Plug member and liquid container unit
10118398 ยท 2018-11-06
Assignee
Inventors
- Koji Nishimaki (Matsumoto, JP)
- Naomi Kimura (Okaya, JP)
- Shoma Kudo (Shiojiri, JP)
- Shoichi Ishizawa (Yamagata-mura, JP)
- Yoshiyuki Tanaka (Matsumoto, JP)
- Koji Kawai (Shiojiri, JP)
- Makoto OMURO (Matsumoto, JP)
Cpc classification
B41J2/17509
PERFORMING OPERATIONS; TRANSPORTING
B41J2/17543
PERFORMING OPERATIONS; TRANSPORTING
B65D39/16
PERFORMING OPERATIONS; TRANSPORTING
B41J2/17536
PERFORMING OPERATIONS; TRANSPORTING
B41J2/1754
PERFORMING OPERATIONS; TRANSPORTING
B65D41/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J2/175
PERFORMING OPERATIONS; TRANSPORTING
B65D41/02
PERFORMING OPERATIONS; TRANSPORTING
B65D41/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is provided a plug member that is detachably mounted to a liquid inlet to close the liquid inlet. The plug member comprises a sealing part configured to close the liquid inlet, such that at least part of the sealing part is inserted in the liquid inlet; and a cover part arranged around at least part of circumference of the sealing part.
Claims
1. An ink tank having an ink inlet, comprising: a plug member that is detachably mounted to the ink inlet to close the ink inlet, the plug member including: a seal portion configured to be inserted into the ink inlet; a circular projection provided on the seal portion to close the ink inlet when the seal portion is inserted in the ink inlet; a cylindrical cover body connected to the seal portion; and a grip portion connected to the cylindrical cover body, the grip portion having at least two surfaces that are opposite to each other, are substantially parallel to a diameter of the cylindrical cover body, and that extend in a direction intersecting with a mounting direction of the plug member.
2. The ink tank according to claim 1, wherein the plug member further includes a mounted part projecting from the cylindrical cover body.
3. The ink jet printing system according to claim 1, further comprising a plug member mounting structure, wherein the plug member further includes a mounted part configured to be mounted to the plug member mounting structure.
4. The ink jet printing system according to claim 3, wherein the plug member mounting structure is located at a higher position than the ink inlet.
5. The ink jet printing system according to claim 4, wherein the ink tank has an ink identification surface arranged vertically at a lower position than the ink inlet and configured to make the ink level in the ink tank identifiable from outside.
6. An ink jet printing system comprising: an ink tank having an ink inlet; and a plug member that is detachably mounted to the ink inlet to close the ink inlet, the plug member including: a seal portion configured to be inserted in the ink inlet; a circular projection provided on the seal portion to close the ink inlet when the seal portion is inserted in the ink inlet; a cylindrical cover body connected to the seal portion; and a grip portion connected to the cylindrical cover body, the grip portion having at least two surfaces that are opposite to each other, are substantially parallel to a diameter of the cylindrical cover body, and that extend in a direction intersecting with a mounting direction of the plug member.
7. The ink jet printing system according to claim 6, further comprising a cover member configured to be openable and closable, wherein the cover member in a closing position covers the ink inlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
A. First Embodiment
(18)
(19) The liquid ejection system 1 includes a printer 10 as a liquid ejection apparatus and a liquid container unit 30. In the use state of the liquid ejection system 1, the printer 10 and the liquid container unit 30 are placed on a horizontal plane defined by an X-axis direction and a Y-axis direction. In other words, a Z-axis direction is a vertical direction (top-bottom direction). Z-axis direction denotes vertically downward direction and +Z-axis direction denotes vertically upward direction.
(20) The printer 10 is an inkjet printer. The printer 10 includes a record head 14 that serves as a liquid ejecting portion to eject ink in the form of a liquid onto a recording medium such as sheet and a housing 12 that is configured to place the record head 14 therein. The housing 12 is in an approximately rectangular parallelepiped shape. The housing 12 includes a front surface (first surface, first wall) 102, a left side surface (first side surface, first side wall) 104, a right side surface (second side surface, second side wall) 106, a top surface (third surface, third wall) 107, a bottom surface (fourth surface, fourth wall) 108 and a rear surface (second surface, second wall) 109. The respective surfaces 102, 104, 106, 107, 108 and 109 constitute the housing 12 as the outer shell of the printer 10. An eject tray 16 to which the recording medium such as sheet is discharged is provided on the front surface 102.
(21) The front surface 102 and the rear surface 109 are opposed to each other. The left side surface 104 and the right side surface 106 are opposed to each other. The front surface 102, the rear surface 109, the left side surface 104 and the right side surface 106 are surfaces approximately perpendicular to an installation surface on which the printer 10 is installed. The top surface 107 and the bottom surface 108 are opposed to each other. The top surface 107 and the bottom surface 108 are surfaces approximately horizontal to the installation surface on which the printer 10 is installed. The left side surface 104 and the right side surface 106 intersect with both the front surface 102 and the rear surface 109. The terminology approximately perpendicular and approximately horizontal herein includes almost perpendicular and almost horizontal, in addition to completely perpendicular and completely horizontal. More specifically, the respective surfaces 102, 104, 106, 107, 108 and 109 are not completely planar but are surfaces with concavity and convexity, so that almost perpendicular and almost horizontal are acceptable in appearance.
(22) The direction in which the left side surface 104 and the right side surface 106 are opposed to each other is X-axis direction. The direction in which the front surface 102 and the rear surface 109 are opposed to each other is Y-axis direction. The direction in which the top surface 107 and the bottom surface 108 are opposed to each other is Z-axis direction. The X-axis direction is width direction of the printer 10, the Y-axis direction is depth direction of the printer 10, and the Z-axis direction is height direction of the printer 10.
(23) The record head 14 is configured to be movable in a main scanning direction (X-axis direction). The record head 14 ejects ink while the recording medium being conveyed along the Y-axis direction inside of the housing 12, so as to perform printing (recording) on the recording medium. The record head 14 is configured to be movable in the main scanning direction according to this embodiment, but this configuration is not restrictive. For example, the record head 14 may be a line head that is extended along the X-axis direction and is fixed at position.
(24) The liquid container unit 30 is mounted to the right side surface 106 of the housing 12. The liquid container unit (tank unit) 30 includes a case (exterior member) 40 and a plurality of liquid container assemblies 50K to 50Y placed inside of the case 40. Each of the plurality of liquid container assemblies 50K to 50Y is placed inside of the case 40 to be partly visible from outside. The plurality of liquid container assemblies 50K to 50Y are arrayed along the Y-axis direction. The liquid container assembly 50K contains black ink. The liquid container assembly 50C contains cyan ink. The liquid container assembly 50M contains magenta ink. The liquid container assembly 50Y contains yellow ink. Each of the plurality of liquid container assemblies 50K to 50Y communicates with the record head 14 by means of a corresponding flow tube 99. The ink contained in each of the plurality of liquid container assemblies 50K to 50Y is flowed through the flow tube 99 and is supplied to the record head 14 by a supply mechanism (not shown) such as pump included in the printer 10. In other words, each of the liquid container assemblies 50K to 50Y is configured to contain the ink that is to be supplied to the record head 14 as the liquid ejecting portion. When there is no need for discrimination among the plurality of liquid container assemblies 50K to 50Y, these liquid container assemblies are expressed by a symbol 50. The embodiment uses the four liquid container assemblies 50, but this number is not restrictive. The number of liquid container assemblies 50 may be three or less or may be five or more. The liquid container unit 30 is mounted to the right side surface 106 of the housing 12 according to the embodiment. According to another embodiment, the liquid container unit 30 may be mounted to another surface of the housing 12 (for example, left side surface 104) or may be provided inside of the housing 12. According to another embodiment, at least part of the case 40 of the liquid container unit 30 may be formed integrally with the housing 12 of the printer 10.
(25) According to this embodiment, the X-axis direction is depth direction of the liquid container unit 30, the Y-axis direction is width direction of the liquid container unit 30, and the Z-axis direction is height direction of the liquid container unit 30.
(26)
(27) The liquid container assembly 50 has an identification surface 502 that is arranged vertically relative to the installation surface in the use state of the liquid container unit 30. The identification surface 502 forms part of the liquid chamber 51. The identification surface 502 is a transparent or translucent member to make the ink level in the liquid chamber 51 identifiable from outside. The identification surface 502 has an upper limit indicator LM to indicate an upper limit of ink containable in the liquid chamber 51. The upper limit indicator LM has a horizontal linear portion. The user stops injection of ink into the liquid chamber 51 when the ink level reaches the linear portion as the indication.
(28)
(29) The plug member 60C (shown in
(30) The case (exterior member) 40 is configured to cover the liquid container assemblies 50. The case 40 includes a cover member 42 and a case main body 44. The case main body 44 is configured to place the liquid container assemblies 50 inside thereof and protect the liquid container assemblies 50 from an external force such as impact. The cover member 42 is configured to be openable and closable by rotating the other end 424 about one end 422 on the printer 10-side (X-axis direction side) as the supporting point. In order to inject ink into the liquid container assembly 50, the user opens the cover member 42 and detaches the plug member 60 from the liquid inlet 52.
(31) The case main body 44 has a case upper surface (case upper wall) 41, a case bottom surface (case bottom wall) 47 and a case circumferential surface (case circumferential wall) 45. The case upper surface 41 and the case bottom surface 47 are opposed to each other. The case circumferential surface 45 is provided as a surface to connect the case upper surface 41 with the case bottom surface 47. The case circumferential surface 45 has visible portions 445 configured to allow the liquid container assemblies 50 (more specifically, their identification surfaces 502) to be visible from outside. According to this embodiment, the visible portions 445 are openings that are open in the horizontal direction. According to another embodiment, the visible portion 445 may be provided as a transparent member or a translucent member, instead of the opening. According to this embodiment, the visible portion 445 and the identification surface 502 are arranged adjacent to each other. According to another embodiment, the visible portion 445 and the identification surface 502 may be arranged to be in contact with each other.
(32) As described above, the visible portion 445 and the identification surface 502 are provided as elements that allows the user to visually recognize the liquid level of ink in the liquid chamber 51 from outside. Accordingly at least either one of the visible portion 445 and the identification surface 502 corresponds to the visible portion described in Summary.
(33) The case upper surface 41 includes a first upper surface 48 and a second upper surface 49 that is located vertically above the first upper surface 48. A step 46 is formed between the first upper surface 48 and the second upper surface 49. The first upper surface 48 is an approximately horizontal surface. An insertion hole 482 which the liquid inlet 52 is inserted through is formed in the first upper surface 48. An upper end portion including an upper end opening 52u of the liquid inlet 52 is protruded from the first upper surface 48.
(34) The case 40 also has a plurality of plug member-placing structures 491K to 491Y and a plurality of mounting structures 495K to 495Y. The plurality of plug member-placing structures 491K to 491Y and the plurality of mounting structures 495K to 495Y are placed on the second upper surface 49. The plurality of plug member-placing structures 491K to 491Y are arrayed along the Y-axis direction. The plurality of mounting structures 495K to 495Y are arrayed along the Y-axis direction.
(35) The plurality of plug member-placing structures 491K to 491Y are configured to place the corresponding plug members 60K to 60Y (more specifically their plug bodies described later). More specifically, the plug member-placing structure 491K is a portion configured to place the plug member 60K detached from the liquid inlet 52. The plug member-placing structure 491C is a portion configured to place the plug member 60C detached from the liquid inlet 52. The plug member-placing structure 491M is a portion configured to place the plug member 60M detached from the liquid inlet 52. The plug member-placing structure 491Y is a portion configured to place the plug member 60Y detached from the liquid inlet 52. When there is no need for discrimination among the plug member-placing structures 491K to 491Y, these plug member-placing structures are expressed by a symbol 491.
(36) The plug member-placing structure 491 (shown in
(37) The plug member-placing structure 491 is located on the opposite side to the visible portion 445 across the liquid inlet 52. In other words, the liquid inlet 52 is located in the middle of the route from the plug member-placing structure 491 to the visible portion 445 on the exterior member 40.
(38) The plurality of mounting structures 495K to 495Y (shown in
(39) The case main body 44 has partition walls 489 protruded from the second upper surface 49. The partition walls 489 are located between the adjacent plug member-placing structures 491, between the adjacent insertion holes 482, and between the adjacent mounting structures 495. Providing the partition walls 489 reduces the likelihood that the user mistakenly places the plug member 60 (for example, plug member 60K) on a wrong plug member-placing structure 491 (for example, plug member-placing structure 491C).
(40) The liquid container unit 30 is further described with reference to
(41) The second bottom face 49 is located at a higher position than (at a position vertically above) the first bottom face 48. The plug member-placing structure 491 is formed in the second bottom face 49. The first bottom face 48 and the second bottom face 49 are connected by means of the step 46. One of the walls defining and forming the recess 480 is the partition wall 489. Even when ink adheres to the second bottom face 49 on which the plug member-placing structure 492 is formed and flows from the second bottom face 49 to the first bottom face 48, this configuration enables ink to be kept in the recess 480. This accordingly reduces the likelihood that the periphery of the recess 480 (for example, the visible portion 445 and the identification surface 502) is stained with ink.
(42)
(43) The plug main body 62 is detachably mounted to the liquid inlet 52. The mounting direction of the plug main body 62 to the liquid inlet 52 is Z-axis direction. The plug main body 62 (shown in
(44) The sealing part 621 includes a first seal portion 622 in a tubular form and a second seal portion 645 connecting with one end of the first seal portion 622. The first seal portion 622 of the tubular form is inserted into the liquid inlet 52. The inner circumferential surface of the liquid inlet 52 is then air-tightly in contact with an outer circumferential surface 623 of the first seal portion 622. The outer circumferential surface 623 of the first seal portion 622 is provided with two circular projections 626 to enhance the air tightness. The second seal portion 645 is configured to close the opening at one end of the first seal portion 622. In other words, the sealing part 621 is a tubular member having a bottom at one end on the vertically upper side. The sealing part 621 has a recess 629 that is open on the mounting direction (Z-axis direction) side.
(45) The cover part 649 includes a cover main body 644 and a grip portion 647. The cover main body 644 is arranged to cover the periphery including an axial line CL of the first seal portion 622 as the center. According to this embodiment, the cover main body 644 is arranged to cover over the periphery including the axial line CL of the first seal portion 622 as the center. The cover main body 644 is in a circular form. The cover main body 644 is arranged to be away from the first seal portion 622 in the radial direction via a clearance. The cover main body 644 is formed to be concentric with the first seal portion 622 in a section perpendicular to the axial line CL. The cover main body 644 is, however, not limited to the above configuration. According to another embodiment, the cover main body 644 may have a section perpendicular to the axial line CL (mounting direction of the plug member 60) formed in a frame-like shape to surround the circumference of the first seal portion 622. The section of the cover main body 644 perpendicular to the axial line CL may be formed in a rectangular frame-like shape, a circular frame-like shape or a polygonal frame-like shape.
(46) The grip portion 647 is a portion which the user grips in the course of mounting and demounting the plug member 60 to and from the liquid inlet 52. The grip portion 647 is connected with the second seal portion 645 of the sealing part 621 at an opposite end (one end) opposite to the mounting direction (Z-axis direction). The grip portion 647 (shown in
(47) The mounted part 64 has one end portion 642 connecting with the cover part 649. The other end portion 650 is detachably attached to the mounting structure 495 (shown in
(48)
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(50) The mounted part 64 of the plug member 60K has a length L that does not allow the sealing part 621 of the plug member 60K to be inserted into the liquid inlet 52 of the adjacent liquid container assembly 50C in the state that the other end portion 650 of the plug member 60K is attached to the mounting structure 495K. The mounted part 64 of the plug member 60K has also the length L that does not allow the plug member 60K to be placed on the adjacent plug member-placing structure 491C in the state that the other end portion 650 of the plug member 60K is attached to the mounting structure 495K. In other words, the length L of the mounted part 64 of the plug member 60K is shorter than the shortest distance from the other end portion 650 of the plug member 60K to the plug member-placing structure 491C and the shortest distance from the other end portion 650 of the plug member 60K to the liquid inlet 52 of the liquid container assembly 50C. This configuration reduces the likelihood that the sealing part 621 of the plug member 60K is mistakenly inserted into the liquid inlet 52 of the liquid container assembly 50C. This configuration also reduces the likelihood that the plug member 60K is mistakenly placed on the plug member-placing structure 491C. This accordingly reduces the likelihood that the liquid container assembly 50C or 50K is contaminated with a different color ink via the plug member 60K. This accordingly suppresses deterioration of the printing quality of the printer 10.
(51) The mounting structure 495 is located on the opposite side to the visible portion 445 across the liquid inlet 52. According to this embodiment, with regard to the X-axis direction, the mounting structure 495 is located on the opposite side to the visible portion 445 across the liquid inlet 52. In other words, the liquid inlet 52 is located in the middle of the course from the mounting structure 495 to the visible portion 445 on the exterior member 40. The mounted part 64 has the length L that is shorter than a shortest distance DL from the mounting structure 495 to the visible portion 445 on the exterior member 40 (shown in
(52) The above relationship similarly applies to the relationship between the plug member 60C and the liquid inlet 52 of the liquid container assembly 50K and the relationship between the plug member 60C and the plug member-placing structure 491K. More specifically, the mounted part 64 of the plug member 60C has a length that does not allow the sealing part 621 of the plug member 60C to be inserted into the liquid inlet 52 of the adjacent liquid container assembly 50K in the state that the other end portion 650 of the plug member 60C is attached to the mounting structure 495C. The mounted part 64 of the plug member 60C also has the length that does not allow the plug member 60C to be placed on the adjacent plug member-placing structure 491K in the state that the other end portion 650 of the plug member 60C is attached to the mounting structure 495C. This configuration reduces the likelihood that the liquid container assembly 50C or 50K is contaminated with a different color ink via the plug member 60C. This accordingly suppresses deterioration of the printing quality of the printer 10. One of the plug member 60K and the plug member 60C corresponds to the first plug member described in Summary, and the other corresponds to the second plug member. One of the mounting structure 495K and the mounting structure 495C corresponds to the first mounting structure described in Summary, and the other corresponds to the second mounting structure. One of the plug member-placing structure 491K and the plug member-placing structure 491C corresponds to the first plug member-placing structure described in Summary, and the other corresponds to the second plug member-placing structure. One of the liquid container assembly 50K and the liquid container assembly 50C corresponds to the first liquid container assembly described in Summary, and the other corresponds to the second liquid container assembly.
(53) According to the above embodiment, the plug member 60 (shown in
(54) According to the above embodiment, the plug member 60 (shown in
(55) According to the above embodiment, the liquid container unit 30 has the plug member-placing structure 491 formed on the second upper surface 49 (shown in
(56) According to the above embodiment, the plug member-placing structure 491 is located on the opposite side to the visible portion 445 across the liquid inlet 52 (shown in
(57) According to the above embodiment, the mounted part 64 has the length L that is shorter than the shortest length DL from the mounting structure 495 to the visible portion 445 in the state that the mounted part 64 is attached to the mounting structure 495 (shown in
B. Other Embodiments
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(59) The cover main body 644a of the plug member 60a (shown in
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(61) As shown in
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C. Modifications
(65) The invention is not limited to any of the embodiments and the examples described above but may be implemented by a diversity of other aspects without departing from the scope of the invention. Some of possible modifications are given below.
C-1. Modification 1
(66) According to the above embodiments, the plug member-placing structure 491 (491a) (shown in
C-2. Modification 2
(67) In the above embodiment, as shown in
C-3. Modification 3
(68)
(69) The grip portion 647f is connected with an opposite end portion of the sealing part 621 opposite to the mounting direction (Z-axis direction). The grip portion 647f is a cylindrical member extended along the mounting direction. The cover main body 644f is arranged to surround at least a first seal portion 622-side end of the grip portion 647f. The cover main body 644f is in a concave shape that is open on the +Z-axis direction side. According to this modification, the plug member 60f has the cover main body 644f. This configuration reduces the likelihood that the user directly touches the liquid inlet 52 in the process of mounting and demounting the plug member 60f to and from the liquid inlet 52.
C-4. Modification 4
(70) The case 40 and the liquid container assemblies 50 are placed outside of the housing 12 according to the above embodiments, but may be placed inside of the housing 12. In the latter case, it is preferable that part of the housing 12 may be configured to be openable and closable to make the case 40 and the liquid container assemblies 50 accessible from outside. Another modification may provide a cover to cover the case 40 and the housing 12 shown in
C-5. Modification 5
(71) In the embodiments and modifications described above, the plug members 60 to 60f are used to close the liquid inlet 52 of the liquid container assembly 50. The plug member may, however, be used to block a liquid inlet of a liquid container assembly configured to contain a liquid other than ink (for example, resin solution). The liquid container assembly configured to contain another liquid may be used in any of the following liquid ejection apparatuses:
(72) (1) image recording apparatus, such as a facsimile machine;
(73) (2) color material ejection apparatus used to manufacture color filters for an image display apparatus, e.g., a liquid crystal display;
(74) (3) electrode material ejection apparatus used to form electrodes of, for example, an organic EL (electroluminescence) display and a field emission display (FED);
(75) (4) liquid ejection apparatus configured to eject a bioorganic material-containing liquid used for manufacturing biochips;
(76) (5) sample ejection apparatus used as a precision pipette;
(77) (6) ejection apparatus of lubricating oil;
(78) (7) ejection apparatus of a resin solution;
(79) (8) liquid ejection apparatus for pinpoint consumption of lubricating oil on precision machines such as watches or cameras;
(80) (9) liquid ejection apparatus configured to eject a transparent resin solution, such as an ultraviolet curable resin solution, onto a substrate in order to manufacture a hemispherical microlens (optical lens) used for, for example, optical communication elements;
(81) (10) liquid ejection apparatus configured to eject an acidic or alkaline etching solution in order to etch a substrate or the like; and
(82) (11) liquid ejection apparatus equipped with a liquid ejection head for ejecting a very small volume of droplets of any other liquid.
(83) The droplet herein means the state of liquid ejected from the liquid ejection recording apparatus or the liquid ejection apparatus and may be in a granular shape, a teardrop shape or a tapered threadlike shape. The liquid herein may be any material ejectable by the liquid ejection recording apparatus or the liquid ejection apparatus. The liquid may be any material in the liquid phase. For example, liquid-state materials of high viscosity or low viscosity, sols, aqueous gels and other liquid-state materials including inorganic solvents, organic solvents, solutions, liquid resins and liquid metals (metal melts) are included in the liquid. The liquid is not limited to the liquid state as one of the three states of matter but includes solutions, dispersions and mixtures of the functional solid material particles, such as pigment particles or metal particles, solved in, dispersed in or mixed with a solvent. Typical examples of the liquid include ink described in the above embodiment and liquid crystal. The ink herein includes general water-based inks and oil-based inks, as well as various liquid compositions, such as gel inks and hot-melt inks. In an application using a liquid chamber configured to contain UV ink curable by UV radiation and connected with the printer, the arrangement of the liquid container coming off the placement surface reduces the likelihood that the UV ink is cured by transmission of heat from the placement surface to the liquid chamber.