Plug connector device having a wiring block with at least one receiving region
10122135 ยท 2018-11-06
Assignee
Inventors
Cpc classification
H01R9/03
ELECTRICITY
H01R4/2416
ELECTRICITY
International classification
H01R24/00
ELECTRICITY
H01R9/03
ELECTRICITY
H01R4/2416
ELECTRICITY
H01R13/453
ELECTRICITY
Abstract
A plug connector device includes one or more wiring block(s) which is provided for receiving one or more multi-wire data cable(s). The wiring block includes one or more receiving region(s) for receiving one or more wire(s) of the multi-wire data cable(s). The receiving region is at least partly delimited by one or more receiving element, which is at least partly deformable. The one or more receiving element(s) includes one or more first receiving piece(s), which is implemented at least partly elastically and/or plastically deformable. The receiving region(s) includes one or more second receiving piece(s) including one or more holding lug(s), which is at least partly provided for fastening respectively one wire of the multi-wire data cable(s) in a form-fit manner. The first receiving piece at least partly has a first rigidity, the second receiving piece at least partly has a second rigidity different from the first rigidity.
Claims
1. A plug connector device, comprising: at least one wiring block provided for receiving at least one multi-wire data cable, wherein the at least one wiring block includes at least one receiving region for receiving at least one wire of the at least one data cable, wherein the at least one receiving region is at least partly delimited by at least one receiving element, the at least one receiving element being at least partly deformable, wherein the at least one receiving element further includes at least one first receiving piece, the first receiving piece being implemented at least partly elastically and/or plastically deformable, wherein the at least one receiving element further includes at least one second receiving piece, the at least one second receiving piece having at least one holding lug, the at least one holding lug being at least partly provided for fastening respectively one wire of the at least one data cable in a form-fit manner, and the at least one first receiving piece at least partly having a first rigidity, the at least one second receiving piece at least partly having a second rigidity, and wherein the first rigidity and second rigidity are different rigidities.
2. The plug connector device according to claim 1, wherein one or both of the at least one first receiving piece and the at least one second receiving piece are at least partly lamellar.
3. The plug connector device at least according to claim 2, wherein the at least one first receiving piece and the at least one second receiving piece of the at least one receiving element are arranged spaced apart as viewed in a radial direction of the at least one data cable.
4. The plug connector device according to claim 1, wherein the at least one wiring block includes at least one drain wire receiving element, wherein the at least one drain wire receiving element is provided for receiving a drain wire of the at least one data cable.
5. The plug connector device according to claim 4, wherein the at least one drain wire receiving element is at least partly groove-shaped.
6. The plug connector device at least according to claim 4, wherein the at least one drain wire receiving element is arranged at least partly on an exterior side of the at least one wiring block.
7. The plug connector device at least according to claim 4, wherein the at least one drain wire receiving element is provided for guiding the drain wire at least partly in an axial direction and in a radial direction.
8. The plug connector device at least according to claim 4, further comprising at least one contact element, wherein the at least one contact element is provided for electrically contacting the drain wire received in the at least one drain wire receiving element in an assembled state.
9. The plug connector device at least according to claim 4, wherein the at least one drain wire receiving element is U-shaped as viewed in a main extension direction of the at least one drain wire receiving element.
10. The plug connector device at least according to claim 1, further comprising at least one housing, the at least one housing at least partly encompassing the at least one wiring block in an assembled state, and at least one wiring cover, wherein the at least one wiring cover is pivotably arranged at the at least one housing.
11. The plug connector device according to claim 10, wherein the at least one wiring cover is releasable from the at least one housing in at least one folded-open state.
12. The plug connector device at least according to claim 10, wherein the at least one wiring cover further includes at least one supporting element, the at least one supporting element pivotably supporting the at least one wiring cover at the at least one housing, and the at least one supporting element includes at least one collar.
13. The plug connector device according to claim 12, wherein the at least one collar of the at least one supporting element engages behind a receptacle that is introduced in the at least one housing, the at least one collar is adapted to, in the pivoting movement of the at least one wiring cover, prevent lateral regions of the at least one wiring cover, on which the at least one supporting element is arranged, from bending out.
14. The plug connector device according to claim 1, further comprising at least one strain relief unit, wherein the at least one strain relief unit is arranged at the at least one wiring block, and wherein the at least one strain relief unit is provided for fixating the at least one data cable with respect to the at least one wiring block at least partly in a force-fit and/or form-fit fashion in an assembled state.
15. The plug connector device according to claim 14, wherein the at least one strain relief unit is provided for fixating the at least one data cable in at least two orientations differing by at least 45 degrees with respect to the at least one wiring block.
16. The plug connector device according to claim 15, wherein the at least one strain relief unit includes at least one strain relief element, the at least one strain relief element is fixable on the at least one wiring block in at least two orientations differing by at least 45 degrees with respect to the at least one wiring block.
17. The plug connector device at least according to claim 14, wherein the at least one strain relief unit includes at least one strain relief element, the at least one strain relief element is at least partly a holding strap.
18. The plug connector device at least according to claim 14, wherein the at least one strain relief unit includes at least two latch elements, wherein the at least two latch elements in an assembled state correspond to the strain relief element for a fixation of the at least one data cablewith respect to the at least one wiring block.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
(1) Further advantages will arise from the following description of the drawings. In the drawings two exemplary embodiments of the invention are shown. The drawings, the description and the claims contain a plurality of features in combination. The person having ordinary skill in the art will purposefully also consider the features separately and will find further expedient combinations.
(2) It is shown in:
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DETAILED DESCRIPTION OF THE INVENTION
(16) In
(17) The plug contact unit 52 comprises a first plug contact zone 56 which, in a plugged-in state of the data plug in the plug connector 50, establishes an electric contact directly between the data plug and the plug connector 50, and comprises a second plug contact zone 58, which in an assembled state of the plug connector 50 establishes an electric contact to wires 18 of the multi-wire data cable 14 that is coupled to the plug connector 50. In the first plug contact zone 56 of the plug contact unit 52 contact wires 60 are arranged which, in a plugged-in state of the data plug in the plug connector 50, are in a direct electric contact with the data plug. The first plug contact zone 56 comprises eight contact wires 60. The second plug contact zone 58 of the plug contact unit 52 comprises insulation displacement contacts 62 (IDC) which, in an assembled state of the plug connector 50, are in direct electric contact with the wires 18 of the multi-wire data cable 14. The plug contact unit 52 comprises eight insulation displacement contacts 62. However, a different number of the contact wires 60 and/or of the insulation displacement contacts 62, which is deemed expedient by a person having ordinary skill in the art, is also conceivable. The plug contact unit 52 further comprises a connection board 64, which is arranged between the first plug contact zone 56 and the second plug contact zone 58 and via which the contact wires 60 and the insulation displacement contacts 62 are electrically connected.
(18) The intermediary housing 54 is implemented of a plastic material. In an assembled state of the plug connector 50, the intermediary housing 54 partly encloses the wiring block 12 and the plug contact unit 52. The housing 38 is provided for at least partly enclosing the wiring block 12 in an assembled state. The housing 38 partly encloses the plug connector device 10 as well as the plug contact unit 52, the contact element 36 and the intermediary housing 54 in a circumferential direction and partly forms an exterior surface of the plug connector 50. The housing 38 is made of a plastic material. As an alternative or additionally, however, other materials are also conceivable for the housing 38, which are deemed expedient by a person having ordinary skill in the art. The housing 38 has a shielding effect against in-coupling and out-coupling electric and/or magnetic fields, which is implemented in a shielded version of the housing 38 by means of the metallic housing 38 itself, and in an unshielded version (not shown) of the housing by means of an integrated metallic shielding foil. In said not shown, unshielded version it is also conceivable to realize the shielding foil by a plastics material reinforced with metal fibers or by another material that is deemed expedient by a person having ordinary skill in the art.
(19) The wiring block 12 of the plug connector device 10 is provided for receiving the multi-wire data cable 14 (
(20) The wiring block 12 of the plug connector device 10 comprises at least one receiving region 16 for receiving the wires 18 of the data cable 14. The wiring block 12 comprises a plurality of receiving regions 16 for receiving the wires 18 of the data cable 14. The wiring block 12 comprises eight receiving regions 16 for receiving the wires 18 of the data cable 14. The wiring block 12 is embodied of an electrically insulating material. The wiring block 12 is made of plastic. As an alternative or additionally, however, other materials deemed expedient by a person having ordinary skill in the art are also conceivable for the wiring block 12. The wiring block 12 of the plug connector device 10 comprises at least one at least partly deformable receiving element 20 for receiving the wires 18 of the data cable 14. The wiring block 12 comprises a plurality of receiving elements 20 for receiving the wires 18 of the data cable 14. The wiring block 12 comprises eight receiving elements 20 for receiving the wires 18 of the data cable 14. The receiving regions 16 of the wiring block 12 are at least partly delimited by at least one of the at least partly deformable receiving elements 20. The receiving regions 16 of the wiring block 12 are respectively delimited by one of the receiving elements 20. The receiving elements 20 are embodied in a one-part implementation with the wiring block 12. The receiving elements 20 and the wiring block 12 are produced in an injection-molding process.
(21) Each of the receiving elements 20 comprises a first receiving piece 22 and a second receiving piece 24. The receiving element 20 is composed of the first receiving piece 22 and the second receiving piece 24. The first receiving piece 22 and the second receiving piece 24 of the receiving element 20 respectively form a partial region of the receiving element 20. The first receiving piece 22 and the second receiving piece 24 of the receiving element 20 delimit the receiving region 16 on two sides situated, if viewed in a radial direction 34 of the data cable 14, opposite each other. The first receiving piece 22 and the second receiving piece 24 of the receiving element 20 are arranged spaced apart if viewed in a radial direction of the data cable 14.
(22) The first receiving piece 22 is embodied at least partly elastically deformable. The first receiving piece 22 is embodied at least partly lamellar. The first receiving piece 22 of the receiving element 20 comprises two lamellae 68, which are situated opposite each other and are embodied deformable. The lamellae 68 of the first receiving piece 22 of the receiving element 20 have a low material thickness. The lamellae 68 of the first receiving piece 22 have, viewed towards the wiring block 12, a decreasing distance. A smallest distance between the lamellae 68 of the first receiving piece 22 is shorter than a thickness, respectively diameter, of one of the wires 18 of the data cable 14.
(23) The second receiving piece 24 is embodied at least partly elastically deformable. The second receiving piece 24 comprises at least one holding lug 26, which is provided at least partly for a force-fit and form-fit fixation of respectively one of the wires 18 of the data cable 14. The second receiving piece 24 of the receiving element 20 comprises two lamellae 88 arranged opposite each other and respectively having a holding lug 26, which are provided for a force-fit and form-fit fixation of respectively one of the wires 18 of the data cable 14. The lamellae 88 of the second receiving piece 24 of the receiving element 20 have a low material thickness. The lamellae 88 of the second receiving piece 24 have, viewed towards the wiring block 12, a decreasing distance. A smallest distance between the lamellae 88 of the second receiving piece 24 is shorter than a thickness respectively a diameter of one of the wires 18 of the data cable 14. The holding lugs 26 of the second receiving piece 24 have a smallest distance from each other which is shorter than the thickness respectively the diameter of one of the wires 18 of the data cable 14. The first receiving piece 22 and the second receiving piece 24 of the receiving element 20 are embodied having different rigidities. The first receiving piece 22 of the receiving element 20 is embodied at least partly more rigid than the second receiving piece 24 of the receiving element 20.
(24) Due to the decreasing distance between the lamellae 68, 88 of the first receiving piece 22 and the second receiving piece 24, and to the elastic deformability of the first receiving piece 22 and the second receiving piece 24, wires 18 with different diameters can be reliably received and held.
(25) In an assembly of the plug connector device 10, the data cable 14 is stripped in a first step. Then the stripped section of the data cable 14 is slid into the guiding element 66 of the wiring block 12 until an edge of the insulation of the data cable 14, which is still arranged on the data cable 14, abuts at least one stop element 80 of the wiring block 12, as a result of which the stripped section of the data cable 14 is arranged on a side of the guiding element 66 that faces the receiving regions 16 of the wiring block 12. The wiring block 12 comprises two stop elements 80 arranged on walls of the guiding element 66 which are situated opposite each other along a diameter of the guiding element 66. The stop elements 80 are embodied in a one-part implementation with the wiring block 12. The stop elements 80 protrude into the guiding element 66 of the wiring block 12 in a radial direction 34 of the data cable 14. The stop elements 80 are embodied rib-shaped. The stop elements 80 are furthermore provided for supporting and facilitating a threading-in or inserting of the stripped section of the data cable 14 while dividing up the pairwise arranged wires 18 approximately equally into two groups and thus pre-sorting the pairwise arranged wires 18.
(26) In a slid-in state of the data cable 14 the pairwise twisted wires 18 of the data cable 14 are undone in the stripped section of the data cable 14 and are then each introduced into one of the receiving elements 20 separately. Respectively one wire 18 of the data cable 14 is introduced into respectively one of the receiving elements 20 perpendicularly to an introduction direction 70 of the data cable 14. For this purpose the wires 18 are, viewed in parallel to the introduction direction 70, inserted into the first receiving piece 22 and the second receiving piece 24 from above, and are pressed towards the wiring block 12 into the receiving elements 20. Herein the wire 18 is pressed between the lamellae 68 of the first receiving piece 22 of one of the receiving elements 20, as a result of which the lamellae 68 are deformed and fixate the wire 18 of the data cable 14 in a force-fit and form-fit fashion. The lamellae 68 of the first receiving piece 22 and the lamellae 88 of the second receiving piece 24 of one of the receiving elements 20 deform elastically. It is however also conceivable that, when the wire 18 of the data cable 14 is pressed in, the lamellae 68 of the first receiving piece 22 and the lamellae 88 of the second receiving piece 24 of one of the receiving elements 20 deform plastically or additionally rupture partly, the ruptured lamellae 68, 88 hooking into an insulation of the wire 18 of the data cable 14 and a particularly reliable fixation of the wire 18 of the data cable 14 being thus achievable. It is moreover also conceivable that the lamellae 68 of the first receiving piece 22 and the lamellae 88 of the second receiving piece 24 of the receiving elements 20 are embodied at least partly knife-like, as a result of which the lamellae 68 of the first receiving piece 22 and the lamellae 88 of the second receiving piece 24 at least partly cut into the insulation of the wires 18 in an inserted state. The lamellae 68 of the first receiving piece 22 and the lamellae 88 of the second receiving piece 24 partly cut into the insulation of the wires 18 in an inserted state, thus achieving a form-fit fixation of the wires 18. The lamellae 68 of the first receiving piece 22 and the lamellae 88 of the second receiving piece 24 are implemented sharp-edged and knife-shaped.
(27) Further, when pressed into the receiving elements 20, the wires 18 are, viewed in parallel to the introduction direction 20, respectively inserted into the second receiving piece 24 from above and are pressed towards the wiring block 12 into the receiving elements 20, in such a way that the wire 18 is pressed between the space between the holding lugs 26 of the second receiving piece 24 of the receiving elements 20 and come to lie in a receiving region of the second receiving piece 24. The holding lugs 26 of the second receiving piece 24 secure the wire 18 of the data cable 14 against slipping out into the introduction direction 70 of the data cable 14. It is also conceivable that, alternatively or additionally, the first receiving piece 22 of the receiving elements 20 respectively comprise at least one holding lug. The wires 18 are cut off laterally flush with the wiring block 12 by means of a tool.
(28) Then the wiring block 12 and the plug contact unit 52 are slid together in parallel to the introduction direction 70 of the data cable 14 in such a way that the insulation displacement contacts 62 of the second plug contact zone 58 of the plug contact unit 52 contact the wires 18 of the data cable 14 (
(29) To prevent a slipping out of the data cable 14 in assembly of the wiring block 12, the plug connector device 10 comprises a strain relief unit 46 arranged on the wiring block 12, which is provided for fixating the data cable 14 in an assembly state with respect to the wiring block 12 in a force-fit fashion (
(30) For fixating the data cable 14 the data cable 14 is guided along the strain relief element 48 and is then firmly strapped and fixated by means of the fixation element that engages around the strain relief element 48 and the data cable 14. The strain relief unit 46 is provided for fixating the data cable 14 in at least one position with respect to the wiring block 12. The strain relief unit 46 is provided for fixating the data cable 14 in at least two orientations that differ by at least 45 degrees with respect to the wiring block 12. The strain relief unit 46 is provided for fixating the data cable 14 in two orientations that differ by 90 degrees with respect to the wiring block 12. The strain relief element 48 of the strain relief unit 46 is fixedly connected to the wiring block 12. The strain relief element 48 of the strain relief unit 46 is connected to the wiring block 12 in a form-fit fashion. As an alternative or additionally, it is however also conceivable that the strain relief element 48 is connected to the wiring block 12 by substance-to-substance bond or in a force-fit fashion. The strain relief element 48 of the strain relief unit 46 can be brought by a plastic deformation, e.g. bending by an operator, into the two orientations that differ by 90 degrees with respect to the wiring block. It is also conceivable to bring the strain relief element 48 of the strain relief unit 46 into orientations differing with respect to the wiring block 12 by another angle measurement, e.g. 30 degrees, 45 degrees or 60 degrees, via a plastic deformation.
(31) As an alternative it is also conceivable that the strain relief element 48 of the strain relief unit 46 is connected to the wiring block 12 releasably. The strain relief element 48 of the strain relief unit 46 can be connected to the wiring block 12 in such a way that it is toollessly releasable. The strain relief element 48 of the strain relief unit 46 may in an assembled state be inserted in a strain relief element receptacle 82, which is introduced into the wiring block 12.
(32) Moreover the strain relief element 48 of the strain relief unit 46 may be provided to be fixated in one of in total four orientations which differ by 90 degrees and are arranged in an assembled state distributed around the data cable 14 (
(33) It is furthermore also conceivable that the strain relief element 48 of the strain relief unit 46 is embodied in such a way that it is fixable on the wiring block 12 in at least two orientations differing by at least 45 degrees with respect to the wiring block 12. The strain relief element 48 of the strain relief unit 46 may be embodied in such a way that it is fixable on the wiring block 12 in two orientations differing by 90 degrees with respect to the wiring block 12. The strain relief element 48 can be embodied in such a way that it can be releasably connected to the wiring block 12. The strain relief element 48 can be embodied in such a way that it can be releasably connected to the wiring block 12 toollessly. The wiring block 12 can comprise at least two strain relief element receptacles 82, which are pairwise introduced in two sides of the wiring block 12 which are angled by at least 90 degrees. The strain relief element receptacles 82 are embodied slot-shaped. The strain relief element 48 is insertable into the strain relief element receptacles 82.
(34) The wiring block 12 further comprises a drain wire receptacle element 28, which is provided for receiving a drain wire of the data cable 14 (
(35) In assembly the drain wire is guided by the guiding element 66, in which the data cable 14 is held, to the drain wire receptacle element 28 and is placed in the drain wire receptacle element 28 that is embodied groove-shaped and is guided in the drain wire receptacle element 28. In the drain wire receptacle element 28 the drain wire is guided U-shaped around a wall of the wiring block 12. By this arrangement of the drain wire receptacle element 28, a contacting of the drain wire after a short length of the drain wire and thus good shielding characteristics are achievable.
(36) The plug connector device 10 further comprises the contact element 36, which is provided for electrically contacting the drain wire received in the drain wire receptacle element 28 (
(37) The plug connector device 10 further comprises the wiring cover 40, which is pivotably supported at the housing 38 (
(38) For assembly the wiring cover 40 is slid into a slot-shaped receptacle 78 of the housing 38 perpendicularly to the introduction direction 70 of the data cable 14 and is then pivoted about the rotary axis of the supporting elements 42. Herein the collars 44 of the supporting elements 42 engage behind the receptacle 78 that is introduced in the housing 38 and can, in the pivoting movement of the wiring cover 40, prevent lateral regions of the wiring cover 40, on which the supporting elements 42 are arranged, from bending out. Due to the pivoting movement the wiring block 12 is pressed towards the plug contact unit 52 and the pivoting movement is thus converted into a translatory movement of the wiring block 12 via the conversion elements 76. Herein the insulation displacement contacts 62 engage into the receiving regions 16 of the wiring block 12 while cutting into the insulation of the wires 18 of the data cable 14, and are thus brought into electric contact to the wires 18 of the data cable 14.
(39) As an alternative, it is also conceivable that the wiring cover 40 is implemented at least partly of a metal or is implemented reinforced at least in a region of the supporting elements 42, as a result of which a bending open of the wiring cover 40 in the pivoting movement of the wiring cover 40 can be prevented due to a high stability of the wiring cover 40 and the collar 44 can hence be dispensed with.
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(42) The strain relief element 48a of the strain relief unit 46a comprises an abutment surface 92a, which in an assembled state abuts an insulation of the data cable 14. The strain relief element 48a comprises radial ribs on the abutment surface 92a, which establish a form-fit connection to the data cable 14a. The strain relief element 48a of the strain relief unit 46a comprises a latching region, which is situated opposite the abutment surface 92a and comprises a plurality of latch teeth 94a. The latch teeth 94a are embodied corresponding to at least one latch element 96a, 98a, which is arranged on the wiring block 12a of the plug connector device 10a. The wiring block 12a comprises two latch elements 96a, 98a. The latch elements 96a, 98a are, viewed in a latching direction of the strain relief element 48a, arranged subsequently to each other and spaced apart.
(43) In an assembled state the strain relief element 48a engages around the data cable 14a and is securely strapped. A form-fit and/or force-fit connection retain/retains the data cable 14a in the intended space permanently. For fixating a data cable 14a having a large diameter, the latch teeth 94a of the strain relief element 48a of the strain relief unit 46a correspond to the first latch element 96a and latch with said first latch element 96a until the data cable 14a is secured against slipping off with respect to the strain relief element 48a in a force-fit and/or form-fit fashion. The latching connection between the latch teeth 94a of the strain relief element 48a of the strain relief unit 46a and the latch elements 96a, 98a of the wiring block 12a is implemented in such a way that it is releasable. For the purpose of releasing the latching connection between the latch teeth 94a of the strain relief element 48a of the strain relief unit 46a and the latch elements 96a, 98a of the wiring block 12a, the strain relief element 48a is pressed inwards through an opening that is arranged between the first latch element 96a and the second latch element 98a of the wiring block 12a, and is thus put into operation. The strain relief element 48a is pressed inwards through the opening between the first latch element 96a and the second latch element 98a of the wiring block 12a manually or by means of a screw driver or of another tool deemed expedient by a person having ordinary skill in the art, and is thus put into operation.
REFERENCE NUMERALS
(44) 10 plug connector device 12 wiring block 14 data cable 16 receiving region 18 wire 20 receiving element 22 receiving piece 24 receiving piece 26 holding lug 28 drain wire receiving element 30 exterior side 32 axial direction 34 radial direction 36 contact element 38 housing 40 wiring cover 42 supporting element 44 collar 46 strain relief unit 48 strain relief element 50 plug connector 52 plug contact unit 54 intermediary housing 56 plug contact zone 58 plug contact zone 60 contact wires 62 insulating displacement contacts 64 connection board 66 guiding element 68 lamella 70 introduction direction 72 region 74 region 76 conversion element 78 receptacle 80 stop element 82 strain relief element receptacle 84 diameter-reducing element 88 lamella 90 fixation element 92 abutment surface 94 latch tooth 96 latch element 98 latch element