Antimicrobial textile products and method of obtaining thereof

Abstract

The present invention relates to a method of obtaining antifungal, anticandidal and antibacterial textile products. The objective of the present invention is to obtain an antimicrobial product, which enables to reduce the infectious diseases that are transmitted or spread by textile products, reduces extra cost and energy spent for ensuring hygiene, and increases hygienity of disposable textile products. A solution of triclosan, chlorhexidine and disodium octaborate pentahydrate is used in the method of the present invention. The said solution enables the hydrophobic textile products to be transformed into hydrophilic products and thereby enables the antimicrobial agents in the solution to be coded into the textile products.

Claims

1. A method comprising the steps of: dissolving triclosan in an alkyl polyglycoside and obtaining a homogenous mixture, adding chlorhexidine solution to the homogenous mixture to obtain a solution mixture, adding disodium octaborate pentahydrate to the solution mixture to form a homogenous impregnation solution, loading the homogenous impregnation solution on textile products thereby making the textile products antimicrobial, passing the textile products through at least one roller thereby recovering an excess solution, drying the textile products, which are loaded with the impregnation solution, by passing them through at least one oven, obtaining a final antimicrobial textile product.

2. The method according to claim 1, wherein triclosan is dissolved in 10% alkyl polyglycoside at a concentration of 0.001-0.1% at 45? C. and a homogenous mixture is obtained.

3. The method according to claim 1, wherein 20% chlorhexidine solution is added to the homogenous mixture at a concentration of 0.05-3%.

4. The method according to claim 1, wherein disodium octaborate pentahydrate is added to the solution at a concentration of 0.001-0.1% for the homogenous impregnation solution.

5. The method according to claim 1, wherein the step of drying the textile products, which are loaded with the impregnation solution, by passing them through at least one oven is performed by passing the products through an oven at 60? C. at a speed of 12 meters/minute.

6. The method according to claim 1, wherein the homogenous impregnation solution transforms a plurality of hydrophobic textile surfaces to a plurality of hydrophilic surfaces and codes antimicrobial property to the textile surfaces.

7. A plurality of antimicrobial textile products obtained with the method according to claim 1.

8. The textile products according to claim 7 which have antimicrobial activity against bacteria, yeasts and fungi.

9. The textile products according to claim 8, which are effective against bacterial species of Escherichia coli, Pseudomonas aeruginosa, MRSA, and Staphylococcus aureus.

10. The textile products according to claim 8, which are effective against yeast, Candida spp.

11. The textile products according to claim 8, which are effective against fungal species of Aspergillus spp and Penicillium spp.

Description

DETAILED DESCRIPTION OF THE INVENTION

(1) The steps of the method performed for obtaining the antimicrobial textile products of the present invention are as follows:

(2) Experimental Studies

(3) The study conducted comprises the steps of dissolving triclosan in alkyl polyglycoside (glucopon) and obtaining a homogenous mixture,

(4) adding chlorhexidine solution to the obtained solution,

(5) adding disodium octaborate pentahydrate solution to the triclosan+chlorhexidine solution,

(6) and upon achieving a homogenous mixture, obtaining antimicrobial impregnation solution,

(7) loading the impregnation solution on the textile products thereby making the products antimicrobial,

(8) passing the textile product though the rollers thereby recovering the excess solution,

(9) drying the textile products, which are loaded with impregnation solution, by passing them through the ovens,

(10) after drying, obtaining the final antimicrobial textile product.

(11) When realizing the invention, powder triclosan was dissolved in 10% alkyl polyglycoside (glucopan) by gently mixing at a concentration of 0.001-0.1% at 45? C. and a homogenous mixture was obtained. 20% chlorhexidine solution was added to the prepared solution at a concentration of 0.05-3%. Finally, homogenous impregnation solution was obtained by mixing high purity and mineralized disodium octaborate pentahydrate solution into the prepared solution at a concentration of 0.001-0.1%.

(12) The final mixture that was obtained was loaded on the textile products by the help of an industrial device thereby making them antimicrobial. After the textile products were passed through the impregnation solution in the impregnating tank, they were passed through the industrial rollers thereby recovering the excess solution. The textile products, which were loaded with the impregnation solution, were dried by being passed through the oven at 60? C. temperature at a speed of 12 meters/minute. Antimicrobial properties of the obtained textile products against bacteria, yeasts and fungi were evaluated by using standard disc diffusion method.

(13) Characterization Studies

(14) Disc Diffusion Method

(15) Antimicrobial properties of the textile products loaded with impregnation solution were examined by using standard NCCLS disc diffusion method (Lalitha, 2005). Briefly, the 100 ?l solution including 10.sup.8 cfu/ml bacteria, 10.sup.6 cfu/ml yeast, and 10.sup.4 spor/ml fungus was prepared with new cultures and inoculated with spreading method on Trypticase soy agar (TSA), Sabouraud Dextrose Agar (SDA), and Potato Dextrose Agar (PDA), respectively. The sections of approximately 1?1 cm, which were cut out from the textile products loaded with the impregnation solution comprising the stated concentrations of triclosan, chlorhexidine and disodium octaborate pentahydrate, were placed on inoculated petri dishes. Empty textile products which were not loaded with impregnation solution were used as negative control. As positive control, Ofloxacin (5 ?g/disc) was used for bacteria and Nystatin (100 u/disc) was used for yeasts and fungi. The petri dishes, which were inoculated and on which textile products were placed, were kept at 36?1? C. for bacteria for 24 hours and 48 hours for yeasts and at 25?1? C. for fungi for 72 hours. Antimicrobial activity against microorganisms tested in standard disc diffusion method was assessed by measuring the inhibition zone. All tests were repeated at least twice. Antimicrobial activity results of the tested textile products are summarized in Table 1.

(16) Experiment Results

(17) Antimicrobial Test Results

(18) While inhibition zones against the tested microorganisms were observed around the sections, which were cut out from the textile products loaded with the impregnation solution comprising triclosan, chlorhexidine and disodium octaborate pentahydrate prepared by the method applied for obtaining the inventive antimicrobial textile product; inhibition zones were not detected around the sections of the textile product in control group (Table 1). Antibacterial, anticandidal, and antifungal properties were rendered to the textile products by using an impregnation solution prepared with optimized concentrations of active molecules.

(19) TABLE-US-00001 TABLE 1 In vitro antimicrobial test results against the selected bacteria, fungi and yeast isolates/strains of textile products loaded with antimicrobial impregnation solution. Textile Loaded with Impregnation Standard Positive Solution Textile Control BACTERIA Ofloxacin (10 ?g/disc) Escherichia coli + ? + Staphylococcus aureus + ? + MRSA + ? + Pseudomonas aeruginosa + ? + YEASTS Nystatin (100 u/disc) Candida spp. + ? + FUNGI Nystatin (100 u/disc) Aspergillus spp. + ? + Penicillium spp. + ? +
Application of the Invention

(20) The product of the invention is effective on Escherichia coli, Pseudomonas aeruginosa, MRSA, and Staphylococcus aureus bacteria; yeast, Candida spp.; and fungal species, Aspergillus spp. and Penicillium spp.

(21) In the hydrophobic non-woven samples on which the invention is applied, the solution of alkyl polyglycoside (glucopon)+triclosan+chlorhexidin+disodium octaborate pentahydrate+distilled water ((dH2O) enables the antimicrobial mixture to be coded into the textile products by allowing the hydrophobic surface to be transformed to a hydrophilic surface.

(22) These textile products can be used in;

(23) medical sector: for dialysis filters, band-aids, surgical gowns, masks, caps, surgical threads, and drapes,

(24) garment sector: parts of the cloths such as stiffening cloth and interlining in work uniforms requiring hygiene, underwear and summer cloths such as shorts, bikinis and bathing suits which are very much exposed to moisture and provide a suitable setting for reproduction of bacteria, and baby clothing requiring hygiene,

(25) home and workplace textile: carpets, curtains, furnishings, table cloths, bedspreads,

(26) head rest covers, and other textile products that require hygiene in public transportation vehicles,

(27) all textile products that may be used for packaging, storing and transporting foodstuff, fa?ade linings and insulations in construction sector; in areas where microorganisms can be prevented from proliferating and causing rotting.