Sectional door with lifting mechanism
10125540 ยท 2018-11-13
Assignee
Inventors
Cpc classification
E06B5/10
FIXED CONSTRUCTIONS
E06B7/2318
FIXED CONSTRUCTIONS
International classification
E06B9/06
FIXED CONSTRUCTIONS
E06B7/23
FIXED CONSTRUCTIONS
Abstract
A sectional door comprising a plurality of panels which can be stacked on top of each other in a stacked state, and next to each other in a stored state; a drive system with a cable or chain for moving the bottom panel in the height direction; upright rails for guiding the panels in the stacked state; guides (or guide assembly) for guiding the panels in the stored state comprising a worm wheel with helical groove for guiding the panels in the storage room; wherein the drive system further comprises a lifting mechanism for removing the upper panel from the stack, and for transferring it to the storage zone.
Claims
1. Sectional door comprising: a plurality of panels having a shape such that the plurality of panels are vertically stacked on top of each other in a closed state of the sectional door, and are horizontally stacked next to each other in a stored state of the sectional door; a drive system with a cable or a chain attached to a bottom panel, the drive system moving the bottom panel and the panels resting thereon in the height direction; upright rails guiding the panels stacked on top of each other; means for guiding the panels in a storage zone; wherein the drive system further comprises a lifting mechanism removing a highest panel from a stack of panels by accelerating said highest panel, and subsequently transferring said highest panel to the means for guiding the panels in the storage zone, wherein the means for guiding the panels in the storage zone comprise a worm wheel having a helical groove guiding the panels in the storage zone, by supporting a lateral extension of the panels in the helical groove.
2. The sectional door according to claim 1, wherein the lifting mechanism comprises a gripper arm for gripping a lateral extension of the highest panel, and further comprises a helical groove for moving the highest panel to the storage zone.
3. The sectional door according to claim 2, wherein the lateral extension of the panels further comprise a wheel that fits into the helical groove.
4. The sectional door according to claim 3, wherein the gripper arm comprises a cylindrical wall section adapted to perform a rotational movement and wherein the helical groove is arranged on an outside of the cylindrical wall section, wherein the cylindrical wall section and the worm wheel are connected to each other in such a way that the helical groove has a continuous transition between the cylindrical wall section and the worm wheel.
5. The sectional door according to claim 3, wherein the helical groove of the worm wheel has a larger pitch in the region of the cylindrical wall section than over the remainder of the worm wheel.
6. The sectional door according to claim 1, wherein the gripper arm comprises a cylindrical wall section adapted to perform a rotational movement; and wherein the helical groove is arranged on an outside of the cylindrical wall section.
7. The sectional door according to claim 6, wherein the cylindrical wall section comprises a wheel, adapted to support the lateral extension in a displaceable manner.
8. The sectional door according to claim 1, wherein the worm wheel is provided such that the lateral extensions of the panels are supported in the helical groove, when the panels are stored in the storage zone.
9. The sectional door according to claim 1, wherein a lower panel has at an upper side a protrusion, and an upper panel has at a bottom side a recess of a complementary shape, or vice versa.
10. The sectional door according to claim 1, further comprising inflatable rubber seals arranged in the upright rails for watertight sealing of the sectional door in the closed state.
11. The sectional door according to claim 1, wherein the panels comprise a profile of extruded aluminum, or of fiber-reinforced plastic, or of machined plastic, or of extruded aluminum and fiber-reinforced plastic, or of extruded aluminum and machined plastic, or of fiber-reinforced plastic and machined plastic, or of extruded aluminum and fiber-reinforced plastic and machined plastic.
Description
SHORT DESCRIPTION OF THE DRAWINGS
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(15) The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not correspond to actual reductions to practice of the invention.
(16) Any reference signs in the claims shall not be construed as limiting the scope.
(17) In the different drawings, the same reference signs refer to the same or analogous elements.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(18) The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims.
(19) It is to be noticed that the term comprising, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It is thus to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression a device comprising means A and B should not be limited to devices consisting only of components A and B. It means that with respect to the present invention, the only relevant components of the device are A and B.
(20) Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
(21) Similarly it should be appreciated that in the description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
(22) Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
(23) Although the present invention is sometimes explained on the basis of one projection (or protrusion) and one gripping arm and one worm wheel, it is clear to the skilled person that there may be multiple projections and/or gripping arms and/or worm wheels.
(24) In the present invention, sometimes reference is made to the upper panel or to the upper stacked panel or the highest panel of the stack of panels. This does not necessarily mean the top panel of the door when it is in the closed state, but it means the panel which is at the top of the (full or partial) stack at a given moment, when the door is being opened or being closed. The bottom panel, however, is always the same panel.
(25) In a first aspect, the present invention relates to a sectional door (also known as sectional gate). The sectional door comprises a plurality of panels having a shape such that they can be stacked on top of each other in a stacked state of the sectional door (door closed), and can be arranged (e.g. stacked, hung) next to each other in a stored state of the sectional door (door open). The sectional door also comprises a drive system with a cable or a chain attached to the bottom panel, adapted to move the bottom panel and the overlying panels in the height direction, e.g. in the vertical direction. Embodiments of the present invention also comprise upright rails for guiding the stacked panels (e.g. vertically), and means for guiding the panels in a storage zone (e.g. horizontally). The drive system includes a lifting mechanism adapted to each time remove the highest panel from the stack of panels stacked on top of each other by accelerating it, and to subsequently transfer said panel to the means for guiding the panels in the storage zone. When opening the sectional door, the panels are thus removed one by one from the stack, which can typically be performed by a combination of two mechanisms: on the one hand, lifting the bottom panel (and therefore also all panels resting thereon) by means of a cable, belt or chain, which is typically rolled up at a constant speed, and on the other hand, the accelerated removal of the highest panel of the partial stack of panels.
(26) The lifting mechanism is typically adapted for gripping the highest panel, for accelerating this panel, and for positioning this panel in a storage zone, where the panels are preferably stored in an upright orientation, and next to each other, without side contact. The panels are preferably separate panels which can be stacked on top of each other (in the stacked state, i.e. door is closed), or can be hung next to each other in the stored state (i.e. door is open), apart from the bottom panel, which always remains between the upright rails. In contrast to classical sectional doors, which are rolled up, the panels of the sectional door according to the present invention are preferably not permanently connected to each other. This has the advantage compared to systems with, for example hinged connections between adjacent panels, that the panels do not need to be wound, but can be stored separately, e.g. next to one another. In this way, the storage is compact, and at the same time side contact between the panels is maximally avoided. Moreover, in this way it is also avoided that connection elements (e.g. elongated hinges) have to be used which are typically subject to wear (for example, can rust when used in a humid environment), and which typically prevent that the panels can be arranged in a compact stack.
(27) When the door is being closed, the lifting mechanism will of course work in reverse, namely as a lowering mechanism, whereby each time one panel is removed from the storage zone, is lowered in an accelerated manner, and it is then added gently at the top of the partial stack.
(28) According to embodiments of the present invention, the means for guiding the panels in a storage zone comprise a worm wheel having a helical groove for guiding the panels in the storage zone, by supporting a lateral extension of the panels in the helical groove.
(29) Further standard and optional features and possible advantages will be described with reference to the figures, which are illustrative examples of the invention, embodiments of the present invention not being limited thereto.
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(31) Although not visible in
(32) Preferably, the storage zone 5 is beam-shaped (as shown in the example). This is possible because the panels 2 in the storage zone perform a horizontal movement, without rubbing against each other. This has as an advantage over for example, the sectional door described in EP1234946, that it requires a lower ceiling height because no inclination is required to push the panels against each other, and with respect to the sectional door of JPH07310483 that no spring is required to push the panels against each other. In practice, the storage zone 5 is preferably closed or covered, e.g. by metal plates or wooden boards, for an aesthetic finishing, and for safety.
(33) Although optional,
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(37) As shown, the upper panel also has a recess for accommodating an elastic, e.g. rubber strip 27, which, for example is pressed against a flat or hollow portion of the upper side of the lower panel. In this way water is prevented from seeping between the panels. Of course it is possible to provide a plurality of such strips, and of course, the strip may be attached to the lower panel instead of the upper panel, and be pressed against a flat or hollow section of a lower side of the upper panel. Thanks to such strip the panels can thus be connected to each other in a watertight manner. The strip is compressed by the weight of the panels, so that no water can seep between the panels.
(38) It is noted that such a recess and protrusion can also be provided between the floor, e.g. the floor of a garage, and the bottom panel 21. A floor profile 7 may be fixed to the bottom for this purpose. The floor profile shown in this example has a trapezium-shaped cross-section, but embodiments of the present invention are not limited thereto. An additional advantage of the floor profile 7 is that it is also prevents that the bottom panel 21 can rotate about an axis passing through its lateral extensions 23, for example when a lateral force is applied to the panel in a direction perpendicular to the plane of the panel stack.
(39) The panels themselves are designed in terms of dimensions, shape and materials such that each panel can withstand the weight of the overlying panels, and optionally also against the lateral pressure from an upright water column having a predetermined height, for example 3.00 m.
(40) However, the invention is not limited to watertight sectional doors, therefore, the elastic strip 27, and the floor profile 7, and the inflatable rubber seal in the upright rails 3, are not essential for the present invention. In the figure, above the floor profile also a fall protection is visible.
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(42) In the storage zone 5 of the sectional door 1 of
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(44) Furthermore, the speed of pulling up (resp. lowering) the cable 6 needs to be matched to the speed of the rotation of the worm wheels 4, as will be explained further. Such synchronization can for instance be realized by means of one electric motor and appropriate mechanical transmissions, e.g. gears, belt drives, or chain drives, or by means of several electric motors, and an appropriate electrical control. The electrical control may be further provided with sensors for detecting a raised water level, and for automatically closing the sectional door in response thereto. Mechanical or electrical synchronization of movements are well known to the skilled person, and therefore need not be further described here. For completeness, it is noted that in principle also other than electric motors are possible, e.g. a pneumatic motor.
(45) Besides a motor, preferably the sectional door 1 also contains means for manual operation, e.g. a crank (not shown), or emergency batteries so that the sectional door can also be opened or closed manually, in case of electrical power failure, as is often the case during a flood. The whole mechanism may be operated with one or two cranks, and with a moderate force torque, which can be realized in known manners, e.g. by means of toothed wheels, worm wheels, and the like.
(46) Above it was already explained that the panels can perform a vertical movement (between the upright rails 3), and once they are on the worm wheel, they can perform a horizontal movement. Referring to
(47) The gripper arm 41 shown in the present example has a cross-section (in a plane perpendicular to the axis of the worm wheel 4) with a circular segment of 150 to 210, e.g. about 180. Due to the above mentioned synchronization between the worm wheels 4 and the cable 6, the panel that is located at the top of the stack at a specific moment in time, will be, with its lateral extensions 23 (only one of which is visible in
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(49) It is noted that the movement of the panel is purely vertical, as long as the panel is resting on an inner surface of the first segment 41. This has the advantage that no special requirements are imposed on the releasable coupling means of the panels, such as e.g. bevels, additional clearance, and the like, making it easier to provide a watertight connection between the panels, if so desired. After the vertical movement, more in particular when the wheel 24 of the lateral extension 23 has landed on the outer periphery of the cylindrical section of the gripping arm 41 (see
(50) It is noted that the worm wheel 4 in the example shown has a constant outer diameter, but that is not essential to the present invention, although it is preferred, because such a worm wheel is simpler to produce and to dimension. If the outer diameter is not constant, then it is preferably the greatest in the region of the first segment 41. This can e.g. be advantageous in countries where frequently earthquakes occur, in order to prevent the panels that are arranged on the worm wheels to unwantedly end up between the upright rails 3.
(51) It is further noted that the gripping arm 41 preferably has a wheel 45 or the like for causing minimal friction between the gripping arm 41 and the lateral extension 23 during positions ranging from the position shown in
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(55) Although the function of the worm wheel 4 has been described above when the sectional door 1 is being opened, the skilled person will understand that the reverse reasoning applies when the sectional door 1 is being closed. More specifically, the worm wheels 4 are then rotated in the reverse direction, so that the panels can move from the second segment 42 towards the first segment 41 (in
(56) Although not explicitly shown, the invention also relates to a worm wheel as described above, as well as to a kit of parts, comprising a worm wheel 4 as described above, and at least two panels 2 as described above, wherein each panel has a lateral extension 23 with a wheel 24 that fits into the helical groove of the worm wheel 4, and wherein the pitch (s1) of the helical groove about the entire worm wheel 4 is larger than the thickness d of the panels 2, so that the risk of scratches due to panels laterally touching each other, is greatly reduced.
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(58) In a further aspect, the present invention also relates to a sectional door, characterized in that it is watertight in the closed state and that it is composed of a plurality of panels having a shape such that they can be stacked on top of each other in a stacked state of the sectional door, and next to each other in a stored state of the sectional door. The panels are loose panels that can be stacked on top of each other in the stacked state (i.e. door closed), or be hung next to each other in the stored state (i.e. door open). The panels of the sectional door in accordance with this aspect are not permanently connected to each other. This has the advantage compared to systems with, for example hinged connections between adjacent panels, that the panels do not need to be rolled up, but can be stored separately, e.g. next to one another. In this way the storage is compact. Moreover, in this way it is also avoided that connection elements have to be used which are typically subject to wear (for example, can rust when used in a humid environment), and which usually also prevent that the panels can be arranged in a compact stack. Other features of the sectional door may be such as those described for sectional doors according to the first aspect, although sectional doors according to the present aspect are not limited thereby. The drive mechanism and/or lifting mechanism can for example be a conventional mechanism. Watertightness of the doors is obtained by providing sealing elements between the panels on the one hand, and between the panels and the side rails on the other hand. The seals between the panels and underneath the bottom panel may for instance be provided by means of a solid rubber. The seals of the door with the fixed side profiles may for example be accomplished by means of an inflatable seal. The seals could also be provided all around, including the storage zone, so that the complete door is watertight.
(59) In yet a further aspect, the present invention relates to a sectional door in which the storage of the panels is achieved by arranging them on a worm wheel. More specifically, the sectional door comprises a plurality of panels having a shape such that they can be stacked on top of each other in a stacked state of the sectional door, and next to each other in a stored state of the sectional door. It also includes a drive system with a cable or a chain attached to the bottom panel, adapted for moving the bottom panel and the panels resting thereon in the height direction. It also comprises upright rails for guiding the stacked panels, and means for guiding the panels in a storage zone. In the present aspect, the latter means is a worm wheel. Furthermore, the worm wheel is designed so that, in the stored state of the sectional door, lateral extensions of the panels rest in the grooves of the worm wheel. The worm wheel thus supports the panels when they are in the stored position. As a result, the panels can be stored in a compact and non-touching manner. In addition, the storage can also be accomplished in a silent way, as compared to a system in which the panels are slid onto support rails. Further features of the sectional door may be as described in the other aspects described above. In addition, features of the present aspect can also be implemented in embodiments of the other aspects described above.
REFERENCES
(60) 1 sectional port 2 panels 21 bottom panel 23 lateral extension 24 wheel 25 protrusion 26 recess 3 upright rails 4 worm wheel 41 first segment 42 second segment 44 helical groove of the second segment 45 wheel of the gripper arm 5 storage zone 6 cable or chain 7 floor profile s pitch of the groove d thickness of the panels H height of the panels L length of the panels