AEROSILIZATION OF STEM CELLS OR STEM CELL DERIVATIVES FOR PULMONARY DELIVERY
20180325817 ยท 2018-11-15
Assignee
Inventors
- Andriy BATCHINSKY (San Antonio, TX, US)
- Ben Antebi (Helotes, TX, US)
- Brendan M. Beely (San Antonio, TX, US)
- Leopoldo C. Cancio (San Antonio, TX, US)
- Amir Belson (Savyon, IL)
- Beverly Huss (Menlo Park, CA, US)
- Edward J. Hayes (San Jose, CA, US)
- Jeff G. Haydon (Menlo Park, CA, US)
Cpc classification
A61M16/14
HUMAN NECESSITIES
A61M11/00
HUMAN NECESSITIES
A61F7/00
HUMAN NECESSITIES
A61F7/12
HUMAN NECESSITIES
A61K35/545
HUMAN NECESSITIES
A61K9/0075
HUMAN NECESSITIES
A61K35/28
HUMAN NECESSITIES
A61K9/0078
HUMAN NECESSITIES
A61K35/50
HUMAN NECESSITIES
International classification
Abstract
A treatment system delivers a breathing gas and frozen stem cells or other biologic particles (FBP) to a bronchus of a lung of a patient in order to treat lung and other conditions. The breathing gas and the FBP are usually delivered through separate lumens. The FBP may be delivered concurrently with other frozen particles, such as frozen saline particles (FSP). The FBP/FSP will remain frozen at all times from preparation to delivery, and will thaw only after they are released into the lung.
Claims
1. A method for delivering frozen biologic particles (FBP) to the lungs of a patient, said method comprising: delivering a breathing gas stream to a bronchus of a lung of the patient; and delivering FBP from an FBP source to the lung bronchus into the; wherein the FBP are entrained in the breathing gas and carried by the breathing gas into the lower lung.
2. A method as in claim 1 wherein the FBP are frozen while in the FBP source and remain frozen until they are released into the lung.
3. A method as in claim 1 wherein the breathing gas and the FBP are delivered through separate lumens of a breathing tube.
4. A method as in claim 1 wherein the breathing gas and the FBP are delivered through a common lumen in a breathing tube.
5. A method as in claim 1 wherein the breathing gas and the FBP are delivered during at least a portion of some of the patient's inhalation cycles but not during the patient's exhalation cycles.
6. A method as in claim 1 wherein delivering FBP to the lung comprises providing a bolus of FBP and flowing a volume of carrier gas through the bolus to entrain the FBP in the flowing carrier gas to produce an FBP-entrained flowing carrier gas stream which is delivered to the lung through a FBP lumen separate from the breathing gas.
7. A method as in claim 6 further comprising venting a portion of the carrier gas from the FBP-entrained flowing carrier gas stream to produce a gas reduced FBP-entrained flowing carrier gas stream, wherein said gas reduced FBP-entrained flowing carrier gas stream is delivered to the FBP lumen.
8. A method for delivering frozen biologic particles (FBP) to the lungs of a patient, said method comprising: dispersing a plurality of boluses of FBP into a flowing carrier gas to entrain the FBP in the flowing carrier gas to produce an FBP-entrained flowing carrier gas stream; delivering the FBP-entrained flowing carrier gas stream to a lung of the patient simultaneously with a separate breathing gas stream in synchrony with the patient's inhalation cycle.
9. A method as in claim 8 wherein a single bolus is delivered with each inhalation, wherein an amount of FBP is controlled by adjusting the inhalation rate delivered by a ventilator.
10. A method as in claim 8 wherein the amount of FBP delivered to the patient is controlled by adjusting an amount of FBP in individual boluses.
11. A method as in claim 10 wherein a tidal volume of breathing gas delivered to the patient comprises a sum of a breathing gas volume and a carrier gas volume delivered on each inhalation cycle.
12. A method as in claim 11 wherein the tidal volume of total breathing gas delivered to the patient is adjusted to a target level by venting a portion of the carrier gas from the FBP-entrained flowing carrier gas stream after dispersing the FBP therein and before delivering the FBP-entrained flowing carrier gas stream and separate breathing gas stream to the lung of the patient to produce a reduced FBP-entrained flowing carrier gas stream.
13. A method as in claim 12 wherein the target level of tidal volume of total breathing gas is in the range from 150 ml to 1000 ml per inhalation cycle.
14. A system for delivering frozen biologic particles (FBP) to the lungs of a patient, said system comprising: a tubular device configured for advancement through the patient's trachea to the bronchus, said tubular device having at least one lumen therethrough; an external FBP source configured to deliver FBP through the at least one lumen of the tubular device to the bronchus; and an external breathing gas source configured to deliver FBP through the at least one lumen of the tubular device to the bronchus; wherein the FBP become entrained in the breathing gas and are carried by the breathing gas to lower regions of the patient's lung.
15. A system as in claim 14 wherein the FBP and the breathing gas are both connected to be delivered through a common lumen in the breathing tube.
16. A system as in claim 14 wherein the FBP and the breathing gas are both connected to be delivered through separate lumens in the breathing tube.
17. A system as in claim 14 further comprising a controller.
18. A system as in claim 14 wherein the controller is configured to adjust the amount or rate of delivery of FBP from the external FBP source through the at least one lumen.
19. A system as in claim 17 wherein the controller is further configured to adjust the amount or rate of delivery of breathing gas from the external breathing gas source through the at least one lumen.
20. A system as in claim 14 further comprising an external source of frozen saline particles (FSP) configured to be delivered through the at least one lumen of the tubular device to the bronchus, wherein the controller is configured to adjust the amount or rate of delivery of FSP delivery from the external FSP source through the at least one lumen.
21. A system as in claim 14 wherein the external FBP source comprises a means for providing a bolus of FBP and flowing a volume of carrier gas through the bolus to entrain the FBP in the flowing carrier gas to produce an FBP-entrained flowing carrier gas stream.
22. A system as in claim 21 wherein the external FBP source further comprises a means for venting a portion of the carrier gas from the FBP-entrained flowing carrier gas stream to produce a gas reduced FBP-entrained flowing carrier gas stream, wherein said gas reduced FBP-entrained flowing carrier gas stream is delivered to the FBP lumen.
23. A system as in claim 22 further comprising a controller, wherein the controller is configured to control venting of the carrier gas to produce a tidal volume of total breathing gas delivered to the patient in the range from 150 ml to 1000 ml per inhalation cycle.
24. A system as in claim 23 wherein the controller is configured to vent at least 50% of the gas originally present in the FBP-entrained flowing carrier gas stream to produce the gas reduced FBP-entrained flowing carrier gas stream.
25. A composition of matter comprising a biologic material having an aqueous phase, wherein the aqueous phase is frozen so that the material is formed into flowable particles having a size in the range from 4 m to 100 m, wherein the particles are capable of being carried into the lower lung of a patient by normal or induced respiration.
26. A composition of matter as in claim 25 wherein the biologic material comprises stem cells which remain viable after being released in a lung while still frozen and thereafter carried into the lower lung by normal or induced respiration.
27. A method for producing frozen biologic particles, said method comprising: providing viable biologic cells; freezing the cells in saline in the presence of a cryopreservative and a protein; and collecting the frozen cells, wherein the collected cells retain a frozen aqueous phase.
28. A method as in claim 27 wherein freezing comprises cooling the cells at a controlled rate in the range from 0.5 C./min to 2 C./min to form pellets.
29. A method as in claim 27 wherein freezing comprises freezing into large blocks of frozen cells.
30. A method as in claim 27 wherein freezing comprises spraying a mist of the stem cells into a liquid gas.
31. A method as in claim 28 further comprising comminuting the pellets into particles having a mean diameter in the range from 4 m to 100 m.
32. A method as in claim 29 further comprising breaking the large blocks into fragments and comminuting the fragments into particles having a mean diameter in the range from 4 m to 100 m.
33. A method as in claim 27 wherein the biologic cells comprise stem cells.
34. A method as in claim 27 wherein the cryopreservative is selected from a group consisting of human serum albumin, fetal bovine serum, polyvinylpyrrolidone (PVP), glycerol, polyethylene glycol (PEG), trehalose, and ethylene glycol.
35. A method as in claim 27 wherein the polar aprotic solvent is DMSO.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
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DETAILED DESCRIPTION OF THE INVENTION
[0040] Stem Cell and Biologics Preparation.
[0041] Harvested stem cells of any type or source (blood, placenta, bone marrow, fat, umbilical-cord, or otherwise) are prepared for freezing. Stem cells may also be obtained from induced pluripotent cells. Stem cells are typically cryopreserved in 10% dimethyl sulfoxide (DMSO) in saline together with a protein (e.g., human serum albumin) or a protein mixture (e.g., fetal bovine serum) to sustain stem cell viability. The DMSO serves as the cryoprotectant to inhibit the formation of intracellular ice crystals which would rupture the cell membrane during the freezing process. Other strategies may also be employed to prepare the biologics if deemed appropriate. Lower DMSO concentrations and/or other cryoprotectants, such as polyvinylpyrrolidone (PVP), glycerol, polyethylene glycol (PEG), ethylene glycol, or trehalose, could also be used, and the protein mixture could be modified for particular cell and biologic types and/or particular preparation processes. Other variations may be employed for particular cell and biologic types to enhance viability during freezing, comminution, and delivery such as reducing or eliminating saline, adding plasma to inhibit ice crystal formation within the cell walls.
[0042] Freezing Process.
[0043] The prepared stem cells are cooled at a controlled rate (1 C./min) by placing a vial containing the stem cells in a receptacle maintained at 80 C. The vial of stem cells is left overnight at 80 C. to produce frozen stem cell pellets, typically having a grain or particle size in the range from 1 mm to 2 cm, often in the range from 1 cm to 2 cm. The pellets may then be further processed or may be transferred to liquid nitrogen (196 C.) for long-term storage. Other cooling protocols employing different cooling rates and final temperatures may alternatively be used depending on the cell type and other factors.
[0044] Different freezing methods can also be employed. For example, instead of forming pellets, freezing may be performed to produce large blocks of frozen cells. The blocks could be fragmented using percussive or other means prior to comminution.
[0045] A further exemplary freezing process would spray the stem cells or other biologics in a dilute aqueous phase through a misting nozzle directly into an LN.sub.2 bath. It is believed that the resulting rapid freezing would generate an amorphous solid (frozen) phase of smaller particles comprising individual or small agglomerations of cells. The frozen cells would then be extracted from the from the LN2 bath.
[0046] Comminution or Micronization.
[0047] The frozen pellets produced by the freezing process are micronized in a conventional comminution system of the type used for biological materials, such as a cryogenic ball mill, a cryogenic jet mill, or a cryogenic hammer mill. For example, as shown in
[0048] Alternate Preparation Protocols.
[0049] The frozen stem cell and other biologic powders of the present invention may be prepared by alternative protocols that minimize exposure to thawing and potential to the stem cells and biologics by using liquid micronization technology and subsequently immediately freezing the resultant micronized stem cell aerosol liquid. The liquid stem cell and biologic preparations prepared as described above are micronized by known technologies, such as nebulizers and techniques for generating cryogenic frozen saline particles previously disclosed in U.S. Pat. No. 8,402,968; U.S. Pat. No. 8,281,786; U.S. Pat. No. 8,100,123; US2012/0167878; US20140060534; US2015/0068525; and WO2016/138,045, the full disclosures of which have been previously incorporated herein by reference. The frozen stem cell and other biologic particles could be prepared and stored in a cryogenic slurry prior to use, or could be prepared and used in an in-line manner as illustrated in
[0050] Delivery System.
[0051] An exemplary system 10 according to the present invention for delivering the frozen stem cell and biologic compositions of the present invention is illustrated in
[0052] The tubular device 12 delivers the breathing gas and the FBP and optionally FSP directly to the patient's P lungs L. The tubular device 12 will be configured for intraoral placement through the patient's esophagus and trachea and will include a cuff 14 which can be inflated via an inflation tube 16 to isolate a distal end of the tubular device within a main bronchus MB of the patient in a manner conventional for endotracheal tubes. The tubular device 12 is shown as a single body or extrusion having at least two lumens terminating in separate distal ports 18 and 20 to separately deliver the breathing gas and the FBP, respectively, to the patient's lungs L. The distal ports 18 and 20 will typically but not necessarily be axially or otherwise separated to inhibit flow back of the FBP into the breathing lumen which can result in melting and re-freezing of the FBP which, in turn, can cause clogging of the breathing lumen. Usually the breathing gas port will be disposed upstream (toward the mouth M) in the main bronchus MB to minimize any direct contamination. Also, as will be described below, the FBP and FSB are preferably delivered only during the patient's inhalation cycle so the risk of FBP/FSP entering the exhalation lumen during the patient's exhalation cycle is reduced. In other embodiments as described below, the tubular device may include an FBP and optionally FSP delivery conduit which is separate from a breathing gas delivery conduit. The separate FBP/FSP delivery conduit and breathing gas delivery conduit may be arranged coaxially, in parallel, with relative helical winds, or the like.
[0053] After the patient P has been intubated with the tubular device 12, breathing air will be provided in a conventional manner from a ventilator or other breathing source 22. In addition, successive boluses of FBP/FSP will be delivered from the FBP/FSP source 24 through a valve 26. As shown, the valve 26 controls the FB/FSP flow, but in other embodiments described below a separate puff valve will provide bursts of carrier gas which entrains the FBP/FSP to mix with the breathing gas and deliver the FBP into the lungs. A controller 28 senses the temperature of the patient's exhalation through a temperature sensor 30 located at an outlet of the tubular device 12.
[0054] Usually, the FBP and optionally FSP will be delivered during only a portion of the inhalation cycle. For example, as shown in
[0055] While use of the puffs is desirable since it helps prevent clogging of the ice delivery components of the system it is not necessary. The frozen particles may alternatively be delivered in a single spike 86 where the amount of frozen particles in the spike may be varied by controlling either the duration or the rate of the spike as shown in solid line and broken line, respectively. Similarly, the burst need not be in the form of a square wave but could also have a time-varying profile as shown at the bottom of
[0056] As shown in
[0057] The PIT may be formed as an integrated unit to provide both breathing gas delivery and FBP delivery in a single device having at least two isolated lumens. Such integrated PIT-ventilator tube embodiments may be actively heated, actively cooled, or both actively heated and actively cooled to ensure the FBP delivery lumen remains at the proper temperature for frozen saline delivery (as noted above) and that the breathing gas is delivered at a desired temperature as well.
[0058] An exemplary multi-lumen integrated ventilator tube-PIT 200 is shown in
[0059] The body 202 will typically have at least several lumens including one lumen 204 for ventilating the patient using a conventional mechanical ventilation machine and another lumen 206 for delivery of FBP during the inhalation cycle of the patient. The ventilation lumen 204 and the FBP lumen 206 will usually be isolated from each other over their entire lengths to limit mixing of the FBP with warm humid air during exhalation of the patient. Moisture in warm exhalation air can freeze on the walls of the FBP lumen, and the warm air can also partially melt the FBP to create further free liquid in the FBP lumen. Liquid from both sources can re-freeze on the FBP lumen wall which in turn can clog the lumen and significantly reduce performance of the system.
[0060] Optionally, one or more internal walls or septa within a multi-lumen extruded PTI body may be formed to be repositioned in response to changes in pressure differential across the wall or septum. As shown in
[0061] Referring now to
[0062] The FBP/FSP generator and controller 350 will include a gas source 372 to provide pressurized gas for dispersing the FBP and delivering the dispersed FBP to the PIT. The gas source 372 will be non-toxic and typically comprise a conventional breathing gas, such as air, oxygen, heliox, or any gas of the type which may be used in conventional patient ventilation. The gas will typically be provided in a pressurized gas bottle, but use of a compressor for generating compressed air or other breathing gases will also be possible. Pressurized gas from the gas source 372 is delivered through a heat exchanger 374, typically a liquid nitrogen cooler, which lowers the temperature of the gas before it is used to disperse the FBP. At least most of the gas from the heat exchanger 374 will be delivered to a puff valve 376 and will be used to disperse the FBP, but a side stream 377 can also be taken off to provide for various other cooling functions within the system, for instance cooling of the PIT illustrated in
[0063] The puff valve 376 is controlled by controller 370 so that it will open to allow pressurized gas to flow during the patient's inhalation cycle in order to generate FBP for delivery to the patient during the inhalation cycle. Specifically, gas from the puff valve 376 flows into an FBP dispersion unit 380, which is best described in connection with
[0064] A vent valve 384 which forms part of the blocking and vent valve unit 386 serves a different purpose. The vent valve 384 will also be opened during at least a portion of the inhalation cycle when FBP are being delivered in the flow of puff gases through the particular generator 380. It has been found that full dispersion of the FBP requires a relatively high volume of dispersion gas. While the dispersion gases are non-toxic, and will often be the same gas as the breathing gas delivered by the ventilator, is undesirable that the dispersion gases form a majority of the tidal volume to be delivered to the patient during each inhalation cycle. The vent valve allows a portion of the excess dispersion gases to be vented from the system. Once the FBP are dispersed in the puff of dispersion gases after having passed through the particle dispersion unit 380, it is possible to vent a significant portion of these carrier or dispersion gases from the flowing FBP stream. Thus, by providing a vent valve 384, typically in combination with a flow control orifice (not shown), a significant portion of the carrier or dispersion gasses may be bled from the system before being delivered to the patient. Typically more than 50%, often more than 60%, and sometimes as much 80% of more of the dispersion gasses may be vented. In this way, the majority of breathing gas delivered to the patient will come from the ventilator 352 which may be controlled to maintain patient ventilation in a more normal manner and may also be used to deliver anesthetics, or for other therapeutic purposes. The gasses leaving the blocking/vent valve unit 386 will then be delivered to the PIT as shown in more detail hereinbelow.
[0065] Gasses from the ventilator 352 may also optionally be passed through a heat exchanger 375, which again will typically be a liquid nitrogen heat exchanger. The heat exchanger used for cooling the breathing gasses may be the same as heat exchanger 374 use to cool the dispersion gasses. The heat exchanger 375 is provided at the output of the ventilator, it is preferred that a bypass 377 be provided for the exhalation gasses that are being returned to the ventilator.
[0066] Referring now to
[0067] Referring now to
[0068] After the bolt 412 has passed through the measuring receptacle 406, advancement of the bolt is terminated, and puff valve 376 is opened to release a puff of dispersion gas through the line 422 and into the hollow bore 414 of the bolt 412 as shown by arrow 430 in
[0069] As shown in
[0070] Referring now to
[0071] The foregoing description of various embodiments of the invention has been presented for purposes of illustration and description. It is not intended to limit the invention to the precise forms disclosed. Many modifications, variations and refinements will be apparent to practitioners skilled in the art. For example, embodiments of the device can be sized and otherwise adapted for various pediatric applications as well as various veterinary applications. Also those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, numerous equivalents to the specific devices and methods described herein. Such equivalents are considered to be within the scope of the present invention and are covered by the appended claims below. Elements, characteristics, or acts from one embodiment can be readily recombined or substituted with one or more elements, characteristics or acts from other embodiments to form numerous additional embodiments within the scope of the invention. Moreover, elements that are shown or described as being combined with other elements, can, in various embodiments, exist as standalone elements. Hence, the scope of the present invention is not limited to the specifics of the described embodiments, but is instead limited solely by the appended claims.