Battery-pack case
10122003 ยท 2018-11-06
Assignee
Inventors
Cpc classification
H01M10/48
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/553
ELECTRICITY
International classification
H01M10/48
ELECTRICITY
Abstract
A battery-pack case includes the following: a metal base; a container that has an opening in the top surface thereof, accommodates a battery pack, and is affixed to the metal base; a lid that closes the opening in the container; a positive-electrode bus bar and a negative-electrode bus bar provided on an exterior surface of the container, with a conductive member connected to each of the bus bars; and a plurality of wires that lead inside the container from the outside thereof. The wires are routed between the positive-electrode bus bar and the negative-electrode bus bar so as not to interfere with the aforementioned conductive members.
Claims
1. A battery assembly container comprising: a metal base frame; a box body fixed to the base frame, the box body including an opening in an upper surface of the box body, and accommodating a battery assembly; a lid body configured to close the opening of the box body; a positive electrode external terminal and a negative electrode external terminal provided for one outer surface of the box body, and connected to electrically conductive members, respectively; a plurality of wiring lines extending from outside of the box body to inside of the box body; a terminal frame provided on the base frame and connected to the plurality of wiring lines; and a vacuum sensor and a vacuum seal plug used for adjusting a degree of vacuum inside the box body are provided in the outer surface of the box body, at positions between the positive electrode external terminal and the negative electrode external terminal, wherein the plurality of wiring lines are provided between the positive electrode external terminal and the negative electrode external terminal at a position where no interference with the electrically conductive members occurs, and wherein the position where no interference with the electrically conductive members occurs represents a position where a projected area of the plurality of wiring lines on the base frame does not overlap with projected areas of the electrically conductive members on the base frame, the electrically conductive members being connected to the positive electrode external terminal and the negative electrode external terminal, respectively.
2. The battery assembly container according to claim 1, wherein a lead-out direction of a connector portion of the electrically conductive member connected to the positive electrode external terminal and a lead-out direction of a connector portion of the electrically conductive member connected to the negative electrode external terminal are oriented away from each other.
3. The battery assembly container according to claim 2, wherein the electrically conductive member connected to the positive electrode external terminal is connected to a negative electrode external terminal of an adjacent battery assembly container provided on one side in a lateral direction; and the electrically conductive member connected to the negative electrode external terminal is connected to a positive electrode external terminal of an adjacent battery assembly container provided on another side in the lateral direction.
4. The battery assembly container according to claim 1, wherein the terminal frame is provided on the base frame, at a position between the positive electrode external terminal and the negative electrode external terminal.
5. The battery assembly container according to claim 4, wherein the terminal frame is configured to have no interference with the lid body.
6. The battery assembly container according to claim 5, wherein the configuration having no interference with the lid body includes a gap formed at least between a portion of the terminal frame facing the lid body and a portion of the lid body facing the terminal frame.
7. The battery assembly container according to claim 4, wherein a member configured to insert the plurality of wiring lines connected to the terminal frame is provided in the outer surface of the box body, at a position between the terminal frame and one of the positive electrode external terminal and the negative electrode external terminal; and the vacuum sensor and the vacuum seal plug used for adjusting the degree of vacuum inside the box body are provided in the outer surface of the box body, at positions between the member and the one of the positive electrode external terminal and the negative electrode external terminal.
8. The battery assembly container according to claim 4, wherein a member configured to insert the plurality of wiring lines connected to the terminal frame is provided in the outer surface of the box body, at a position between the terminal frame and one of the positive electrode external terminal and the negative electrode external terminal; and the vacuum sensor and the vacuum seal plug used for adjusting the degree of vacuum inside the box body are provided in the outer surface of the box body, at positions between the terminal frame and another of the positive electrode external terminal and the negative electrode external terminal.
9. The battery assembly container according to claim 4, wherein a member configured to insert the plurality of wiring lines connected to the terminal frame is provided in the outer surface of the box body, at a position between the terminal frame and one of the positive electrode external terminal and the negative electrode external terminal; and the vacuum sensor and the vacuum seal plug used for adjusting the degree of vacuum inside the box body are provided in the outer surface of the box body, at positions between the terminal frame and the member.
10. The battery assembly container according to claim 1, wherein a member configured to insert the plurality of wiring lines is provided in the outer surface of the box body, at a position between the positive electrode external terminal and the negative electrode external terminal.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION OF THE INVENTION
(17) Hereinafter, an embodiment of a battery assembly container according to the present invention applied to, e.g., a NaS battery will be described with reference to
(18) A battery assembly container 10 according to the embodiment of the present invention has a substantially rectangular shape as viewed from above. As shown in
(19) As shown in
(20) For example, the box body 14 has a substantially rectangular parallelepiped shape, and includes four side walls and a bottom wall. An opening is formed in an upper surface of the box body 14. For example, the box body 14 is made of plate material of stainless steel. The box body 14 is formed in a box shape having a hollow area 22 in itself. The hollow area 22 is a hermetical space which is sealed in an air-tight manner. The hollow area 22 is connectable to the external space by a vacuum valve (not shown). A porous vacuum heat insulating board 24 formed by solidifying glass fiber into a plate shape using adhesive is loaded in the hollow area 22 to achieve vacuum heat insulating structure of the box body 14.
(21) The lid body 16 includes a ceiling wall 26 and eaves 28, and provided to close the opening in the upper surface of the box body 14. In the same manner as in the case of the box body 14, the lid body 16 is made of plate material of stainless steel. A heat insulating material layer for achieving the required minimum heat insulating property is placed under an inner surface (lower surface) of the lid body 16. At least two stacked detachable heat insulating plates 32 are filled (stacked) in a hollow area 30 to provide air heat insulating structure only in the lid body 16 (upper surface) of the battery assembly 20. In the structure, the quantity of heat radiation from the upper surface of the battery assembly 20 can be regulated. In the case where the heat insulating performance in the battery assembly 20 is important, it is a matter of course that the lid body 16 may adopt vacuum heat insulating structure as in the case of the box body 14.
(22) As shown in
(23) The positive electrode 34 includes a positive electrode bus bar 42 of the positive electrode external terminal and a positive electrode bus 44 as a relay member. The positive electrode bus 44 includes a positive electrode current collector 46, a positive electrode extension 48, and a positive electrode pole 50. The negative electrode 36 includes a negative electrode bus bar 52 of the negative electrode external terminal and a negative electrode bus 54 as a relay member. The negative electrode bus 54 includes a negative electrode current collector 56, a negative electrode extension 58, and a negative electrode pole 60.
(24) Next, an example of specific structure of the positive electrode 34 and the negative electrode 36 will be described with reference to
(25) As shown in
(26) As shown in
(27) The negative electrode pole 60 is joined to the negative electrode extension 58 in the accommodation space, and joined to the negative electrode bus bar 52 outside the box body 14.
(28) It should be noted that since the above described positive electrode current collector 46, the positive electrode extension 48, the negative electrode current collector 56, and the negative electrode extension 58 are made of metal plates, this structure contributes to reduction in the electrical resistance of the positive electrode bus 44 and the negative electrode bus 54. It is a matter of course that each of the positive electrode current collector 46 and the positive electrode extension 48, and the negative electrode current collector 56 and the negative electrode extension 58 may be formed by joining two or more electrically conductive parts or components. Further, since each of the positive electrode pole 50 and the negative electrode pole 60 has a pole shape, this structure contributes to suppression of movement of the heat into, and out of the box body 14 through the positive electrode pole 50 and the negative electrode pole 60.
(29) Then, an electrically conductive member 62 is connected to each of the positive electrode bus bar 42 and the negative electrode bus bar 52 (see
(30) Next, the state where the electrically conductive member 62 is connected to the positive electrode bus bar 42 of the battery assembly 20 will be described with reference to
(31) As shown in
(32) The positive electrode pole 50 is joined to the bent portion 66 of the positive electrode bus bar 42. As shown in
(33) The surface of the conductor connector 64 of the positive electrode bus bar 42 and the surface of the connector 68 of the electrically conductive member 62 are nickel plated. In this case, in comparison with the case where silver plating is used, though improvement in the durability and the heat resistance of the positive electrode bus bar 42 and the electrically conductive member 62 is achieved, the connection resistance is increased. The problem of the higher connection resistance is resolved by increasing the contact area between the conductor connector 64 of the positive electrode bus bar 42 and the connector 68 of the electrically conductive member 62, and closely tightening the conductor connector 64 of the positive electrode bus bar 42 and the connector 68 of the electrically conductive member 62 that are in contact with each other.
(34) The positive electrode bus bar 42 has a plate shape. The conductor connector 64 of the positive electrode bus bar 42 is positioned at a position closer to one end of the positive electrode bus bar 42. The bent portion 66 of the positive electrode bus bar 42 is positioned at a position closer to the other end of the positive electrode bus bar 42. The conductor connector 64 and the bent portion 66 of the positive electrode bus bar 42 are provided in parallel with the outer surface of the first side wall 14a. The distance from the first side wall 14a to the conductor connector 64 of the positive electrode bus bar 42 is larger than the bolt length of the bolts 76, and larger than the length from the first side wall 14a to the bent portion 66. Preferably, the distance from the first side wall 14a to the conductor connector 64 of the positive electrode bus bar 42 is twice or more times as large as the bolt length.
(35) In the case where the distance from the first side wall 14a (wall on the front side) of the box body 14 to the conductor connector 64 of the positive electrode bus bar 42 is larger than the bolt length, the bolts 76 do not contact the first side wall 14a easily.
(36) In the case where the distance from the first side wall 14a to the bent portion 66 of the positive electrode bus bar 42 is short, the positive electrode pole 50 is short. Consequently, movement of the heat into, and out of the box body 14 through the positive electrode pole 50 is suppressed, and the temperature inside the box body 14 is regulated easily.
(37) As shown in
(38) A lower end 98 of the insulator 88 and a recess 100 of the lower end cap 86 are joined together using cement. An outer surface 102 of the lower end cap 86 and an upper surface 104 of the pedestal 82 are welded together.
(39) The pedestal 82 is fixed to the base frame 12 using the pedestal fixing bolt 84. A bolt hole 106 is formed in the base frame 12. A bolt hole 108 is formed in the pedestal 82. A screw groove is formed in the inner surface of the bolt hole 106. The pedestal 82 is placed on the base frame 12 of the battery assembly container 10. The pedestal fixing bolt 84 is inserted into the bolt hole 108 formed in the pedestal 82 and the bolt hole 106 formed in the base frame 12, and screwed into the screw groove of the bolt hole 106 formed in the base frame 12. The bolt hole 108 formed in the pedestal 82 is a long hole elongated in the depth direction of the pedestal 82. In the structure, the position of the pedestal 82 is adjustable in the depth direction.
(40) An upper end 110 of the insulator 88 and a recess 112 of the upper end cap 90 are joined together using cement. An outer surface 114 of the upper end cap 90 and an outer surface 118 of a horizontal portion 116 of the L angle metal 92 are welded together.
(41) A vertical portion 120 of the L angle metal 92 is fixed to the positive electrode bus bar 42 using the L angle metal fixing bolt 94 and the L angle metal fixing nut 96. A bolt hole 122 is formed in the vertical portion 120 of the L angle metal 92. A bolt hole 124 is formed in the positive electrode bus bar 42. The vertical portion 120 of the angle metal 92 and the positive electrode bus bar 42 are stacked together. The L angle metal fixing bolt 94 is inserted into the bolt hole 122 formed in the L angle metal 92 and the bolt hole 124 formed in the positive electrode bus bar 42. The L angle metal fixing bolt 94 is screwed into the L angle metal fixing nut 96. The bolt hole 122 formed in the L angle metal 92 is a long hole elongated in the vertical direction. Therefore, the position of the L angle metal 92 is adjustable in the vertical direction. Accordingly, variation of the dimension of the insulator 88 is absorbed by positional adjustment of the pedestal 82 and the L angle metal 92.
(42) The positive electrode bus bar 42 is supported by the positive electrode support body 80. The pedestal 82 joined to the base frame 12 and the L angle metal 92 joined to the positive electrode bus bar 42 are electrically insulated by the insulator 88. As shown in
(43) Therefore, even in the case where the battery assembly 20 is partially combusted, and the electrically conductive member 62 is affected by the combustion, as long as the positive electrode bus bar 42 is supported by the positive electrode support body 80 and the negative electrode bus bar 52 is supported by the negative electrode support body 126, the electrically conductive member 62 is not detached easily and the electrically conductive member 62 is kept insulated electrically. Therefore, improvement in the security of the battery assembly container 10 is achieved.
(44) Further, in the box body 14, in addition to the above described battery assembly 20, though not shown, a plurality of heaters for maintaining the inside of the box body 14 at a certain temperature, a plurality of thermometers for measuring the temperature in the box body 14, and a plurality of voltage meters for measuring the block voltage, etc. are provided. Therefore, as shown in
(45) In this case, since a large number of wiring lines are present, it is preferable that these wiring lines are provided locally at one position, and types of the wiring lines can be identified easily. To this end, in the embodiment of the present invention, as shown in
(46) Further, in the embodiment of the present invention, a lead-out direction of a connector portion of the electrically conductive member 62 connected to the positive electrode bus bar 42 and a lead-out direction of a connector portion of the electrically conductive member 62 connected to the negative electrode bus bar 52 are oriented away from each other. In the structure, in the case of connecting the plurality of battery assembly containers 10 in series, as shown in
(47) Therefore, in the embodiment of the present invention, the plurality of wiring lines 130 can be provided between the positive electrode bus bar 42 and the negative electrode bus bar 52, at the position where no interference with the electrically conductive members 62 occurs, and locally in the terminal frame 132. The position where no interference with the electrically conductive members 62 occurs is shown in
(48) Further, since the electrically conductive members 62 for electrically connecting the plurality of battery assembly containers 10 are arranged in the lateral direction of the battery assembly containers 10, for example, even if the battery assembly 20 is partially combusted, the electrically conductive members 62 and the plurality of wiring lines 130 are not affected by the combustion easily. Even if the electrically conductive member 62 is affected by the combustion, as described above, since electrical insulation is achieved by positioning insulating material (insulator 88) between the base frame 12 and the positive electrode bus bar 42 and between the base frame 12 and the negative electrode bus bar 52, the electrically conductive member 62 is not detached easily, and the electrically conductive member 62 is kept insulated electrically. It is possible to avoid occurrence of short circuiting at multiple points.
(49) Further, in the terminal frame 132, terminals 136 corresponding to the number of the plurality of wiring lines 130 are arranged in the vertical direction such that at least a group of a plurality of terminals 136a for heater wires, a group of a plurality of terminals 136b for signal lines (block voltage), and a group of a plurality of terminals 136c for signal lines (temperature) are arranged separately. Therefore, the heater wiring lines 130a and the signal lines 130b, 130c are provided locally in the terminal frame 132 at the position where no interference with the electrically conductive member 62 occurs. Further, it is possible to easily recognize which wiring line should be connected to which terminal. Accordingly, improvement in the reliability and swiftness in operation of providing wiring lines is achieved.
(50) In the case where the number of wiring lines to be connected is increased, the size of this terminal frame 132 in the vertical direction is increased, and the terminal frame 132 may contact the lid body 16 undesirably. Therefore, in the embodiment of the present invention, the terminal frame 132 is configured to have no interference with the lid body 16. Specifically, as shown in
(51) Further, in the embodiment of the present invention, as shown in
(52) It should be noted that the positions of providing the terminal frame 132, the bellows tube 134, the vacuum sensor 144, and the vacuum seal plug 146 can also be adopted preferably in first to fifth modified examples shown in
(53) Specifically, in the first modified example (battery assembly container 10a), as shown in
(54) In the second modified example (battery assembly container 10b), as shown in
(55) In the third modified example (battery assembly container 10c), as shown in
(56) In the fourth modified example (battery assembly container 10d), as shown in
(57) In the fifth modified example (battery assembly container 10e), as shown in
(58) Among the first to fifth modified examples, in the first modified example, the third modified example, and the fourth modified example, as in the case of the embodiment of the present invention, the vacuum sensor 144 and the vacuum seal plug 146 can be provided at positions where no interference with at least the electrically conductive member 62, the terminal frame 132, and the plurality of wiring lines 130 occurs.
(59) It is a matter of course that the battery assembly container according to the present invention is not limited to the embodiments described above, and various structures can be adopted without deviating from the gist of the present invention.