METHOD FOR POWER SHIFTING IN HYBRID AUTOMATIC TRANSMISSIONS BY MEANS OF A DUAL-CLUTCH STRATEGY INVOLVING TRANSFORMATION
20180320784 ยท 2018-11-08
Assignee
Inventors
Cpc classification
F16H61/0437
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/724
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/1085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2306/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
F16D2500/7044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16H61/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
F16H61/688
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for power shifting in hybrid automatic transmissions which can have any topology and are equipped with any number of additional drive units includes a generic transformation of the effective correlations between real transmission variables into virtual variables relating to a dual-clutch transmission such that a dual-clutch power shifting core having typical basic shifting modes can be used.
Claims
1. A method for output-neutral load switching of hybridized automatic transmissions with an arbitrary number of gears and a number n of clutches and with a first of p drive units and at least one further of p drive units on the basis of a transformation of real transmission variables of the hybridized automatic transmission to virtual variables of a dual-clutch transmission with associated dual-clutch-transmission-specific basic shifting modes comprising the following steps: initiation of a shifting process for a gear-change pair (i, j) from a gear i with an actual gear ratio (y.sub.i) to a gear j with a target gear ratio (y.sub.j) in dependence on a target gear preselection, sensing of actual variables of the hybridized automatic transmission and of the first and/or of the at least one further drive unit, wherein the actual variables comprise at least one of the following variables: a drive shaft rpm (.sub.in) of at least one drive shaft of the hybridized automatic transmission, an output shaft rpm (.sub.out) of an output shaft of the hybridized automatic transmission, a drive torque (T.sub.in) made available by the first and/or by the at least one further drive unit and present at the at least one drive shaft of the hybridized automatic transmission, currently set clutch capacities (T.sub.cap) of the n clutches and/or a minimally and/or maximally available drive torque (T.sub.in,min, T.sub.in,max) of the first and/or of the at least one further drive unit, selection of at least one transformation factor in dependence on at least one actual variable and on the gear-change pair (i, j) from tables of states, calculation of at least one transformation equivalent for the calculation of at least one dual-clutch-transmission-specific actuating quantity by the basic shifting mode of the dual-clutch transmission in dependence on at least one actual variable and/or on the at least one transformation factor, calculation of at least one dual-clutch-transmission-specific actuating quantity by a basic shifting mode in dependence on at least one actual variable and/or on the at least one transformation factor and/or on the at least one transformation equivalent, calculation of at least one automatic-transmission-specific actuating quantity in dependence on at least one actual variable and/or on the at least one transformation factor and/or on the at least one transformation equivalent and/or on the at least one dual-clutch-transmission-specific actuating quantity and implementation of the at least one automatic-transmission-specific actuating quantity by at least one actuator and by the at least one further drive unit.
2. The method for load switching of hybridized automatic transmissions according to claim 1, wherein the selection of the transformation factors comprises at least one of the following steps: selection of coefficients (a.sup.(i,j)) determining the automatic-transmission topology in dependence on the gear-change pair (i, j) from a table of states. selection of effective factors (b.sup.(i,j)) of clutch capacities (T.sub.cap) .sub.r to be set, of the n clutches and of a drive torque (T.sub.EM) delivered by one of the at least one further drive units in dependence on the gear-change pair (i, j) from a table of states, indexing (idx.sup.(i,j)) of the none or at least one on-coming (idx.sub.kom.sup.(i,j)) and of the none or at least one off-going (idx.sub.geh.sup.(i,j)) clutch and of the none or at least one clutch that remains closed (idx.sub.blb.sup.(i,j)) of then clutches and of the status (idx.sub.Em.sup.(i,j)) of the at least one further drive unit in dependence on the gear-change pair (i, j) and/or on the selected mode of operation from a table of states, selection of a gear-change-pair-dependent drive mass moment of inertia (J.sub.in.sup.(i,j)) of the hybridized automatic transmission and of a gear-change-pair-dependent output mass moment of inertia (J.sub.out.sup.(i,j)) of the hybridized automatic transmission in dependence on the gear-change pair (i, j) from a table of states, selection of coefficients (c.sup.i,j)) for determination of cutting torques (T.sub.cut,blb) for the m clutches that remain closed and for determination of a holding torque (T.sub.cut,EM) of the at least one further drive units in dependence on the gear-change pair (i, j) from a table of states and/or selection of maximally transmittable clutch capacities (T.sub.cap,.sub.max) of the n clutches in dependence on at least one actual variable, wherein the calculation of the at least one transformation equivalent comprises at least one of the following steps: calculation of an equivalent drive mass moment of inertia (J.sub.in.sup.(DCT)) in dependence on the gear-change-pair-dependent drive mass moment of inertia (J.sub.in.sup.(i,j)) and on the gear-change-pair-dependent output mass moment of inertia (J.sub.out.sup.(i,j)) and on an rpm ratio (.sub.out/.sub.in) of the output shaft rpm (.sub.out) and on the drive shaft rpm (.sub.in) and on the coefficients (a.sup.i,j)), calculation of dual-clutch-transmission-specific input-shaft rpms (.sub.in.sup.(i)) and (.sub.in.sup.(j)) in dependence on the gear-change pair (i, j) and on the output-shaft rpm (.sub.out) as well as on the actual gear ratio (y.sub.i) and on the target gear ratio (y.sub.j), calculation of effective directions of the cutting torques (T.sub.cut,blb) for the m clutches that remain closed in dependence on the gear-change pair (i, j) and on the clutch rpms (.sub.in.sup.(i,j)) and (.sub.out.sup.(i,j)) of the n clutches, calculation of effective-direction-adapted coefficients ({tilde over (c)}.sup.(i,j)) in dependence on the calculated effective directions of the cutting torques (T.sub.cut,blb) and on the coefficients (c.sup.(i, j)) for determination of the cutting torques (T.sub.cut,blb) for the m clutches that remain closed, calculation of the cutting torques (T.sub.cut,blb) on the m clutches that remain closed and of the holding torque (T.sub.cut,EM) of the at least one further drive unit independence on the effective-direction-adapted coefficients ({tilde over (c)}.sup.(i,j)) and on the drive torque (T.sub.in) and of the first and/or of the at least one further drive unit and on the currently set clutch capacities (T.sub.cap) of the n clutches and on the current output gradient ({dot over ()}.sub.out) and on the drive torque (T.sub.EM) currently made available by the at least one further drive unit and present at an element of the hybridized automatic transmission and/or calculation of a dual-clutch-transmission-specific extra-contact-pressure factor (k.sub.b,scale.sup.(DCT) and/or on a dual-clutch-transmission-specific extra-contact-pressure offset value (k.sub.b,offset.sup.(DCT)) in dependence on the gear-change pair (i, j) and on the effective factors (b.sup.(i,j)) and in dependence on global scaling factors or clutch-individual scaling factors and/or global offset values or clutch-individual offset values of the n clutches.
3. The method for load switching of hybridized automatic transmissions according to claim 1, wherein the at least one dual-clutch-transmission-specific actuating quantity comprises one of the following variables: a relative drive gradient ({dot over ()}.sub.VKM) and/or a relative drive torque (T.sub.VKM) of the first drive unit for rpm transfer, basic-clutch capacities (T.sub.cap,kom.sup.(DCT), (T.sub.cap,geh.sup.(DCT)) for load acceptance during the shifting process for the on-coming and off-going clutch, wherein the basic-clutch capacities (T.sub.cap,kom.sup.(DCT), (T.sub.cap,geh.sup.(DCT)) can be mathematically converted by evaluation with the respective effective direction to basic-clutch torques (T.sub.cl,kom,nom.sup.(DCT), (T.sub.cl,geh,nom.sup.(DCT)) and/or basic extra-contact-pressure clutch capacities (T.sub.b,kom.sup.(DCT), T.sub.b,geh.sup.(DCT)) for extra-contact-pressure control for the on-coming and off-going clutch in dependence on the dual-clutch-transmission-specific extra-contact-pressure factor (k.sub.b,scale.sup.(DCT)) and/or on the dual-clutch-transmission-specific extra-contact-pressure offset value (k.sub.b,offset .sup.(DCT)) and/or a dual-clutch-transmission-specific load-switching torque (T.sub.EM.sup.(DCT)) of at least one further dual-clutch-transmission-equivalent drive unit.
4. The method for load switching of hybridized automatic transmissions according to claim 1, wherein the calculation of the automatic-transmission-specific actuating quantities comprises at least one of the following steps: calculation of load-switching clutch capacities (T.sub.cap,kom.sup.(AT), (T.sub.cap,geh.sup.(AT)) for the on-coming and off-going clutch and calculation of a load-switching torque (T.sub.EM.sup.(AT)) of the at least one further drive unit in dependence on the basic clutch capacities (T.sub.cap,kom.sup.(DCT), T.sub.cap,geh.sup.(DCT)) and on the effective factors (b.sup.i,j)) and on the dual-clutch-transmission-specific load-switching torque (T.sub.EM.sup.(DCT)) of the at least one further dual-clutch-transmission-equivalent drive unit for load acceptance, calculation of an engagement torque (T.sub.in) of the first and/or of the at least one further drive unit and/or at least one engagement torque (T.sub.cl) of the none or at least one on-coming and/or of the none or at least one off-going clutch and/or of the none or at least one clutch that remains closed in dependence on the gear-change pair (i, j) and on the relative drive gradients ({dot over ()}.sub.VKM) and/or on the relative drive torque (T.sub.VKM) of the first drive for rpm transfer, calculation at least of a compensating torque (T.sub.cl,komp) of the none or at least one on-coming and/or of the none or at least one off-going and/or of the none or at least one open clutch and/or on a compensating torque (T.sub.EM,komp) of the at least one further drive unit in dependence on the engagement torque (T.sub.in) of the first and/or of the at least one further drive unit and/or on the at least one engagement torque (T.sub.cl) of the none or at least one on-coming and/or of the none or at least one off-going and/or of the none or at least one closed clutch and/or on the output gradient ({dot over ()}.sub.out ) and/or on the coefficients (a.sub.out.sup.(i,j), a.sub.in.sup.(i,j)) and/or on the gear-change-pair-dependent output mass moment of inertia (J.sub.out.sup.(i,j)), calculation of extra-contact-pressure clutch capacities (T.sub.b,blb) of the none or at least one clutch that remains closed in dependence on the cutting torques (T.sub.cut,blb) for the m clutches that remain closed and on the global scaling factor or clutch-individual scaling factors and/or on the global offset values or clutch-individual offset values of the n clutches, calculation of extra-contact-pressure clutch capacities (T.sub.b,kom.sup.(AT), (T.sub.b,geh.sup.(AT)) of the at least one on-coming and of the at least one off-going clutch in dependence on the basic extra-contact-pressure clutch capacities (T.sub.b,kom.sup.(DCT), (T.sub.b,geh.sup.(DCT)) and on the effective factors (b.sup.(i,j)). calculation of the clutch capacities (T.sub.cap) to be set for the n clutches and of the drive torque (T.sub.EM) to be set for the at least one further drive unit in dependence on the load-switching clutch capacities (T.sub.cap,kom.sup.(AT), (T.sub.cap,geh.sup.(AT)) and/or on the load-switching torque (T.sub.EM.sup.(AT)) of the at least one further drive unit and/or on the extra-contact-pressure clutch capacities (T.sub.b,kom.sup.(AT), (T.sub.b,geh.sup.(AT)) for the none or at least one on-coming and the none or at least one off-going clutch and/or on the extra-contact-pressure clutch capacities (T.sub.b,blb) of the none or at least one clutch that remains closed and/or on the cutting torques (T .sub.cut,blb) of the m clutches that remain closed and/or on the engagement torque (A.sub.in) of the first and/or of the at least one further drive unit and/or on the at least one engagement torque (T,.sub.cl) of the none or at least one on-coming and/or of the none or at least one off-going clutch and/or of the none or at least one clutch that remains closed and/or on the at least one compensating torque (T.sub.cl,komp) of the none or at least one on-coming and/or of the none or at least one off-going and/or of the none or at least one open clutch and/or on the compensation torque (T.sub.EM,komp) of the at least one further drive unit.
5. The method for load switching of hybridized automatic transmissions according to claim 1, wherein the calculation of the transformation equivalents comprises, alternatively or additionally, the calculation of dual-clutch-transmission-specific maximally settable clutch capacities (T.sub.cap,geh,max .sup.(DCT), (T.sub.cap,kom,max.sup.(DCT)) in dependence on the maximally transmittable clutch capacities (T.sub.cap,max) of the n clutches and/or on the minimally and/or maximally available drive torques (T.sub.in,min, T.sub.in,max) of the first and/or of the at least one further drive unit, wherein the basic clutch capacities (T.sub.cap,kom.sup.(DCT), (T.sub.cap,geh.sup.(DCT)) for load acceptance during the shifting process for the on-coming and the off-going clutch are additionally determined in dependence on the dual-clutch-transmission-specific maximally settable clutch capacities (T.sub.cap,geh,max.sup.(DCT), (T.sub.cap,kom,max.sup.(DCT)).
6. The method for load switching of hybridized automatic transmissions according to claim 1, wherein the selection of the transformation factors comprises, alternatively or additionally, the selection of a dual-clutch-transmission-specific minimally and/or maximally realizable drive gradient ({dot over ()}.sub.min.sup.(DCT), {dot over ()}.sub.max.sup.(DCT)) or a dual-clutch-transmission-specific minimally and/or maximally realizable drive-gradient change ({dot over ()}.sub.min.sup.(DCT), {dot over ()}max.sup.(DCT)) in dependence on at least one actual variable and/or on the maximally transmittable clutch capacities (T.sub.cap,max) of the n clutches and/or on the minimally and/or maximally available drive torque (T.sub.in,min, T.sub.in,max) of the first and/or of the at least one further drive unit.
Description
Exemplary Embodiment
[0087] Further features, application possibilities and advantages of the invention will become apparent from the following description of exemplary embodiments of the invention, which are illustrated schematically in the figures. In this connection, all described or illustrated features individually or in arbitrary combination form the subject matter of the invention, regardless of their association in the claims or their cross-referencing as well as regardless of their wording or illustration in the description and in the figures.
[0088] Herein,
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095] The method for load switching of hybridized automatic transmissions is based on parts of the method, disclosed in the non-prepublished German Patent Application DE 10 2015 120 599.8, for load switching of automatic transmissions, the entire content of which is herewith explicitly incorporated in the present disclosure. In comparison therewith, at least one further drive machine in the form of an E-machine is additionally involved on the gear change, which also comprises the mode-of-operation changeover of the hybridized automatic transmission. From the viewpoint of the transmission control or transmission regulation, the E-machine corresponds to a torque source analogous to a clutch, except only that the effective direction can be bilateral.
[0096] With a hybridized automatic transmission such as illustrated in
[0097]
[0098]
[0099] The comparison of a compensated and non-compensated gear change can be seen in
[0100] Specifically, the rpm ratios of the current gear .sub.ist, of the on-coming gear .sub.Ziel, of the internal combustion engine .sub.VKM and of the E-machine .sub.EM can be seen in
[0101] The torque ratios, illustrated in
[0102] As soon as the rpm of the internal combustion engine .sub.VKM has adapted to the rpm of the new on-coming gear .sub.Ziel, the load is transmitted from the E-machine to the on-coming clutch C4 (see time interval from second 3.5 to approx. 3.8 in
[0103] What is important for the method according to the invention is the transformation of the measured or present actual variables into dual-clutch-transmission-specific variables, more precisely into the transformation equivalents. From these variables, the DCT load-switching core then determines the DCT-specific actuating variables, which in turn are back-transformed into automatic-transmission-specific actuating variables. In order that this transformation can also be applied for hybridized automatic transmissions, the further drive unit, here the E-machine EM, must be transformed into a dual-clutch-transmission-equivalent view. Such a view is represented as a dual-clutch-transmission diagram in
[0104] The calculation of the actuating variables takes place on the basis of a wheel-torque or requested-torque concept, which interprets the drive torque to be transmitted via the drive wheels to the roadway as a requested torque on the basis of the driver's request and/or of a crankshaft-torque concept. In conventional transmissions, the crankshaft-torque concept is adopted for the most part. In this case, a drive torque is predetermined that is applied by the internal combustion engine VKM directly on the crankshaft. In the process, however, the crankshaft torque can be mathematically converted into the wheel torque via the gear ratio, supplied by the transmission control unit, between drive and output. The crankshaft torque can also be mathematically converted into the wheel torque during the change from a fixed gear into an eCVT gear, because the internal combustion engine VKM in the eCVT gear also has a fixed torque-transmission ratio relative to the output. Thus the application of the invention is always possible as a wheel-torque-based control unit.
[0105] Hybridized automatic transmissions may also have two or more E-machines. In
[0106]
[0107] A doubly power-branched automatic transmission, also referred to as compound split, has at least two sub-transmissions, preferably two planet-gear transmissions, and in terms of the transmission structure and the transmission control is much more complex than an input-power-branched automatic transmission. Nevertheless, it can be represented in the same dual-clutch-transmission-equivalent view as the latter, even on the basis of the equivalent treatment of clutches, brakes and, depending on the gear-change combination, E-machines, as equivalent to a clutch with additional degrees of freedom in magnitude and effective direction. This further illustrates the great advantageousness of the method according to the invention for output-neutral load switching. In the compound split or doubly branched automatic transmissions, both E-machines EM1 and EM2 may be used to support the internal combustion engine VKM. Thereby the torque applied by the further drive units can be distributed to the two E-machines in dependence on the nominal wheel torque and on the drive torque of the internal combustion engine VKM. In addition, a further degree of freedom is obtained by the fact that the torque for supporting the internal combustion engine VKM can be distributed to both E-machines. These additional degrees of freedom permit both a more efficient constructive design of the entire drive train and a load-point displacement of the individual drive units in the direction of (global) operating optimum. The changeover process between individual fixed gears or between a fixed gear and an eCVT mode takes place as described above, with the difference that both E-machines can be used for transfer of the load. Depending on E-machine used for the changeover to eCVT mode or depending on combination of two E-machines used, a different transmission ratio is obtained between internal combustion engine and output in dependence on support factors of the E-machines.