Vitrine and Method for Making a Vitrine

Abstract

A method of joining panels for a vitrine is disclosed. The ends of the panels to be joined are mitered cut and bonded with a suitable adhesive providing adequate adhesion and transparency. The joints are formed to provide a wedge-shape bond gap sufficient to allow application of the adhesive from the outside of the gap through capillary action. The adhesive may be catalyzed or ultraviolet- or light-hardened.

Claims

1. A method for joining panels of a solid material along a face of each panel, which process comprises shaping at least one face of each panel to be joined so that said faces are of similar shape with at least one similar edge; aligning said faces to be joined so that they touch along one said similar edge; providing a limited space between the faces to be joined except where said faces touch at said similar edge to form an angular gap between the faces sufficient to allow migration of an adhesive across the faces by capillary action; applying said adhesive into a portion of the gap; allowing the adhesive to migrate into the gap through capillary action; and allowing the adhesive to then harden.

2. The method of claim 1, wherein the panels are a translucent material.

3. The method of claim 2, wherein the translucent material consists of at least one of the group of acrylic, anti-reflective acrylic, abrasion-resistant acrylic, hard-coated acrylic, Optium, and glass.

4. The method of claim 1, wherein the shaping comprises mitering at least one of the panels to be joined.

5. The method of claim 1, wherein the panels are coated with an anti-reflective material.

6. The method of claim 1, wherein the angular gap is less than or equal to six degrees.

7. The method of claim 1, wherein a catalyst is added to the adhesive before it is applied into the gap.

8. The method of claim 1, wherein hardening of the adhesive is aided by the application of ultraviolet light or natural light.

9. A method for joining panels of a solid material along a face of each panel, which process comprises beveling at least one face of each panel to be joined; aligning said faces to be joined so that they touch along one edge; providing a limited space between said faces to be joined except where said faces touch along said edge, which limited space is in the form of an angular gap between the faces sufficient to allow migration of an adhesive across the faces by capillary action; applying said adhesive into a portion of the gap; allowing the adhesive to migrate into the gap through capillary action; and allowing the adhesive to then harden.

10. The method of claim 9, wherein the panels are a translucent material.

11. The method of claim 10, wherein the translucent material consists of at least one of the group of acrylic, anti-reflective acrylic, abrasion-resistant acrylic, hard-coated acrylic, Optium, and glass.

12. The method of claim 9, wherein the panels are coated with an anti-reflective material.

13. The method of claim 9, wherein the angular gap is less than or equal to six degrees.

14. The method of claim 9, wherein a catalyst is added to the adhesive before it is applied into the gap.

15. The method of claim 9, wherein hardening of the adhesive is aided by the application of ultraviolet light or natural light.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] FIG. 1 is a perspective view of two panels to be joined, showing relevant faces and edges;

[0012] FIG. 2 is a perspective and side view of the edges and faces of the panels to be cut and joined;

[0013] FIG. 3 is a side view of a panel showing the relative angle of miter cut;

[0014] FIG. 4 is a perspective view of the panels showing the cut faces to be joined;

[0015] FIG. 5 is a side and perspective view of the panels aligned prior to application of adhesive; and

[0016] FIG. 6 is a side view of the joined panels showing area of adhesive application.

DESCRIPTION OF THE INVENTION

[0017] The present invention is directed to the assembly of adjoining panels of essentially transparent material (e.g., acrylic, coated acrylic, anti-reflective acrylic, glass) to fabricate vitrines.

[0018] The process employs capillary action, which may be defined as the movement of a liquid within the spaces of a porous material due to the forces of adhesion, cohesion, and surface tension. Adhesion of a liquid to the walls of a vessel will cause an upward force on the liquid at the edges and result in a meniscus which turns upward. The surface tension acts to hold the surface intact. Capillary action occurs when the adhesion to the walls is stronger than the cohesive forces between the liquid molecules. The height to which capillary action will take a liquid is limited by surface tension and, of course, gravity. Thus, for a liquid to move a significant relative distance, the volume of the space through which the liquid will move must be small relative to the surface area that it will traverse. The present invention employs this principle to eliminate or minimize flaws in the delivery of adhesive to join panels of a vitrine.

[0019] One embodiment of the present invention consists of joining one panel of acrylic material with an anti-reflective coating with another panel of the same acrylic material with coating at an essentially ninety degree angle. FIG. 1 shows a perspective view of a typical panel (1) used in the creation of a vitrine. This panel has six faces: the non-viewing thin edge faces of the panel, P1F1, P1F2, P1F3, and P1F4, which are typically between 0.125 inch and 0.75 inch in thickness, and the larger opposing viewing faces, P1F5 and P1F6, which may range from less than a foot to many feet in height and width. The panel has 12 edges, which may be labelled E.sub.1,j, with j=1, 2, . . . 12. FIG. 1 also shows a second panel (2), also with six faces, including the thin edge faces P2F1, P2F2, P2F3, and P2F4 and the larger viewing faces P2F5, and P2F6. It similarly has edges that may be referenced as E.sub.2,j, also with j=1, 2, . . . 12.

[0020] Panel 1 may be joined with panel 2 along a line parallel to edges E.sub.1,1 and E.sub.2,8, respectively. As shown in FIG. 2, P1F5 of panel 1 is cut (C1) along a line parallel to edge E.sub.1,1 to form a new edge, E.sub.1,2, and a new face, P1F2, that has an angle 1 with face P1F6. In so doing, a triangular prism of material is removed, including a small portion of face P1F5 and all of face P1F2. Similarly, P2F5 of panel 2 is cut (C2) along a line parallel to edge E.sub.2,8 to form a new edge, E.sub.2,7 and a new face, P2F4, that has an angle 2 with face P2F6. In making face P2F4, a triangular prism of material is removed, including a small portion of face P2F5 and all of P2F4. In this example, the interior angles 1 and 2 are larger than 45 degrees by a small angle as shown in FIG. 3 for 1, such that 12=(45 deg+). The cutting of the face exposes the core material of the panel, which does not contain anti-reflective, adhesive-resistant coating.

[0021] As shown in FIG. 4, panel 2 may then be rotated about an axis passing perpendicular through the faces P2F3 and P2F1, and then aligned with panel 1 as shown in FIG. 5, such that new edge E.sub.1,2 is conterminous with new edge E.sub.2,7, creating an interior corner along those edges of the panels. New faces P1F2 and P2F4 make contact primarily only along their respective edges E.sub.1,2 and E.sub.2,7, but the faces P1F2 and P2F4 are otherwise separated from each other by an angle 4=2. In this example, faces P1F5 and P2F5 are now approximately perpendicular, such that 3=90 degrees and 4=(1+2)90 deg. As indicated above, 12>45 degrees, so that (3)<1=2.

[0022] As indicated above, in this example, the extent by which 1 and 2 each exceeds (3) is (that is, 1(3)=2(3)=). Also as indicated above, is small, and should be sufficient only to provide a gap, G, at the external corner of the joint as shown in FIG. 6. The gap has an angular size, which is approximately equal to 2, that will allow an adhesive applied at the gap to be drawn into the joint by capillary action. The desired size of depends primarily upon the thickness of the panel, but is typically 2 to 3 deg. Where the panels are joined at a 45 degree angle, the total angular space at G would be, in this example, 4 to 6 degrees.

[0023] While panels 1 and 2 are held in place at the desired angle (in this example, 3=90 degrees), an appropriate adhesive is applied to the gap (G), which adhesive is drawn by capillary action into the joint to create a wedge of adhesive within the joint. The adhesive then hardens in place, which curing may be aided by catalysis or exposure to light.