Multi-reactor unit for dynamic cell culture
10119112 · 2018-11-06
Assignee
- Universite Technologie De Compiegne—UTC (FR)
- Centre National De La Recherche Scientifique (Cnrs) (FR)
Inventors
- Cécile Legallais (Villers Sous Saint Leu, FR)
- Régis Baudoin (Neuilly Plaisance, FR)
- Eric Leclerc (Margny les Compiegne, FR)
- Jean-Matthieu Prot (Compiegne, FR)
- Patrick Paullier (Thourotte, FR)
Cpc classification
B01L2300/0829
PERFORMING OPERATIONS; TRANSPORTING
C12M41/46
CHEMISTRY; METALLURGY
B01L2200/026
PERFORMING OPERATIONS; TRANSPORTING
B01L9/527
PERFORMING OPERATIONS; TRANSPORTING
C12M23/42
CHEMISTRY; METALLURGY
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502761
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5025
PERFORMING OPERATIONS; TRANSPORTING
C12M33/06
CHEMISTRY; METALLURGY
International classification
C12M1/34
CHEMISTRY; METALLURGY
C12M3/00
CHEMISTRY; METALLURGY
Abstract
The present invention relates to a unit (1) comprising a microsystem (150) and at least one set of interface connections (16) for the microsystem (150); the microsystem (150) comprising a bottom plate (152) bearing the impression of at least one microstructured dynamic cell culture chamber (15), and a top plate (151), characterized in that the at least one microstructured chamber (15) is fluidically connected at inlet and/or at outlet by a set of connections (16) inserted removably into a hole in the upper plate (151). The present invention also relates to a dynamic cell culture system to this effect.
Claims
1. A box (1) comprising a microsystem (150), a multi-well plate (110), and at least one set of interface connectors (16), the microsystem (150) comprising a lower plate (152) bearing the impression of at least one microstructured chamber of dynamic cellular culture (15), and an upper plate (151), wherein the at least one set of interface connectors (16) are fixed in holes (11) of the multi-well plate (110) at one end, wherein the at least one microstructured chamber of dynamic cellular culture (15) is connected fluidically at an inlet and/or at an outlet by the at least one set of interface connectors (16) inserted detachably in holes of the upper plate (151) at the other end, and wherein the holes of the upper plate (151) and the connectors (16) have matching diameters so as to provide a hermetic junction between the microsystem (150) and the connectors (16).
2. The box as claimed in the preceding claim, wherein said box further comprises at least one well (10), the hole (11) is the hole of the at least one well (10), and the microstructured chamber of dynamic cellular culture (15) is connected to said well (10) via one set of the at least one set of interface connectors (16).
3. The box as claimed in the preceding claim, wherein the bottom of the well (10) is at an altitude higher than any point of the microstructured chamber of dynamic cellular culture (15).
4. The box as claimed in the preceding claim, wherein the one set of interface connectors (16) is fixed to the hole (11) at the bottom of the well (10).
5. The box as claimed in claim 2 wherein each of said microstructured chamber of dynamic cellular culture (15) is connected to an inlet well (10a) and an outlet well (10b), and wherein said inlet well (10a) is perfused by a set of inlet connectors (16), and wherein said outlet well (10b) is perfused by a set of outlet connectors (16).
6. The box as claimed in the preceding claim, wherein said box comprises a lower casing (100) covered by a sealed hood (200) held by gripping means (20).
7. The box as claimed in the preceding claim, wherein the lower casing (100) comprises the microsystem (150) and the multi-well plate (110).
8. The box as claimed in the preceding claim, wherein the multi-well plate (110) is a disposable plate made of polystyrene.
9. The box as claimed in claim 7, wherein the multi-well plate (110) is an autoclavable plate made of polycarbonate.
10. The box as claimed in claim 6 wherein the sealed hood (200) comprises sets of male connectors (204) perfusing the well (10) and sets of female inlet connectors (201).
11. The box as claimed in the preceding claim, wherein said box comprises a male connector (204) and a female connector (201a) per inlet well (10a) and a male connector (204) and two female connectors (201b-c) per outlet well (10b).
12. The box as claimed in claim 1, wherein the microsystem (150) comprises polydimethylsiloxane.
13. The box as claimed in claim 2 wherein a membrane insert is arranged in at least one of the wells (10).
14. A dynamic cellular culture system, comprising a box (1) as claimed in claim 1, and at least one fluid circuit (300) comprising circulation piping (310) fitted with circulation means (320) and connected to at least one of said microstructured chamber of dynamic cellular culture (15).
15. The dynamic cellular culture system as claimed in the preceding claim, wherein the circulation means (320) is a multichannel peristaltic pump.
Description
PRESENTATION OF FIGURES
(1) Other characteristics and advantages of the present invention will emerge from the following description of a preferred embodiment. This description will be given in reference to the attached diagrams in which:
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DETAILED DESCRIPTION
(13) General Architecture
(14) The box 1 according to the invention preferably specifies parallelisation of the bioreactors. In some embodiments it will be designated as a multi-reactor box. However, the invention is not limited to this embodiment and can comprise one microstructured chamber 15 only.
(15) In the embodiment preferred illustrated by the figures, the box 1 comprises a lower casing 100 covered by a sealed hood 200 held by a clamping system 20, for example four screws passing through it, as illustrated in
(16) This casing 100, more clearly seen in detail in
(17) The multi-well plate 110 is an item well known to the person skilled in the art, which can be in numerous forms and which is sometimes called microtitre plate, in reference to small calibrated volumes of the wells. Conventionally, these are arranged according to a matrix in a 2:3 ratio, and plates of 6, 12, 24, 96 or 384 wells are generally commercially available. Advantageously, for considerations associated with the volume of the wells, the multi-well plate 110 according to the invention is a 24-well plate. Such a box contains six rows of four wells 10 arranged as shown in
(18) At the bottom the wells 10 are pierced by holes 11 which effect communication of fluid between the well 10 and the microstructured chambers 15. Each hole 11 inseminates efficiently, since the cell strains injected into this hole fall into the microstructured chamber 15 to which it is connected. There is no dead volume in which the cells would be deposited before reaching the chamber, as in the prior art.
(19) Fluid Sampling
(20)
(21) This structure allows fluid samplings from the well 10 without perfusion having to be stopped, as compared to what has been offered to date.
(22) In fact, the port 22 is closed under normal operating conditions. For this, it comprises a stopper 205, or any other equivalent device making it easy to open and close the port 22.
(23) Sampling is performed by opening the stopper 205 of the port 22, quickly introducing the point of the sampling pipette 3 into the well 10 and drawing up a required volume before withdrawing the pipette 3 and reclosing. The well 10 equipped with the port 22 is an outlet well 10b, in other words it receives the fluid just after it has entered the microstructured chamber 15 to which this well 10b is connected.
(24) Advantageously, the port 22 passes through the sealed hood 200 so as to allow sampling without the box 1 having to be uncovered, as is often the case for known systems.
(25) Structure of the Hood
(26) It is pointed out that the sealed hood 200 is an optional element of the invention which can be the object of numerous embodiments.
(27) An advantageous hood 200, detailed in
(28) As is evident in
(29) Circulation of Fluid in the Lower CasingIntegrated Debubbler System
(30)
(31) It can be noted that the fluid path forms a bend before the female connector 201b. This non-limiting architecture has the two independent outlets 201b and 201c for a single male connector 204. This is construction gimmick by which there can be a specific sampling port 22, always available and capable of receiving a micropipette 3, without complicating the fluid circuit.
(32) In this case, a bifurcation appears inside the hood 200. If the vertical axis of the male connector 204 is followed as it exits from the well 10b, the female connector 201c is traversed with the exit via the sampling port 22, and if the bifurcation is followed the exit is onto the flank of the hood via the female connector 201b.
(33) In addition, since each well 10 has a volume of the order of a milliliter (mL), the two wells 10a-b per chamber 15 are therefore equivalent to an external tank of 3 mL. Also, as is evident from
(34) Because of this difference in altitude, even if an air bubble were to exit from the connector 204, buoyancy would take it to the top of the well 10a. It would be contrary to mechanics were it to reach the bottom of the well and enter the chamber 15. As already explained, because of this structure it is therefore possible to automatically debubble the circuit provided care is taken with the volume of fluid in the well 10a.
(35) This is also valid during initial filling of the circuit, during which it was necessary to purge the pipes of any air bubble for devices of prior art, as a precaution. In an advantageous variant of the box according to the invention, a variant which can be used alone or combined with one or more other variants, there is direct communication between the well 10 and the chamber 15 via the set of connectors 16. Once the latter has been inseminated and therefore filled by an operator, it suffices to fill each well 10 with nutritive liquid to ensure that there is no air bubble enclosed in the lower casing 100, by simple gravity. The hood 200 is reclosed, and the air bubbles optionally present in the rest of the circuit will be captured by the well 10a. Tests have been conducted and it appears that an operator needs only seven minutes to perfuse a complete multi-reactor box after insemination, that is, twelve bioreactors. This operation used to take between an hour and an hour and a half, during which time the operator had to carefully inject fluid into each bioreactor by means of a syringe, slowly fill the perfusion circuit, then degas it, all of which no longer is needed.
(36) Drawn Samples
(37) In addition to sampling mechanisms described previously, it can also be feasible to carry out samplings in parallel upstream of the chambers 15, especially in the inlet well 10a, for example by installing another port 22 similar to that of the outlet wells 10b. In comparing these new samplings to the outlet samplings, especially by subtracting the inlet magnitudes from the outlet magnitudes, differential measurement of the cellular reaction can be taken. No known system allows this, as it allows for sampling in a single spot only, which is the tank.
(38) In yet another more advanced embodiment, manual sampling by pipette by automatic monitoring via probes can be replaced. In fact, physico-chemical miniaturised probes exist which can be introduced into the sampling ports 22 during all or part of the cellular culture. Monitoring is therefore continuous.
(39) These probes generally comprise a sensor, often piezoresistive, connected by a wire to a measuring instrument which deducts a physical magnitude from the data transmitted by the sensor. Non-exhaustive examples are pH meters, thermometers, conductimeters, flowmeters, manometers, nephelometers or turbimeters, the sensor of which is placed in at least one well 10b, the wire exiting via the port 22 closed off by material ensuring sealing. The sensor can also be the end of one or more fibre optics, registering the emission and/or absorbance range of the fluid being conveyed to a spectrophotometer, because of which the concentration of one or more substances present in solution is calculated permanently.
(40) Advantageously, the probe is integrated into the stopper 205. Because of this, sealing is directly ensured throughout operation of the probe, and it is possible to remove the probe to conduct sampling.
(41) The possibility of one or more probes incorporated in the box according to the invention is no longer pas incompatible with the possibility of differential measurements: automatic measuring at inlet can be compared to automatic measuring at outlet.
(42) It is evident nevertheless that the invention is not limited to any of these embodiments.
(43) Structure of the Microsystem
(44) The microsystem 150 mentioned above is a structure optionally housing the microstructured chamber or microstructured chambers 15 and placed under the multi-well plate 110. It shall be noted that the microsystem 150 can be composed of several distinct elements which can be handled separately. Each element comprises one or more of the microstructured chambers 15 in the box 1.
(45) This microsystem 150 can be the object of numerous embodiments, but adapts advantageously to a 24-well plate such as illustrated in the figures by being constituted by twelve chambers 15. These chambers 15, having a microstructured surface, are of identical dimensions and are arranged so that there are two per row, each particularly preferably taking up a bioreactor in accordance with patent FR0954288, though without being limited thereto. The invention is not however limited to this architecture, and it is necessary to have at least one well per chamber only. For example, in another embodiment, a box according to the invention can comprise six microstructured chambers and a six-well plate.
(46) Two visible pieces in
(47) Once these two plates are assembled hermetically, the cavities which appear are the chambers 15. These are small volumes in which the cells will develop in highly favourable conditions. In fact, the microstructures form complex channels offering a large contact surface with the fluid.
(48) The presence of a microsystem 150 is nevertheless optional, with other structures able to house a chamber 15 of cellular culture being known to the person skilled in the art.
(49) Embodiments of the Upper Plate of the Microsystem
(50) The upper plate 151 can be the object of two advantageous embodiments. It is evident that the invention is limited neither to one nor the other of these embodiments, the upper plate 151 being an optional element. However, each of these two embodiments combines perfectly with all the characteristics described previously.
(51) A material, PolyDiMethylSiloxane (PDMS), is particularly suitable for any one or other of these embodiments, as well as to the rest of the microsystem 150. In fact, it is transparent, porous to oxygen and to gases in general, and highly adapted to microstructuring, including its interest for cellular culture. In addition, it is easily deformable.
(52) In the first embodiment, the upper plate 151 comprises sets of inlet and outlet connectors 16 of the microsystem 150, visible in most of the figures and particularly in
(53) If the material which composes the sets of connectors 16 is supple, as is the case for silicon materials, these sets of connectors 16 will be able to accept the point of a pipette 2 by elasticity, used as an insemination tool. In fact, a pipette is a classic sampling and transfer instrument of a precise quantity of fluid, generally by suction due to a sort of pump called a propipette surmounting the latter. The term micropipette is used to designate a precision system preferably used in the invention, in which the pneumatic mechanism is integrated. In such a system, only the point (which is a disposable cone) is in contact with the fluid, but it would be incorrect to mention a pipette of generic type as being the fluid receptacle throughout the description.
(54) The pipette 2, or more precisely the point of the pipette 2, can therefore be filled with liquid of cellular insemination. Now inserted in a set of connections 16, the point of the pipette 2 has its end at the base of the upper plate 151, that is, at the level of the ceiling of one of the chambers 15. Direct access to the interior of the chamber is permitted. Also, because of the tension due to the conical deformation of the set of connectors 16, sealing between the set of connectors 16 and the point of the pipette 2 inserted is ensured. A piston allows an operator to empty the column of liquid from the pipette by compression. The ejected volume can be controlled very precisely, in particular if the pipette being used is a micropipette. Since it is injected directly to the ceiling of the microstructured chambers, the fluid touches no other element than this chamber which it pervades. The fluid initially present, which can be for example culture medium or saline solution, is chased by buoyancy and escapes via another set of connectors 16 from the chamber. Because of these sets of connectors 16, optimal insemination is possible.
(55) The architecture illustrated in the diagrams shows such a set of connectors 16 at inlet and outlet of each chamber 15, the sets of central connectors being fluid inlets, and the lateral ones being fluid outlets by analogy with the arrangement of the wells 10. It is evident that even if there are preferably two sets of connectors 16 per chamber, it suffices that a single one of these sets of connectors is connected as previously described to a well to allow direct cellular insemination. The sets of connectors of inlet and outlet can also be used variously. It is evident also that these sets of connectors allow the wells 10 and especially those outlet wells to be closest to the chambers. Metabolites optionally liberated by the cells during their exposure to a xenobiotic could be sampled immediately at their outlet of the chamber, leading to much more reliable results as they are non-biased by the phenomena of adsorption due to the length of the pipes.
(56) In the second embodiment, illustrated in
(57) In other terms, the upper plate 151 is provided with holes in place of sets of connectors 16 of the first embodiment. These are no longer integrated into the microsystem 150, but are solid with the rest of the box 1. The sets of connectors 16 are preferably hard connectors, fixed in the holes 11 of the wells 10, for example by screwing, but also by adhesion, moulding, or any other known technique. These connectors 16 always perfuse the microstructured chamber 15, but are inserted detachably in the holes (they are for example driven in by force using the elasticity of the material, especially silicon, which makes up the plate 151) so that the microsystem 150 can easily be dismantled from the rest of the box 1. This dismantling offers numerous possibilities for study: fluorescent markings, activity tests, detachment and cellular counting. The material of the sets of connectors 16 is preferably polycarbonate or polypropylene.
(58) The suppleness of PDMS is very important for the plate 151. By adjusting the diameter of the holes by elasticity, a hermetic junction between the microsystem and the connectors 16 is possible, as mentioned previously. This enables operation without risk of leakage, even after successive dismantling and reassembly of the microsystem 150.
(59) Observation by Microscope of Cells During Culture
(60) Because of their materials, the hood 200 and the microsystem 150 are autoclavable: according to the needs of users, it is possible in some cases to reutilise them for fresh culture after they have been cleaned and sterilised. Numerous materials exist for the multi-well plate 110. It is possible to first select a plate made of Polystyrene, as that in
(61) Alternatively, a plate 110 made of Polycarbonate can be selected, that is, the same material as the hood 200. The ensemble is autoclavable, but Polycarbonate has the drawback of becoming opaque when it is machined, which is problematic for observing parts of the chamber under the well. An initial solution, if a multi-well plate 110 made of Polycarbonate is selected, such as that illustrated in
(62) A second solution, more gimmicky, consists of selecting a plate 110 with half-moon wells, illustrated in
(63) The images obtained from observing the cells through the entire multi-bioreactor box are remarkable in their precision, despite the thickness of the plastic.
(64) During cellular culture, it suffices to halt circulation of fluid, and to dismantle the bioreactors of the casing 100 by pulling gently on the PDMS microsystem 150. It is feasible, as mentioned previously, to have a microsystem 150 constituted by several elements, each element able to comprise one chamber 15 only. When one chamber 15 in particular is to be observed, only that part of the microsystem 150 containing it is dismantled, and the circulation can be allowed to flow for the remainder.
(65) The microsystem 150 (or the microsystem element) can be introduced to a transparent sterile container and observed with an unequalled level of detail and contrast, since vision is direct, through a few millimeters of plastic only. The very interior of the cells can be observed, as shown in
(66) Dynamic Cellular Culture System
(67) According to another aspect, the invention relates to a dynamic cellular culture system comprising a box 1 according to the first aspect of the invention, at least one fluid circuit 300 and a pump 320, preferably a peristaltic pump, or any other means of fluid circulation known to the person skilled in the art. The different elements are connected to the circuit 300 by piping 310 constituted by tubes, preferably the shortest tubes possible, and to the internal surface the least adsorbent possible so as to limit any variation in concentration of a substance injected into the circuit 300.
(68) The fact that the culture is dynamic signifies that there is recirculation in closed circuit of the fluid. In such a configuration the conditions for developing the cells are the closest to those of the organism as in prior art systems in which the fluid is either static, or never effects complete circuit rotation (movement in both directions of fluid in a chamber, which in particular disallows comparison between the fluid at the chamber inlet and that leaving the chamber, or single passage of the chamber by a fluid which is not reused).
(69) A peristaltic pump is a pump in which fluid is entrained by compression and deformation of a tube, similarly to muscular contractions around the cesophagus, for example. This system is adapted for numerous reasons, in particular for application to cellular culture. First of all, it applies mainly to low throughput, for which there is high precision and considerable suppleness. Stopping the pump coincides exactly with immobilisation of the fluid in the circuit. Next, there are no elements other than the flexible tube in contact with the fluid. There is consequently no risk of contamination or leakage. Finally, a single pump can manage several fluid circuits at once, especially 24 for a particularly preferred Ismatec IPC-N pump. This corresponds to all the chambers of two multi-reactor boxes, as described previously. By adjusting the internal diameter of the pipes 310 it is also possible to work at the same time with different rates according to the circuits, which for example can be useful for comparing different exposure kinetics to a substance. Tests have shown for example that it was possible to have simultaneous rates with a single peristaltic pump of 11, 25 and 40 L/min simultaneously on three channels by using various calibres of standard pipes, identified by a colour code.
(70) An example of a circuit with a 12-channel pump 320 and a box 1 according to the invention is illustrated in
(71) In this example, all the cultures are parallelised. Because of the sets of connectors 201 it is nevertheless possible to come up with highly varied architectures, with different bioreactors in series or in parallel. This modular aspect possible because of the dynamic aspect of the cellular culture of the system according to the invention simulates complex metabolisms, for example chaining of several bioartificial elements and/or of different types of cells characteristic of the same element. This is what is called co-culture. In fact, the metabolic response to a substance could be on several levels: not affecting a first element but affecting a second, causing secretion of a substance via a first element which could have repercussions on a second, etc. In a particularly preferred embodiment, each chamber 15 of the multi-reactor box simulates a different element (liver, kidney, pancreas . . . ), these bioartificial elements being cabled according to multiple circuits most closely representing the human architecture (kidney downstream of the liver, for example).
(72) Membrane Inserts
(73) Even more advantageously, the box according to the invention simulates some filters present in the organism. Accordingly, the haemato-encephalic barrier is an anatomical barrier which filters and controls the passage of blood substances and prevents them from passing freely from blood to extra-cellular liquid of the central nervous system. It isolates the grey substance from the rest of the organism and lets it have a specific medium. Only 2% of molecules lass through it freely. Substances which would prove neurotoxic if injected directly without the brain could prove to be completely safe if injected normally.
(74) To take this into consideration it is possible to place membrane inserts into the well. These supports sold commercially are in the form of a small disc having the physico-chemical properties of the anatomical membrane to be simulated, and are installed in the inlet and outlet well 10 of the element to be isolated. The dynamic culture offered by the system according to the invention is again necessary to use this possibility. The structure described previously can be completed for example by simulating the passage in the blood of a molecule ingested by intestinal synthesis mucous.
(75) Method of Cellular Insemination
(76) According to yet another aspect, the invention relates to a method of cellular insemination of the multi-bioreactor box. As has been explained, the sets of connectors 16 can receive the point of a pipette 2.
(77) Prior to performing insemination as such, it is necessary to access the sets of connectors 16 by opening the hood 200, generally after unscrewing the gripping means 20. Therefore, the bottom of the wells 10, and therefore the sets of connectors 16, are accessible. The operator uses a pipette 2 as insemination instrument.
(78) The insemination configuration is evident in
(79) As is preferred, the pipette 2 is a gauged micropipette. As opposed to graduated pipettes, these pipettes are designed to contain a particular volume, for which they are extremely precise. Since the volume of a chamber 15 is known, as is the quantity of cells to be injected, it is possible to determine the optimal volume corresponding to insemination of a chamber and to select a well adapted gauged micropipette.
(80) With such an instrument, the operator no longer has to repeat the following steps for each of the chambers: filling of the pipette 2, introducing its point to a set of connections 16 of the chamber, injecting the contents, and withdrawing the point. Each insemination takes a few seconds only, uses a well known and minimal quantity of cellular liquid, and guarantees optimal culture conditions.
(81) As is particularly preferred, a multichannel pipette adapted to the dimensions of the multi-well plate 110 will be used. This is a pipette comprising a single sleeve, but of multiple points (in this case six in the case of a 24-well box as illustrated in the figures). This instrument simultaneously inseminates one chamber from each row, and therefore inseminates the whole box in only two manipulations.
(82) A multichannel pipette can even be fitted on an automated distribution system. Such a system comprises a robotised arm and a supply or a fluid tank. It is moved on its own from one position to another to automatically inseminate all the chambers of a multi-bioreactor box, or even several. This type of device opens the way to a mass culture of bioartificial elements.