SCREWING TOOL PROVIDED WITH HIGH-TORSION HANDLE
20180326508 ยท 2018-11-15
Assignee
Inventors
Cpc classification
B23K26/146
PERFORMING OPERATIONS; TRANSPORTING
B23K26/389
PERFORMING OPERATIONS; TRANSPORTING
B25B23/0007
PERFORMING OPERATIONS; TRANSPORTING
B23B2231/0204
PERFORMING OPERATIONS; TRANSPORTING
B23B2251/02
PERFORMING OPERATIONS; TRANSPORTING
B25G1/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23K26/03
PERFORMING OPERATIONS; TRANSPORTING
B23K26/146
PERFORMING OPERATIONS; TRANSPORTING
B25B23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A screwing tool provided with a high-torsion handle including a screwing tool body and a screwing tool handle is provided. An inner hole in an irregular shape is formed in the screwing tool handle, and the shape of the top end of the screwing tool body is the same as that of the inner hole. The screwing tool body and the screwing tool handle are fixed to each other via high-strength glue, and the inner hole of the screwing tool handle is a semi-cylindrical inner hole, a triangular inner hole, a quadrilateral inner hole, a hexagonal inner hole, an octagonal inner hole or a decagonal inner hole. Since the inner hole of the handle is machined into the irregular polygon, all types of screwing tools including drill bits can be fixed to the screwing tool handle via the high-strength glue.
Claims
1. A screwing tool provided with a high-torsion handle, comprising: a screwing tool body; and a screwing tool handle, wherein a blind hole in an irregular shape is formed inside the screwing tool handle, a shape of a top end of the screwing tool body is the same as that of the blind hole, and the screwing tool body and the screwing tool handle are fixed to each other via glue.
2. The screwing tool with a high-torsion handle according to claim 1, wherein the bind hole is machined through the following steps: (1) a hole is formed, an optimal angle between a workpiece and the ground is 90 degrees, a wavelength of an adopted laser machine is 1070-1080 nm, a degree of spatial freedom is six axes, an infrared light is used for aiming and positioning, a water cooling method is adopted, and a power of the laser machine is 5000 W; the blind hole with a diameter being 1.0 mm is firstly formed in the workpiece through a high-power CO laser light, a depth of the blind hole is measured through an infrared sensor, and the infrared sensor and the laser machine are both connected with a controller; after a laser drilling depth reaches a depth preset by the controller, the infrared light timely transmits a measured signal to the controller, and the controller controls the laser machine to stop operating; (2) the blind hole in step (1) is burn-melted through a high-power laser machine, so that a dimensional precision of the blind hole reaches negative 0.2-0.3 mm, and a laser power reaches 3500 W; (3) the shape of the blind hole is accurately machined through a laser device with the power being 2500 W, and a final machining precision is positive 0.1-0.15 MM.
3. The screwing tool provided with a high-torsion handle according to claim 1, wherein the blind hole is a semi-cylindrical inner hole, a triangular inner hole, a quadrilateral inner hole, a hexagonal inner hole, an octagonal inner hole, or a decagonal inner hole.
4. The screwing tool provided with a high-torsion handle according to claim 1, wherein the screwing tool is a drill bit, a sleeve or a screwdriver.
5. The screwing tool provided with a high-torsion handle according to claim 1, wherein a gap between the screwing tool body and the screwing tool handle is between 0.1 mm and 0.2 mm.
6. The screwing tool provided with a high-torsion handle according to claim 2, wherein the blind hole is a semi-cylindrical inner hole, a triangular inner hole, a quadrilateral inner hole, a hexagonal inner hole, an octagonal inner hole, or a decagonal inner hole.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0035] For a deeper understanding of the invention, a further detailed description of the invention is given with the accompanying drawings and embodiments as follows, and the embodiments are only used for explaining the invention, but not limit the protection scope of the invention.
[0036] As shown in
[0037] The inner hole of the screwing tool handle is a blind hole, and the blind hole is machined through the following steps:
[0038] (1) the hole is formed, the optimal angle between a workpiece and the ground is 90 degrees, the wavelength of an adopted laser machine is 1070-1080 nm, the degree of spatial freedom is six axes, the positioning precision is +/0.1 mm, the minimum line width is 0.1 mm, infrared light is used for aiming and positioning, a water cooling method is adopted, and the power of the laser machine is 5000 W; the blind hole with the diameter being 1.0 mm is formed in the workpiece through high-power CO laser light first, the depth of the blind hole is measured through an infrared sensor, and the infrared sensor and the laser machine are both connected with a controller; after the laser drilling depth reaches the depth preset by the controller, infrared light transmits a measured signal to the controller in time, the controller controls the laser machine to stop laser work, the measurement precision reaches 0.1 mm, and the optimal angle between the workpiece and the ground is 90 degrees when the workpiece is machined.
[0039] (2) the blind hole in step (1) is burn-melted through a high-power laser machine, so that the dimensional precision of the blind hole reaches negative 0.2-0.3 mm, the laser power reaches 3500 W, and the interior of the hole is burn-melted; since a guide groove is formed through laser light in step (1) and the workpiece is perpendicular to the ground, molten metal can flow out directly after burn-melting;
[0040] (3) the hole shape is accurately machined through a laser device with the power being 2500 W, the final machining precision is positive 0.1-0.15 MM, and since the basic dimension of the hole burn-melted in step (2) has already reached negative 0.2-0.3 MM, only medium-power laser light is needed for machining the inner hole.
[0041] The blind hole is a semi-cylindrical inner hole, a triangular inner hole, a quadrilateral inner hole, a hexagonal inner hole, an octagonal inner hole, or a decagonal inner hole, the screwing tool is a drill bit or a sleeve, a gap between the screwing tool body and the screwing tool handle is between 0.1 mm and 0.2 mm, and the space between the screwing tool body and the screwing tool handle can be filled with glue conveniently.
First Embodiment
[0042] A drill bit provided with a high-torsion handle of the invention includes a drill bit body and the drill bit handle. An inner hole in an irregular shape is formed inside the drill bit handle, the shape of the top end of the drill bit body is the same as that of the inner hole, and the drill bit body and the drill bit handle are fixed to each other via high-strength glue. During mounting, the glue is smeared on the drill bit body or in the inner hole of the drill bit handle, the inner hole of the drill bit handle is a semi-cylindrical inner hole, and the top end of the drill bit body is a single-side polished handle.
Second Embodiment
[0043] A drill bit provided with a high-torsion handle of the invention includes a drill bit body and the drill bit handle. An inner hole in an irregular shape is formed inside the drill bit handle, the shape of the top end of the drill bit body is the same as that of the inner hole, and the drill bit body and the drill bit handle are fixed to each other via high-strength glue. During mounting, the glue is smeared on the drill bit body or in the inner hole of the drill bit handle, the inner hole of the drill bit handle is a triangular inner hole, and the top end of the drill bit body is a three-side polished handle.
Third Embodiment
[0044] A drill bit provided with a high-torsion handle of the invention includes a drill bit body and the drill bit handle. An inner hole in an irregular shape is formed inside the drill bit handle, the shape of the top end of the drill bit body is the same as the shape of the inner hole, and the drill bit body and the drill bit handle are fixed to each other via high-strength glue. During mounting, the glue is smeared on the drill bit body or in the inner hole of the drill bit handle, the inner hole of the drill bit handle is a quadrilateral inner hole, and the top end of the drill bit body is a square handle.
Fourth Embodiment
[0045] A drill bit provided with a high-torsion handle of the invention includes a drill bit body and the drill bit handle. An inner hole in an irregular shape is formed inside the drill bit handle, the shape of the top end of the drill bit body is the same that of the inner hole, and the drill bit body and the drill bit handle are fixed to each other via high-strength glue. During mounting, the glue is smeared on the drill bit body or in the inner hole of the drill bit handle, the inner hole of the drill bit handle is a hexagon inner hole, and the top end of the drill bit body is a hexagon handle.
Fifth Embodiment
[0046] A drill bit provided with a high-torsion handle of the invention includes a drill bit body and the drill bit handle. An inner hole in an irregular shape is formed inside the drill bit handle, the shape of the top end of the drill bit body is the same as that of the inner hole, and the drill bit body and the drill bit handle are fixed to each other via high-strength glue. During mounting, the glue is smeared on the drill bit body or in the inner hole of the drill bit handle, the inner hole of the drill bit handle is a two-side cylindrical inner hole, and the top end of the drill bit body is a two-side polished handle.
Sixth Embodiment
[0047] A drill bit provided a the high-torsion handle of the invention includes a drill bit body and the drill bit handle. An inner hole in an irregular shape is formed inside the drill bit handle, the shape of the top end of the drill bit body is the same as that of the inner hole, and the drill bit body and the drill bit handle are fixed to each other via high-strength glue. During mounting, the glue is smeared on the drill bit body or in the inner hole of the drill bit handle, the inner hole of the drill bit handle is a special two-side cylindrical inner hole, and the top end of the drill bit body is a special two-side unpolished handle which is matched with the drill bit handle.
Seventh Embodiment
[0048] A drill bit provided a the high-torsion handle of the invention includes a drill bit body and the drill bit handle. An inner hole in an irregular shape is formed inside the drill bit handle, the shape of the top end of the drill bit body is the same as that of the inner hole, and the drill bit body and the drill bit handle are fixed to each other via high-strength glue. During mounting, the glue is smeared on the drill bit body or in the inner hole of the drill bit handle, the inner hole of the drill bit handle is a pentagonal inner hole, and the top end of the drill bit body is a pentagonal handle matched with the drill bit handle.
[0049] The invention overcomes defects existing for decades, radial run-out of products is small, and the following is a radial run-out comparison table of a stamped handle, a pin handle, a high-torsion handle and an integral handle:
TABLE-US-00001 1/16 3/32 9/64 5/32 Stamped handle 0.80 0.68 0.70 0.76 0.74 Pin handle 0.24 0.25 0.26 0.26 0.25 High-torsion 0.10 0.10 0.10 0.11 0.12 handle Integral handle 0.13 0.12 0.13 0.13 0.13 Improvement rate 88% 86% 85% 85% 84%
[0050] The following is a radial run-out deviation comparison table of the stamped handle, the pin handle, the high-torsion handle and the integral handle:
TABLE-US-00002 Stamped Pin Integral High-torsion handle handle handle handle 1/16 1.09 0.3 0.17 0.16 3/32 1.09 0.22 0.17 0.16 1.09 0.22 0.17 0.15 9/64 1.34 0.22 0.18 0.15 5/32 1.09 0.18 0.18 0.16
[0051] The following is a torsion comparison table of the stamped handle, the pin handle and the high-torsion handle:
TABLE-US-00003 1/16 3/32 9/64 5/32 Stamped handle 0.59 1.62 3.49 4.06 5.56 Pin handle 1.08 1.83 3.77 4.56 5.81 High-torsion 0.98 3.78 5.80 6.94 7.64 handle Improvement rate 66% 134% 66% 71% 37%
[0052] The following is a torsion deviation comparison table of the stamped handle, the pin handle and the high-torsion handle
TABLE-US-00004 Stamped Pin High-torsion handle handle handle 1/16 0.81 0.3 0.15 3/32 1 0.7 0.5 0.9 0.7 0.5 9/64 1.1 1 0.7 5/32 2.1 0.7 0.6
[0053] It can be learnt from the above comparison tables that the screwing tool provided with a high-torsion handle is high in torsion and small in radial run-out, and the effect of the high-torsion handle is basically consistent with the effect of the integral handle.