] The first handling unit 50 further comprises first adjusting means 58A in the longitudinal direction 201 and second adjustment means 59A in a vertical direction 201 to achieve the movements of the first elements 51 in the corresponding direction. The adjustment means 58A may consist of electric actuators, mounted on slides. The second adjustment means 59A may, in turn, be constituted by additional electric actuators operatively connected to said slides.
[0061] In a possible embodiment shown in
[0062] In a first possible embodiment, the first longitudinal actuating means 58A move the first handling elements 51 so that they take the same position along the longitudinal direction 201. Therefore, as a whole, the first elements means 51 form only a longitudinal translation of the plate 5.
[0063] In an alternative embodiment, the first adjustment means 58A may move the first handling elements 51 independently, i.e. allowing them to take different longitudinal positions. This translates into the possibility of imposing a translational motion to the plate 5 in the longitudinal direction, but also a roto-translational movement designed to correct the orientation of the plate 5 itself. In particular, the purpose of such a correction would be to orient the front edge 5 parallel to the transversal direction 202.
[0064] According to the above, when the second position P2 is reached and before actuating the pressing device 70, the first handling elements 51 are preferably activated to lock the plate 5, whereby avoiding any translation thereof in longitudinal direction 201. Once the pressing device 70 has completed the connection between the plate 5 and the bar 14, the first elements 51 are deactivated to allow the subsequent longitudinal displacement of the plate 5.
[0065] With reference again to
[0066] As shown with respect to the first elements 51, also the second elements 51 are preferably located in a position below the reference plane 101 defined by the loading surface 2. Preferably, the latter defines second grooves 58 which extend in transversal direction to allow the second suction cup elements 51 to stick to the bottom surface 5E of the plate 5 and to move along the transversal direction 202. Said adjustment means in transversal direction 202 may be configured to move the second elements 51 so that they take the same transversal position. Alternatively, said adjustment means in transversal direction can provide an independent adjustment of the second elements 51, so as to introduce a roto-translation movement adapted to facilitate the orientation of the plate 5.
[0067] According to another aspect of the present invention, the second handling unit 45 preferably comprises a transversal bar 46, the position of which can be adjusted along the vertical direction 203 and along the longitudinal direction 201. Therefore, the transversal bar 46 has two degrees of freedom and supports a plurality of handling elements 53, preferably of the suction cup type, aligned along a direction parallel to the transversal direction 202. According to the objects of the present invention, the handling elements 53 are configured to raise and support the plate 5 during the movement up to the second reference position P2 and to raise and support the bar 14, and thus the plate 5, until they reach a third reference position P3 in which the bar 14 is released.
[0068]
[0069] According to a further aspect, the feeding assembly 1 according to the invention preferably also comprises a recharging device 80 to automatically position a pin bar 14 in the housing site 40 defined above. With reference to the diagrammatic views from 9 to 18, the recharging device 80 comprises a storage box 81 in which a plurality of pin bars 14 are housed. Such a box 81 is preferably located in a position below the reference plane 101. The recharging device 80 comprises gripping and moving means 88, 89 which, when activated, pick a bar 14 accommodated in the box 81 and release it at the housing site 40 defined above.
[0070] In a preferred embodiment, the gripping and moving means comprise a lift bar 88 which, in a non-activation condition of the recharging device 80, defines a portion of the reference plane 101 (see
[0071] The lifting bar 88 is movable in the vertical direction and in the longitudinal direction so as to form a sequence of movements (vertical and longitudinal) such as to allow the picking of a bar 14 from the box 81 and the successive release thereof at the housing site 40. In the embodiment shown in the figures, the longitudinal position in which the bar 14 is picked from the box 81 is different (and more retracted than the advancement direction 201) from the longitudinal position in which the pin bar 14 itself is released (at the housing site 40). However, the two longitudinal positions indicated above may also coincide; for example, the box 81 may be located under the housing site 40.
[0072] In order to allow the movement of the bar 14 to the housing site 40, the recharging device 80 further comprises further first displacement means 89 and second displacement means 89 to achieve the vertical movements (direction 203) and longitudinal movements (direction 201) of the bar 14, respectively. Such displacement means 89,89 may consist of actuators and longitudinal handling slides, similarly to the technical solutions described above for the handling units 45,50 of the plate 5.
[0073] With reference to the aforesaid figures and particularly to
[0074] The plate 5 exits from the exposure station 6 in transversal direction 202. When a portion of the plate 5 rests on the loading surface 2, the second handling elements 51 intervene on such a portion, whereby guiding the plate 5 in transversal direction 202 until it rests completely on the loading surface 2 and a longitudinal edge thereof aligns with a transversal reference (indicated by line 401 in
[0075] At this point, the control unit 300 sends a control signal to the second handling unit 45, then the handling elements 53 pick the plate 5 from the predetermined position P*, raising at least one front part 5B of the plate itself near the front edge 5 (condition in
[0076] The control unit 300 then activates the pressing device 70 in order to provide the connection between the plate 5 and the bar 14 according to the principles and procedures set forth above. Before the intervention of the pressing device 70, the control unit 300 commands to the second handling unit 45 a displacement to a neutral position, i.e. such as not to impede the movement in transversal direction 202 and the intervention of the pressing device 70. At the same time, the control unit 300 also command the activation of the first handling elements 51 which intervene on the plate 5 temporarily blocking the movement in the longitudinal direction 201.
[0077] With reference to
[0078] With reference to
[0079] The advancement of the plate 5 in the treatment station 7 is monitored by a position sensor. When the plate 5 is completely inside the treatment station 7, the control unit 300 commands the activation of the recharging device 80 in order to automatically load a pin bar 14 in the housing site 40. The diagrams in
[0080] The described technical solutions allow to fully achieve the predetermined tasks and objects. In particular, the feeding assembly according to the invention allows to connect automatically a flexographic plate to a pin bar while loading, again automatically, said pin bar into a processing station of the plate. The feeding assembly according to the invention may be used to load a flexographic plate into the first station of an in-line treatment system but could also be used for feeding a totally autonomous treatment station.