Method and system for drying particulate material
10126050 ยท 2018-11-13
Assignee
Inventors
Cpc classification
F26B21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F26B3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system for drying moist, particulate material includes a steam dryer having a container containing superheated steam. Upper and lower heat exchangers, with a channel extending through them, are located in the container. An impeller generates a flow of steam upward in the container outside the heat exchangers and downward through the channel. Guide plates around the heat exchangers guide the moist, particulate material from an inlet in the lower part of the container around the heat exchangers, subjecting the material to the flow of the steam, thereby drying the material. A steam conduit supplies a primary steam flow to the lower heat exchanger, which condenses the primary steam flow into a flow of hot water that is directed to a flow generator that generates a fluid flow from the hot water flow. A fluid conduit leads the fluid flow to the upper heat exchanger.
Claims
1. A system for drying moist particulate material, comprising: a single supplier of pressurized steam; a closed container configured for maintaining within it an atmosphere comprising superheated steam at an elevated pressure, the closed container comprising a lower part and an upper part; a heat exchanger assembly in the closed container and comprising a first heat exchanger positioned above a second heat exchanger, wherein both the first heat exchanger and the second heat exchanger are configured for heating the superheated steam, and wherein the first heat exchanger is (a) fluidly isolated from the single supplier of pressurized steam, and (b) configured as a pre-heater for the second heat exchanger; a first steam conduit fluidly connecting the second heat exchanger to the single supplier of pressurized steam so as to provide a primary flow of pressurized steam from the single supplier of pressurized steam to the second heat exchanger, the second heat exchanger being configured to condense the primary flow of pressurized steam into a flow of hot water; a channel going through the first heat exchanger and the second heat exchanger and configured for conducting the superheated steam from inside the upper part of the closed container to inside the lower part of the closed container; an impeller configured for generating a flow of the superheated steam going upward on the outside of the heat exchanger assembly to the inside of the upper part of the closed container and downward through the channel; a material inlet configured for feeding the moist particulate material into the lower part of said closed container; a plurality of guide plates positioned upright and circumferentially around the heat exchanger assembly and configured for guiding the moist particulate material along a path around the heat exchanger assembly to subject the moist particulate material to the flow of the superheated steam, thereby to convert the moist particulate material into dry particulate material; a material outlet configured for removing the dry particulate material from the closed container; a hot water outlet in the closed container configured for discharging the flow of hot water from the second heat exchanger out of the closed container; a heated fluid conduit fluidly connecting the hot water outlet to the first heat exchanger and configured to provide a flow of heated fluid from the flow of hot water to pre-heat the superheated steam in the first heat exchanger solely with the flow of heated fluid to the first heat exchanger configured as the pre-heater for the second heat exchanger.
2. The system of claim 1, wherein the heated fluid comprises hot water, and wherein the heated fluid conduit includes a flow generator.
3. The system of claim 1, wherein the heated fluid conduit includes a flasher, and wherein the heated fluid comprises steam generated by the flasher.
4. The system of claim 3, wherein the flasher is configured for separating the flow of hot water into a steam component and a water component, and for forming the flow of heated fluid as comprising at least a portion of the steam component.
5. A method of drying moist particulate material, the method comprising: (a) providing a single supplier of pressurized steam; (b) providing a steam dryer, comprising: (i) a closed container maintaining an atmosphere comprising superheated steam at an elevated pressure, the closed container comprising a lower part and an upper part; (ii) a heat exchanger assembly located inside the closed container and comprising a channel configured for allowing the superheated steam to be transported from inside the upper part to inside the lower part, the heat exchanger assembly comprising an upper heat exchanger in the upper part of the container and a lower heat exchanger in the lower part of the container, wherein the upper heat exchanger is fluidly isolated from the single supply of pressurized steam, and wherein the channel extends through the upper heat exchanger and the lower heat exchanger; and (iii) a plurality of guide plates positioned upright and circumferentially around the heat exchanger assembly; (c) directly supplying a primary flow of pressurized steam from the single supplier of pressurized steam exclusively to the lower heat exchanger for heating the lower heat exchanger; (d) condensing the primary flow of steam within the lower heat exchanger into a flow of hot water; (e) discharging the flow of hot water from the lower heat exchanger; (f) generating a first flow of heated fluid from the flow of hot water; (g) providing the first flow of heated fluid to the upper heat exchanger to pre-heat the superheated steam in the upper heat exchanger solely by heat transfer from the heated fluid; (h) generating a flow of said superheated steam going upward on the outside of the heat exchanger assembly to the inside of the upper part and downward through the channel; (i) feeding moist particulate material into the lower part of the closed container; (j) guiding the moist particulate material by means of the plurality of guide plates along a path around the heat exchanger assembly carried by the flow of the superheated steam, thereby subjecting the moist particulate material to the flow of the superheated steam for converting the moist particulate material into dry particulate material; and (k) removing the dry particulate material from the closed container.
6. The method of claim 5, wherein generating the first flow of fluid comprises: separating the flow of hot water into a first steam component and a first water component; and forming the first flow of fluid comprising at least a part of the first steam component.
7. The method of claim 5, wherein generating the first flow of fluid comprises: forming the first flow of fluid comprising at least a part of the flow of hot water.
8. The method of claim 7, further comprising: leading a second flow of heated fluid from the upper heat exchanger, the second flow of heated fluid comprising water from the first flow of heated fluid; and separating a steam component and a water component from the second flow of heated fluid.
9. The method of claim 8, further comprising: forming a third flow of heated fluid from the water component of the second flow of heated fluid; leading the third flow of heated fluid to the single supplier of pressurized steam; and generating at least a portion of the pressurized steam from the third flow of heated fluid in the single supplier of pressurized steam.
10. The method of claim 9, further comprising: forming a fourth flow of heated fluid from the flow of hot water; leading the fourth flow of heated fluid to the primary flow of pressurized steam; and mixing the fourth flow of heated fluid into the primary flow of pressurized steam.
11. The method of claim 5, further comprising: providing a first exhaust flow of steam from the closed container, the first exhaust flow of steam comprising steam from the superheated steam; and using the first exhaust flow of steam to reduce the water content of a first juice comprising sugar by evaporation to produce a second juice having an increased sugar concentration relative to the first juice.
12. The method of claim 11, further comprising: providing a secondary flow of steam from the single supplier of pressurized steam; and using the secondary flow of steam to reduce the water content of the second juice by evaporation to produce a third juice having an increased sugar concentration relative to the second juice.
13. The method of claim 12, further comprising: providing a second exhaust flow of steam from the water evaporated from the first juice; providing a third exhaust flow of steam from the water evaporated from the second juice; and using the second and third exhaust flows of steam to reduce the water content of the third juice by evaporation.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(8)
(9) The steam dryer 30 has a material inlet (not shown in the drawings), through which humid or moist sugar beet pulp is supplied into the closed container 24, and a material outlet (not shown in the drawings), through which dried sugar beet pulp is extracted from the closed container 24. The material inlet and material outlet are both shown in
(10) The heat exchanger 22 has a channel or a plurality of channels for leading the superheated steam from an upper cylindrical part 26 to a lower cylindrical part 28 of the closed container. An impeller 37 is positioned below the heat exchanger 22 and drives a flow of superheated steam up on the outside of the heat exchanger 22 and down through the channel in the heat exchanger 22.
(11) When subjected to the flow of superheated steam, the moist particulate beet pulp is guided from the material inlet around the heat exchanger 22 to the material outlet, during which the particulate beet pulp is dried.
(12) The heat exchanger condenses the primary flow of steam 18 into a flow of condensed water 38. A hot water conduit 40 leads the flow of condensed water 38 from the steam dryer 30 at a reduced pressure to a flasher 42 through a valve 100, so that the flow of condensed water 38 is separated into a steam component 44 and a water component 46.
(13) The flasher 42 forms a flow of fluid 48 from the water component 46, and a fluid conduit 50 leads the flow of fluid 48 from the flasher 42 to the boiler 10, which converts it to pressurized steam.
(14) A first exhaust flow 54 of steam leads steam from the superheated steam inside the closed container 24 via a first exhaust conduit 56 to a primary evaporation unit 52. The heat transferred this way is employed in the primary evaporation unit 52 to reduce the water contents of a first juice produced from dried particulate sugar beet pulp to increase the sugar concentration of the juice.
(15) A turbine 78 is supplied with pressurized steam 12 from the boiler 10 and provides a second flow of steam 58 that is led via a second steam conduit 60 to a secondary evaporation unit 62. A flow of fluid 74 in the form of steam from the steam component generated by the flasher 42 is also led via a fluid conduit 76 to the secondary evaporation unit 62. The heat transferred this way is employed in the secondary evaporation unit 62 to reduce the water contents of a second juice that is the output with increased sugar concentration from the primary evaporation unit 52.
(16) A second exhaust flow 64 of steam evaporated from the first juice is led from the primary evaporation unit 52 via a second exhaust conduit 66 to a tertiary evaporation unit 68. Similarly, a third exhaust flow 70 of steam evaporated from the second juice is led from the secondary evaporation unit 62 via a third exhaust conduit 72 to a tertiary evaporation unit 68. The heat transferred this way is employed in the tertiary evaporation unit 68 to reduce the water contents of a third juice that is the output with increased sugar concentration from the secondary evaporation unit 62.
(17) The turbine 78 mentioned above in turn drives a generator 80 that generates electricity. A bypass conduit 84 controlled by a bypass valve 88 may lead pressurized steam 12 from the boiler 10 to the second evaporation unit 62 bypassing the turbine 78. Cooling water 82 may be added to the bypass conduit 84. The primary flow of steam is controlled by a primary valve 86 installed in the first steam conduit 16.
(18)
(19) The first embodiment of the method and system according to the present invention shown in
(20) The first steam conduit 16 supplies the primary flow of steam 18 to the second heat exchanger 92 or the lowermost heat exchanger of the heat exchanger assembly 90. The second heat exchanger 92 transfers the heat of the primary flow of steam 18 to the atmosphere inside the closed container 24, in which process it is condensed into the flow of condensed water 38. The hot water outlet 40 leads the flow of condensed water 38 out of the steam dryer 30 to the flasher 42. In the flasher 42, a first flow of fluid 108 is divided from the flow of condensed water 38 by a first flow generator 106 and is led via a first fluid conduit 110 to the first heat exchanger 94. The first heat exchanger 94 transfers heat from the first flow of fluid 108 to the atmosphere inside the closed container 24.
(21) Within the first heat exchanger 94, the water of the first flow of fluid 108 is cooled and discharged as a cooled water fluid 96 via a water conduit 98 and a pressure reduction valve 100 to the flasher 42.
(22) The position of the second heat exchanger 92 downstream of the first heat exchanger 94 with respect to the flow of superheated steam and the output of the second heat exchanger 92 is used to form the input to the first heat exchanger 94 has the effect that the latter functions as a pre-heater for the former, which improves the energy efficiency of the system by more than 10%.
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(24) The second embodiment of the method and the system according to the present invention shown in
(25) In
(26) Similarly, in
(27) From
(28) In
(29) In
(30) Although the present invention has been described with reference to two advantageous embodiments, among which one constitutes the presently preferred embodiment, a person skilled in the art will readily recognize that the steam dryer itself may be implemented in numerous ways incorporating the technical features of, among others, the steam dryers known from the publications mentioned in the introduction to the present specification. Any such modification or use of the teachings of the present invention in combination with a prior art steam dryer is consequently to be considered part of the present invention and to be construed encompassed by the protective scope defined in the appending points.
(31) Points Characterizing the Invention:
(32) 1. A method of drying humid or moist particulate material, said method comprising:
(33) providing a supplier of pressurized steam, and a steam dryer for drying said moist particulate material, said steam dryer comprising:
(34) a closed container maintaining an atmosphere comprising superheated steam at an elevated pressure, said closed container comprising a lower cylindrical part and an upper cylindrical part; and
(35) a heat exchanger assembly located inside said closed container and comprising a channel for allowing said superheated steam to be transported from inside said upper cylindrical part to inside said lower cylindrical part, said heat exchanger assembly comprising a first heat exchanger and a second heat exchanger for heating said superheated steam, said first heat exchanger being positioned above said second heat exchanger, and said channel going down through said first and second heat exchangers;
(36) said method comprising:
(37) supplying a primary flow of steam from said supplier to said second heat exchanger for heating said second heat exchanger and condensing said primary flow of steam within said second heat exchanger into a flow of condensed hot water;
(38) discharging said flow of condensed hot water from said second heat exchanger;
(39) generating a first flow of fluid exclusively from said flow of condensed hot water;
(40) leading said first flow of fluid to said first heat exchanger for heating said first heat exchanger;
(41) generating a flow of said superheated steam going upward on the outside of said heat exchanger assembly to the inside of said upper cylindrical part and downward through said channel;
(42) feeding said moist particulate material into said closed container;
(43) guiding said moist particulate material along a path around said heat exchanger assembly for subjecting said humid particulate material to said flow of said super heated steam for converting said moist particulate material into dry particulate material; and
(44) removing said dry particulate material from said first container.
(45) 2. The method according to point 1, said generating of said first flow of fluid comprising:
(46) forming said first flow of fluid comprising said flow of condensed hot water or at least a part of said condensed hot water.
(47) 3. The method according to point 1, said generating of said first flow of fluid comprising:
(48) separating said flow of condensed hot water into a first steam component and a first water component; and
(49) forming said first flow of fluid comprising said first steam component or at least a part of said first steam component.
(50) 4. The method according to point 2, further comprising:
(51) leading a second flow of fluid from said first heat exchanger, said second flow of fluid comprising water from said first flow of fluid; and
(52) separating a second steam component and a second water component from said second flow of fluid.
(53) 5. The method according to point 4, said supplier of pressurized steam being a boiler, and said method further comprising:
(54) forming a third flow of fluid from said second water component;
(55) leading said third flow of fluid to said boiler; and
(56) generating at least a portion of said pressurized steam from said third flow of fluid in said boiler.
(57) 6. The method according to point 2 or point 4 or point 5, further comprising:
(58) forming a fourth flow of fluid from said flow of condensed hot water;
(59) leading said fourth flow of fluid to said primary flow of steam; and
(60) mixing said fourth flow of fluid into said primary flow of steam.
(61) 7. The method according to point 3, further comprising:
(62) forming a fifth flow of fluid from said first water component and/or leading a sixth flow of fluid from said first heat exchanger comprising water condensed from said first flow of fluid; and
(63) separating a third steam component and a third water component from said fifth flow of fluid and/or said sixth flow of fluid.
(64) 8. The method according to point 7, said supplier of pressurized steam being a boiler, and said method further comprising:
(65) forming a seventh flow of fluid from said third water component;
(66) leading said seventh flow of fluid to said boiler; and
(67) generating at least a portion of said pressurized steam from said seventh flow of fluid in said boiler.
(68) 9. The method according to point 3 or any point referencing point 3, further comprising:
(69) forming an eighth flow of fluid from said first water component;
(70) leading said eighth flow of fluid to said primary flow of steam; and
(71) mixing said eighth flow of fluid into said primary flow of steam.
(72) 10. The method according to any of the points 1 to 9, further comprising:
(73) providing a primary evaporation unit for reducing the water content of a first juice comprising sugar; and
(74) leading a first exhaust flow from said closed container to said primary evaporation unit for heating said primary evaporation unit, said first exhaust flow comprising steam from said superheated steam.
(75) 11. The method according to any of the points 1 to 10, further comprising:
(76) providing a secondary evaporation unit for reducing the water content of a second juice comprising sugar; and
(77) supplying a secondary flow of steam from said supplier to said secondary evaporation unit for heating said secondary evaporation unit.
(78) 12. The method according to points 10 and 11, further comprising:
(79) providing said first juice as input to said primary evaporation unit;
(80) providing said second juice as output from said primary evaporation unit, said second juice comprising sugar from said first juice; and
(81) providing said second juice as input to said secondary evaporation unit.
(82) 13. The method according to points 10 to 11 or 10 to 12, further comprising:
(83) providing a tertiary evaporation unit for reducing the water content of a third juice comprising sugar; and/or
(84) leading a second exhaust flow from said primary evaporation unit to said tertiary evaporation unit for heating said tertiary evaporation unit, said second exhaust flow comprising steam evaporated from said first juice; and/or
(85) leading a third exhaust flow from said secondary evaporation unit to said tertiary evaporation unit for heating said tertiary evaporation unit, said third exhaust flow comprising steam evaporated from said second juice.
(86) 14. The method according to point 13, further comprising:
(87) providing said third juice as output from said secondary evaporation unit, said third juice comprising sugar from said second juice; and
(88) providing said third juice as input to said tertiary evaporation unit.
(89) 15. The method according to point 4 or any point depending on point 4 and point 11 or any point depending on point 11, further comprising:
(90) forming a ninth flow of fluid from said second steam component; and
(91) leading said ninth flow of fluid to said secondary evaporation unit for heating said secondary evaporation unit.
(92) 16. The method according to point 7 or any point depending on point 7 and point 11 or any point depending on point 11, further comprising:
(93) forming a tenth flow of fluid from said third steam component; and
(94) leading said tenth flow of fluid to said secondary evaporation unit for heating said secondary evaporation unit.
(95) 17. A system of drying moist particulate material, said system comprising:
(96) a supplier of pressurized steam, and a steam dryer for drying said moist particulate material, said steam dryer comprising:
(97) a closed container for maintaining an atmosphere comprising superheated steam at an elevated pressure, said closed container comprising a lower cylindrical part and an upper cylindrical part;
(98) a heat exchanger assembly located inside said closed container and comprising a channel for allowing said superheated steam to be transported from inside said upper cylindrical part to inside said lower cylindrical part, said heat exchanger assembly comprising a first heat exchanger and a second heat exchanger for heating said superheated steam, said first heat exchanger being positioned above said second heat exchanger and said channel going down through said first and second heat exchangers;
(99) an impeller for generating a flow of said superheated steam going upward on the outside of said heat exchanger assembly to the inside of said upper cylindrical part and downward through said channel;
(100) a material inlet for feeding said moist particulate material into said closed container;
(101) a plurality of guide plates positioned upright and circumferentially around said heat exchanger assembly for guiding said moist particulate material along a path around said heat exchanger assembly for subjecting said moist particulate material to said flow of said superheated steam for converting said moist particulate material into dry particulate material; and
(102) a material outlet for removing said dry particulate material from said first container; and said system further comprising:
(103) a first steam conduit for supplying a primary flow of steam from said supplier to said second heat exchanger for heating said second heat exchanger, said second heat exchanger being adapted for condensing said primary flow of steam into a flow of condensed hot water;
(104) a hot water outlet for discharging said flow of condensed hot water from said second heat exchanger;
(105) a first flow generator for generating a first flow of fluid exclusively from said flow of condensed hot water; and
(106) a first fluid conduit for leading said first flow of fluid to said first heat exchanger for heating said first heat exchanger.
(107) 18. The system according to point 17, said first flow generator being adapted for forming said first flow of fluid comprising said flow of condensed hot water or at least a part of said condensed hot water.
(108) 19. The system according to point 17, said first flow generator comprising:
(109) a first flasher for separating said flow of condensed hot water into a first steam component and a first water component; and
(110) said first flow generator being adapted for forming said first flow of fluid comprising said first steam component or at least a port of said first steam component.
(111) 20. The system according to point 18, further comprising:
(112) a second fluid conduit for leading a second flow of fluid from said first heat exchanger to a second flasher for separating a second steam component and a second water component from said second flow of fluid, said second flow of fluid comprising water from said first flow of fluid.
(113) 21. The system according to point 20, said supplier of pressurized steam being a boiler, said second flasher further being adapted for forming a third flow of fluid from said second water component, said system further comprising:
(114) a third fluid conduit for leading said third flow of fluid from said second flasher to said boiler; said boiler being adapted for generating at least a portion of said pressurized steam from said third flow of fluid in said boiler.
(115) 22. The system according to point 18 or any point referencing point 18, said first flow generator further being adapted for forming a fourth flow of fluid from said flow of condensed hot water, said system further comprising:
(116) a fourth fluid conduit for leading said fourth flow of fluid from said second flasher to said primary flow of steam; and
(117) a first mixer for mixing said fourth flow of fluid into said primary flow of steam.
(118) 23. The system according to point 19, said first flasher further being adapted for forming a fifth flow of fluid from said first water component, said system further comprising:
(119) a third flasher;
(120) a fifth fluid conduit for leading said fifth flow of fluid from said first flasher to said third flasher, and/or a sixth fluid conduit for leading a sixth flow of fluid from said first heat exchanger to said third flasher, said sixth flow of fluid comprising water condensed from said first flow of fluid, and said third flasher being adapted for separating a third steam component and a third water component from said fifth flow of fluid and/or said sixth flow of fluid.
(121) 24. The system according to point 23, said supplier of pressurized steam being a boiler, said third flasher further being adapted for forming a seventh flow of fluid from said third water component, said system further comprising:
(122) a seventh fluid conduit for leading said seventh flow of fluid from said third flasher to said boiler; said boiler further being adapted for generating at least a portion of said pressurized steam from said seventh flow of fluid in said boiler.
(123) 25. The system according to point 19 or any point referencing point 19 characterized in the first flasher further being adapted for forming an eighth flow of fluid from said first water component, said system further comprising:
(124) an eighth fluid conduit for leading said eighth flow of fluid from said third flasher to said primary flow of steam; and
(125) a second mixer for mixing said eighth flow of fluid into said primary flow of steam.
(126) 26. The system according to any of the points 17 to 25, further comprising:
(127) a primary evaporation unit for reducing the water content of a first juice comprising sugar; and
(128) a first exhaust conduit for leading a first exhaust flow from said closed container to said primary evaporation unit for heating said primary evaporation unit, said first exhaust flow comprising steam from said superheated steam.
(129) 27. The system according to any of the points 17 to 26, further comprising:
(130) a secondary evaporation unit for reducing the water content of a second juice comprising sugar; and
(131) a second steam conduit for supplying a secondary flow of steam from said supplier to said secondary evaporation unit for heating said secondary evaporation unit.
(132) 28. The system according to points 26 and 27, further comprising:
(133) a first juice conduit for leading said first juice to said primary evaporation unit;
(134) a first juice inlet for receiving said first juice as input to said primary evaporation unit;
(135) a first juice outlet for removing said second juice as output from said primary evaporation unit, said second juice comprising sugar from said first juice;
(136) a second juice conduit for leading said second juice to said secondary evaporation unit; and
(137) a second juice inlet for receiving said second juice as input to said secondary evaporation unit.
(138) 29. The system according to points 26 to 27 or 26 to 28, further comprising:
(139) a tertiary evaporation unit for reducing the water content of a third juice comprising sugar;
(140) a second exhaust conduit for leading a second exhaust flow from said primary evaporation unit to said tertiary evaporation unit for heating said tertiary evaporation unit, said second exhaust flow comprising steam evaporated from said first juice; and
(141) a third exhaust conduit for leading a third exhaust flow from said secondary evaporation unit to said tertiary evaporation unit for heating said tertiary evaporation unit, said third exhaust flow comprising steam evaporated from said second juice.
(142) 30. The system according to point 29, further comprising:
(143) a second juice outlet for removing said third juice as output from said secondary evaporation unit, said third juice comprising sugar from said second juice;
(144) a third juice conduit for leading said third juice to said tertiary evaporation unit;
(145) a third juice inlet for receiving said third juice as input to said tertiary evaporation unit.
(146) 31. The system according to point 20 or any point depending on point 20 and point 27 or any point depending on point 27 characterized by said second flasher further being adapted for forming a ninth flow of fluid from said second steam component, said system further comprising:
(147) a ninth fluid conduit for leading said ninth flow of fluid to said secondary evaporation unit for heating said secondary evaporation unit.
(148) 32. The system according to point 23 or any point depending on point 23 and point 27 or any point depending on point 27 characterized by said third flasher further being adapted for forming a tenth flow of fluid from said third steam component, said system further comprising:
(149) a tenth fluid conduit for leading said tenth flow of fluid to said secondary evaporation unit for heating said secondary evaporation unit.