Method of handling a unit in a marine vessel and an assembly in a marine vessel
10124860 ยท 2018-11-13
Assignee
Inventors
Cpc classification
B63B85/00
PERFORMING OPERATIONS; TRANSPORTING
B63B17/0018
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of handling a unit arranged in a watertight hoisting chamber opening into a hull of a vessel is provided. The unit is adapted to extend into the water below the vessel when installed at its mounted position. The unit is clamped in its mounted position by clamping means and releasing fixing means fix the unit into its mounted position while holding the unit clamped in position. The hoisting chamber is at least partly flooded, the clamping means are simultaneously released and the unit lifted from its mounted position by applying a lifting force to the unit by lifting devices, and the unit is hoisted away from the hoisting chamber.
Claims
1. A method of handling a unit in a watertight hoisting chamber opening into a hull of a vessel, wherein the unit is adapted to extend into the water below the vessel when installed at its mounted position, while a flange in the unit closes an opening in the vessel hull when the unit is mounted to the vessel, the method comprising steps of: clamping the unit in a mounted position by clamping means, releasing fixing means fixing the unit into the mounted position in regard to the opening in the vessel hull while holding the unit clamped in position by clamping means, at least partly flooding the hoisting chamber, detaching the unit by simultaneously releasing the clamping means and lifting the unit from the mounted position by applying lifting force to the unit by lifting devices under a plate portion of the flange in the unit, and hoisting the unit away from the hoisting chamber.
2. The method according to claim 1, further comprising: lowering the unit into the mounted position inside the hoisting chamber on lifting devices under the flange plate portion of the unit, clamping the unit in the mounted position and closing the opening in the vessel hull with co-operation of the clamping means and lifting devices, at least partly removing the water from the hoisting chamber and applying fixing means thus fixing the unit in the mounted position, releasing the clamping of the unit.
3. The method according to claim 2, further, comprising controlling the installation of the unit by mutual operation of the clamping means and the lifting devices.
4. The method according to claim 1, further comprising controlling the detachment of the unit by mutual operation of the clamping means and the lifting devices.
5. The method according to claim 1, further, comprising controlling alignment during the detachment of the unit by mutual operation of the clamping means and the lifting devices.
6. The method according to claim 1, wherein the clamping and the lifting of the unit uses hydraulic forces.
7. The method according to claim 1, wherein the clamping means comprises a hydraulic cylinder which has a cylinder rod, and the lifting devices comprises a hydraulic jack arranged at inside the hoisting camber and around the opening in the hull, wherein the cylinder and the rod adjustably control lifting of the flange and the flange moves upward following the cylinder rod and hydraulic jack movement while keeping the engagement between flange and the rod.
8. The method according to claim 1, further comprising detaching the unit by simultaneously releasing the clamping means and lifting the unit from the mounted position by applying lifting force to the unit by a number of hydraulic lifting jacks under a plate portion of the flange in the unit.
9. The method according to claim 1, further comprising detaching the unit by simultaneously releasing the clamping means and lifting the unit from the mounted position by applying lifting force to the unit by a number of hydraulic lifting jacks arranged substantially symmetrically in respect of center of load to be lifted, under a plate portion of the flange closing the opening in the vessel hull.
10. A method of handling a unit in a water tight hoisting chamber opening into a hull of a vessel, wherein the unit is adapted to extend into the water below the vessel when installed at its mounted position, while flange in the unit closes an opening in the vessel hull when the unit is mounted to the vessel, the method comprising steps of: lowering the unit into a mounted position inside the hoisting chamber on lifting devices arranged under a plate portion of the flange in the unit, clamping the unit in the mounted position and closing the opening in the vessel hull with co-operation of the clamping means and the lifting devices, at least partly removing the water from the hoisting chamber and applying fixing means thus fixing the unit in the mounted position, releasing the clamping of the unit.
11. The method according to claim 10, further comprising controlling alignment during the installation of the unit by mutual operation of the clamping means and the lifting devices.
12. An assembly in a marine vessel comprising: a water tight hoisting chamber opening into a hull of a vessel, and a unit closing an opening of the hoisting chamber in a vessel hull, wherein the unit is adapted to extend into the water below the vessel; a clamping means adapted to clamp the unit into a mounted position; and lifting devices arranged under a flange plate portion of the unit in co-operation with the unit and the hoisting chamber in order to apply force to the unit, and wherein the clamping means comprises a hydraulic cylinder which has a cylinder rod and the lifting devices comprises a hydraulic jack arranged at inside the hoisting chamber and around the opening in the hull, wherein the cylinder and the cylinder rod are arranged to control lifting of the unit.
13. The assembly according to claim 12, wherein the lifting devices are fixed to the hull and comprise at least one hydraulic jack.
14. The assembly according to claim 12, wherein the lifting devices comprise at least one removable hydraulic jack.
15. The assembly according to claim 12, wherein the lifting devices comprises a plurality of hydraulic jacks arranged at inside the hoisting camber and around the opening in the hull when the hoisting chamber is mounted.
16. The assembly according to claim 12, wherein the lifting devices comprise dedicated force control systems.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) In the following, the invention will be described with reference to the accompanying exemplary, schematic drawings, in which
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DETAILED DESCRIPTION OF DRAWINGS
(10)
(11)
(12) Further,
(13)
(14) Although not shown, unit 2, in particular the flange 24 thereof, has guide means which cooperate with the guide rails, when the unit is moved inside the hoisting chamber. Although two guide rails 12 are shown in
(15) Further,
(16) Turning now to
(17) Furthermore,
(18) Now starting out from the position of the cylinder 111 shown in dotted lines in
(19) Once the fixing means 14 have been removed and the hoisting means (such as hoisting lines, not shown) is fixed to the lifting eyes 25, the clamping may be gradually released. In particular, looking at
(20) When the pressure differences and forces have been leveled out, the unit 2 following its own weight will again sit on the seal 13 with its flange plate portion 26.
(21) According to an embodiment of the invention the unit further comprises a number of lifting devices 500 arranged in co-operation with the flange 24 and the hoisting chamber 1 in order to apply controllably force to the flange in the upward direction of the hoisting chamber. Such a lifting device is shown the
(22) Each lifting device is provided with or is in connection with a force control system 510, which facilitates controlling of alignment of the flange while installed or removed. The lifting devices may be used during assembly/disassembly of the unit, whether it is a thruster or a closing cover or other kind of unit.
(23) Next in the procedure the hydraulic jacks 500 are activated and the flange 24 is lifted from the seat controllably by the hydraulic jacks. The flange is lifted so that the cylinders 111 and their rods 112 adjustably control the lifting of the flange and the flange 24 will move upward following the cylinder rods 112 and hydraulic jacks 500 movement while keeping the engagement between the shallow recess 115 and the clamp 114. This way the removal of the flange is performed controllably and movement may be kept translational i.e. moving the flange aligned with the opening in the hosting chamber. A low tension on the hoisting lines may also be is applied.
(24) According to an embodiment of the invention the unit is lifted at a first level, the hydraulic cylinders 111 are fully retracted in to their end position. Advantageously the lift is about 150 mm. Once the cylinders have been retracted, following the urging force of the urging means 116, each cylinder 111 will again lie flat or substantially flat against the hoisting chamber wall. The unit 2 may then be lifted to be taken out of the hoisting chamber. A bottom closing cover 6 (shown
(25) As depicted in
(26) In
(27) The lower part 602 is also provided with attaching means to attach the second part 602 to the vessel hull at least when the upper part 601 is removed. The attaching means comprises a number of holding means 610. The holding means are in this embodiment pins, which may move partially from outer periphery wall surface 622 of the lower part and co-operate with the hoisting chamber, in which a mating recess 614 has been arranged thus, when activated or pushed out, locking the lower part 602 to its locking position in the hoisting chamber. The hoisting chamber is provided with a counterpart 614 for each of the holding pin, such as a recess, or a slot, so that the holding pins, when protruding from the wall of the lower part into the pin recess, locks the movement of the lower part. The locking pins are arranged to the lower part longitudinally at one side of the sealing system, the part being at inner side i.e. dry side when installed.
(28) When servicing the closing cover while the vessel is floating, the closing cover is attached through its periphery wall 622 to the surrounding opening and the sealing system 604 is activated by inflating the sealing units at the outer cylindrical surface. Now the first part may be removed from the second part by e.g. removing respective screws 624, and any serviceable object revealed by the removing of the first part may be serviced. Thus, the top part 601 may be removed from the lower part 602 after the seal units 606, 608 are activated and the holding pins 610 are inserted in to recesses 614 in the counter surface of the hoisting chamber.
(29) In this way there will be free access to the main seal mating surface under the top part for inspection and/or repair while sealing and locking of the lower part is activated.
(30) The first part is extending radially from inner side of the periphery wall of the second part to outer side of the periphery wall.
(31) In
(32) The lower part is also in this embodiment provided with a number of holding means 610. The holding means are pins in this embodiment, which pins may move partially from outer periphery wall surface 622 of the lower part and co-operate with the hoisting chamber. The hoisting chamber is provided with a counterpart 614 for each of the holding pin, such as a recess, or a slot, so that the holding pins, when protruding from the wall of the lower part into the recess, locks the movement of and tightens the sealing system 604 the lower part. The locking pins are arranged to the lower part longitudinally at one side of the sealing system, the part being at inner side i.e. dry side when installed.
(33) When servicing the closing cover while the vessel is floating, the lower part of closing cover is attached through its periphery wall 622 to the surrounding opening tightening the O-rings 606, 608. Now, the first part may be removed from the second part by e.g. removing respective screws 624, and any serviceable object revealed by the removing of the first part may be serviced. Thus, the top part 601 may be removed from the lower part 602 after the holding pins 610 are securely inserted in to recesses 614 in the counter surface of the hoisting chamber.
(34) In this way there will be free access to the main seal mating surface under the top part for inspection and/or repair while sealing and locking of the lower part is activated.
(35) The first part may be is a flange plate extending radially from inner side of the periphery wall of the second part to over the periphery wall.
(36) When installing the unit again in its mounted position, in case the lifting devices 500 or the jacks have been removed, the jacks are remounted at their positions explained above. Next the chamber is flooded e.g. with a water pump up to a proper level corresponding the ship's draft. Next the bottom closing cover is demounted in a similar manner explained above in connection with the flange 24.
(37) The unit will be lowered into the flooded hoisting channel until it lands and rests on the actuated i.e. extended jacks, which are positioned at the bottom of the channel. Then, the cylinders 111 are controlled to extend their rods 112 and, guided by the guide surface 113, each clamp 114 will move into engagement with the shallow recesses 115 on the flange 24. Now the working pressure on each hydraulic jack can be released in a controlled manner and the jacks will be retracted down with appropriately low actuating pressure on the cylinders 111. This takes place while the hoisting chamber is filled with water. When the clamping means have clamped the unit 2 into the mounted position, water can be pumped out of the hoisting chamber so as to dry the working space there. It is noted that the cylinders of clamping means are also maintained in a locked state, for safety reasons.
(38) Once the water has been pumped off, persons for re-applying the fixing means 14 may climb down the hoisting chamber to set the screws. After the screws have been set and fixed, the clamping means can be retracted by retracting the rod 112 into the cylinder 111. This is recommended, because the cylinder rod 112 is then protected against corrosion when it is located in the cylinder 111.
(39) Returning back to
(40) The gas inlet system 640, 640 comprises a conduit 642, 642 extending through the unit or though the hull and is connectable to a source of gas 644 arranged in the vessel. The source of gas is advantageously a pressurized air system of the vessel. The source of gas may also comprise an air-nitrogen converter 645, in which case the gas which is fed to the space is advantageously nitrogen. Thus, the gas inlet system is arranged to inject dry nitrogen into the space, so that a pressure above the water hydrostatic pressure at prevailing draft is controllably maintained in the outside connection path portion. This prevents any sea growth in the space and also prevents sea water to enter into the space. Advantageously only service air is needed to feed this system. There is also a control system 646, 646 for maintaining a predetermined supply of gas to the inlet gas system. The control system may comprise e.g. a pressure sensor. The control system may comprise e.g. a valve 646, 646 and or an orifice plate 647. Naturally only one inlet system is needed and the separated conduits in
(41) Finally,
(42) Then, the clamping means is gradually released so as to let water flow into the hoisting chamber. Once the hoisting chamber is filled to the required water level, the clamping means can be released and the lifting devices activated, that is, as described under reference to
(43) In
(44) While the invention has been described herein by way of examples in connection with what are, at present, considered to be the most preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is intended to cover various combinations or modifications of its features, and several other applications included within the scope of the invention, as defined in the appended claims. In the above example, the invention has been described using a thruster as the unit which passes through the vessel hull. However, it may be any, in particular large, unit of any vessel or ship for the maintenance of which the invention may be applied. In particular, these units can be oil or gas well connectors, drilling equipment, pumping equipment, etc. Due to the clamping provided to hold the unit in sealing contact with its sealing seat, and having an automatic engagement of the clamping means provided, it can be achieved that no person has to enter a water-filled hoisting chamber, that is, all steps can be carried out in dry environment without diving work. Of course, modifications can be seen in using divers for setting the clamping means or other work. The details mentioned in connection with any embodiment above may be used in connection with another embodiment when such a combination is technically feasible.