Bus bar and connection module provided with the bus bar
10122136 ยท 2018-11-06
Assignee
- AutoNetworks Technologies, Ltd. (Yokkaichi, Mie, JP)
- Sumitomo Wiring Systems, Ltd. (Yokkaichi, Mie, JP)
- SUMITOMO ELECTRIC INDUSTRIES, LTD. (Osaka-shi, Osaka, JP)
Inventors
- Kotaro TAKADA (Mie, JP)
- Osamu NAKAYAMA (Mie, JP)
- Mitsutoshi Morita (Mie, JP)
- Koichiro MOCHIZUKI (Mie, JP)
Cpc classification
H01R4/027
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R25/165
ELECTRICITY
International classification
Abstract
A bus bar that requires less installation space, and can reliably position and hold an electric wire. An electrical wire is to be connected to a bus bar, and the bus bar is to be joined to an electrode terminal of an electricity storage element. The bus bar includes: an electrical wire connection portion that is constituted by a member included in the bus bar, is provided in an end portion of the bus bar, and to which an end portion of the electrical wire is to be connected. The electrical wire connection portion includes a core wire connection portion to which a core wire of the electrical wire is to be connected; and a positioning and holding portion that is configured to position the electrical wire in a direction (a direction indicated by an arrow Z) that is orthogonal to an axial direction of the electrical wire in plan view, and to hold the electrical wire.
Claims
1. A bus bar to which an electrical wire is to be connected, and that is to be joined to an electrode terminal of an electricity storage element, the electrical wire including a core wire and an insulation coating that covers the core wire, the bus bar comprising: an electrical wire connection portion that is constituted by a member included in the bus bar, is provided in an end portion of the bus bar, and to which an end portion of the electrical wire is to be connected, wherein the electrical wire connection portion includes: a core wire connection portion to which the core wire of the electrical wire is to be connected; and a positioning and holding portion that is configured to position the electrical wire in a direction that is orthogonal to an axial direction of the electrical wire in plan view, and to hold the electrical wire.
2. The bus bar according to claim 1, further comprising: a crimp portion that is configured to be crimped onto the insulation coating, wherein the positioning and holding portion includes: the crimp portion; and a wall portion that is located so as to face the crimp portion, with a routing space for the electrical wire being interposed therebetween.
3. The bus bar according to claim 1, further comprising: a crimp portion that is configured to be crimped onto the insulation coating, wherein the positioning and holding portion includes: the crimp portion; and two wall portions that are respectively provided at two positions outside two ends of the crimp portion in a direction in which the electrical wire is routed, and are configured to hold the electrical wire in conjunction with the crimp portion.
4. The bus bar according to claim 1, further comprising: a crimp portion that is configured to be crimped onto the insulation coating, wherein the positioning and holding portion includes: the crimp portion; and two wall portions that are respectively provided at two positions outside two ends of the crimp portion in a direction in which the electrical wire is routed, so as to be orthogonal to the crimp portion, and are configured to hold the electrical wire at thick portions of the wall portions, in conjunction with the crimp portion.
5. The bus bar according to claim 1, wherein the positioning and holding portion is constituted by a bent protruding portion that is provided adjacent to the core wire connection portion, the bent protruding portion includes a top portion and routing walls that are respectively provided at two ends of the top portion in a direction in which the electrical wire is routed, and the routing walls are respectively provided with insertion holes that are configured to hold the electrical wire and into which the electrical wire is to be inserted.
6. The bus bar according to claim 1, wherein the core wire connection portion includes a restriction portion that is configured to restrict the electrical wire from moving in the axial direction of the electrical wire.
7. The bus bar according to claim 1, wherein the core wire connection portion includes a cutout portion against which a restriction jig is abutted, the restriction jig restricting the electrical wire from moving in the axial direction of the electrical wire.
8. The bus bar according to claim 1, wherein the positioning and holding portion is provided in a central portion of the electrical wire connection portion in plan view, and the electrical wire connection portion includes the core wire connection portion on each side of the positioning and holding portion.
9. A wiring module that is to be attached to a plurality of electricity storage elements each having a pair of electrode terminals composed of positive and negative electrode terminals, the wiring module comprising: a bus bar according to claim 1; an insulation protector that includes a bus bar holding portion that holds the bus bar; and a detection electrical wire that is the electrical wire and is placed on the insulation protector to detect states of the electricity storage elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS
First Embodiment
(14) The following describes a first embodiment with reference to
(15) As shown in
(16) The electricity storage elements 61 are secondary cells, for example. As shown in
(17) Each of the electricity storage elements 61 has a flat, rectangular parallelepiped external shape, and, as shown in
(18) A fitting portion 66, into which a positioning and holding portion 51 of an insulation protector 11 provided in the wiring module 10 is fitted, is provided in a central portion between the pair of electrode terminals 63 on the electrode mounting surface 62 of each of the electricity storage elements 61. Also, fitting portions 67, into which protruding portions 52 of the insulation protector 11 are fitted, are respectively provided on two end portions of the electrode mounting surface 62 of each of the electricity storage elements 61.
(19) The plurality of electricity storage elements 61 are arranged such that, on two electricity storage elements 61 that are adjacent each other, electrode terminals 63 that have different polarities are adjacent to each other (i.e. the positive electrode terminal 63A of one electricity storage element 61 and the negative electrode terminal 63B of another electricity storage element 61 that is adjacent to the electricity storage element 61 are adjacent to each other).
(20) The wiring module 10 is a member that is to be attached to a surface that is constituted by the electrode mounting surfaces 62 of the electricity storage elements 61 in the electricity storage element group 60. As shown in
(21) As shown in
(22) Also, in the present embodiment, as shown in
(23) Also, each of the insulation protectors 11 is provided with a positioning and holding portion 51 that is fitted into the fitting portion 66 of an electricity storage element 61, and protruding portions 52 that are fitted into the fitting portions 67 of electricity storage elements 61.
(24) Each of the bus bar holding portions 12 includes a housing wall 13 that has a square tubular shape and holds bus bars 40 therein so as to insulate the bus bars 40 from bus bars 40 that are adjacent thereto. The housing wall 13 also serves as a protection wall for electrode terminals 63 that are adjacent to each other.
(25) Next, the following describes the configurations of the bus bars 40 with reference to
(26) As shown in
(27) As shown in
(28) As shown in
(29) As shown in
(30) Specifically,
(31) The positioning and holding portion 44 positions the detection electrical wire 20, which has not been connected, in a direction (the direction indicated by the arrow Z in
(32) The crimp portion 45 is crimped onto the insulation coating 22 of the detection electrical wire 20 after the core wire 21 of the detection electrical wire 20 is connected.
(33) The wall portion 46 is located so as to face the crimp portion 45, with the routing space SP for the detection electrical wire 20 being interposed therebetween (see
(34) At the time of welding, as shown in
(35) Note that each bus bar 40 is provided with a through hole 49 that is cut out to form the crimp portion 45. The through hole 49 is used to crimp the crimp portion 45. The shapes of the crimp portion 45 and wall portion 46 are not limited to those shown in
(36) To assemble the above-described wiring module 10 according to the present embodiment, first, two insulation protectors 11 are coupled to each other. Next, bus bars 40 to which detection electrical wires 20 are connected are housed in the bus bar holding portions 12 of the insulation protectors 11.
(37) To connect the detection electrical wires 20 to the bus bars 40, the core wires 21 of the detection electrical wires 20 are connected to the first core wire connection portions 43A or the second core wire connection portions 43B in a state where the detection electrical wires 20 are positioned by the positioning and holding portions 44. Such connection is realized through ultrasonic welding, resistance welding, soldering, or the like. Next, the crimp portions 45 of the electrical wire connection portions 42 are crimped onto the insulation coatings 22 of the detection electrical wires 20 using the through holes 49 provided in the bus bars 40, and thus the detection electrical wires 20 are fixed to the electrical wire connection portions 42. Consequently, connection of the detection electrical wires 20 to the bus bars 40 is complete.
(38) The welded portions of the back surfaces (the lower surfaces) of the bus bars 40 housed in the bus bar holding portions 12 are exposed downward to the outside. Next, the detection electrical wires 20 connected to the electrical wire connection portions 42 of the bus bars 40 are disposed at predetermined positions in the insulation protectors 11.
(39) The wiring module 10 thus assembled is attached to the electrode mounting surfaces 62 of the electricity storage element group 60 using the protruding portions 52 of the insulation protectors 11, the fitting portions 67 of the electricity storage elements 61, and so on. At this time, the leading end portions (the upper surfaces) of the electrode terminals 63 abut against the lower surfaces of the bus bars 40, which are exposed downward to the outside. In this state, a laser is emitted to predetermined positions of the bus bars 40 using a laser irradiation device (not shown) that is provided above the wiring module 10, and thus the bus bars 40 and the electrode terminals 63 are welded to each other through laser welding. Thus, the electricity storage module 100 shown in
(40) The positioning and holding portion 44 (constituted by the crimp portion 45 and the wall portion 46) of an electrical wire connection portion 42 formed by utilizing a portion of a bus bar 40, specifically a portion of the copper thin plate 41B of the bus bar 40, has both the function of positioning a detection electrical wire 20 and the function of holding the detection electrical wire 20. Therefore, the bus bar 40 according to the present embodiment requires less installation space, and can position and hold the detection electrical wire 20.
(41) Also, the crimp portion 45 and the wall portion 46 that constitute the positioning and holding portion 44 can be easily formed in the end portion 41E of the bus bar 40 by, for example, punching out (stamping) and bending a metal plate (the copper thin plate 41B) that is a material of the bus bar 40.
(42) Also, the core wire connection portions 43 are provided on both sides of the positioning and holding portion 44. Therefore, the detection electrical wire 20 can be connected to the bus bar 40 in a direction that is selected from two directions that are 180 different from each other. This improves flexibility when attaching the bus bar 40 to the bus bar holding portion 12. That is, as shown in
Second Embodiment
(43) Next, the following describes a second embodiment with reference to
(44) As shown in
(45) The wall portions 46A that are separated from each other at two positions are respectively provided outside the two ends of the crimp portion 45 in a direction in which the detection electrical wire 20 is routed (the direction indicated by the arrow Y in
(46) With such a configuration of the positioning and holding portion 44A, the wall portions 46A are distributed at two positions, and thus three point holding is realized by the wall portions 46A and the crimp portion 45. Therefore, a longer section of the detection electrical wire 20 can be held compared to when a wall portion is located at only one position (compared to two point holding).
(47) Note that the shapes of the crimp portion 45 and wall portions 46A are not limited to those shown in
Third Embodiment
(48) Next, the following describes a third embodiment with reference to
(49) As shown in
(50) That is, the wall portions 46B that are separated from each other at two positions are provided at two positions outside the two ends of the crimp portion 45 in a direction in which the detection electrical wire 20 is routed (the direction indicated by the arrow Y in
(51) With such a configuration of the positioning and holding portion 44B, the detection electrical wire 20 is positioned and held by side portions (thick portions) of the wall portions 46B. When this configuration is employed, the wall portions 46B are formed by bending the metal plate 41B, which is the material of the bus bar 40, in the lengthwise direction of the electrical wire connection portion 42. Therefore, it is easier to form the wall portion 46 compared to when the wall portion 46 is formed by bending the metal plate 41B, which is a material of the bus bar 40, in the widthwise direction of the electrical wire connection portion 42, and this is advantageous in terms of the production yields of the wall portion 46.
(52) In the third embodiment, as shown in
(53) The shapes of the crimp portion 45 and wall portions 46B are not limited to those shown in
Fourth Embodiment
(54) Next, the following describes a fourth embodiment with reference to
(55) As shown in
(56) The bent protruding portion 44C includes a top portion 48 and tapered walls (examples of the routing walls) 47 that are respectively provided at the two ends of the top portion 48 in a direction in which the detection electrical wire 20 is routed (the direction indicated by the arrow Y in
(57) With such a configuration of the positioning and holding portion (bent protruding portion) 44C, a detection electrical wire 20 is inserted into the two insertion holes 47A so as to penetrate therethrough, and is routed. Thus, it is possible to position and hold the detection electrical wire 20 without forming the crimp portion 45 as the positioning and holding portion. Therefore, it is only necessary to form the bent protruding portion 44C as the positioning and holding portion, and thus it is easier to form the positioning and holding portion.
(58) Note that the shape of the bent protruding portion 44C is not limited to that shown in
Other Embodiments
(59) The technology disclosed in the present specification is not limited to the embodiments described in the above description with reference to the drawings, and for example, the following embodiments are included in the technical scope.
(60) In the above-described embodiments, as shown in a bus bar 40D in
(61) The above-described embodiments show an example in which the bus bars 40 and the electrode terminals 63 of the electricity storage elements 61 are connected through laser welding. However, the technology disclosed in the present specification is also applicable to a wiring module that has a configuration in which connection is realized by bolts and nuts fastened to each other. That is, the shape and configuration of the areas that are connected to the electrode terminals 63 of the bus bars are not limited to the shape and configuration shown in
(62) It is to be understood that the foregoing is a description of one or more preferred exemplary embodiments of the invention. The invention is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to particular embodiments and are not to be construed as limitations on the scope of the invention or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art. All such other embodiments, changes, and modifications are intended to come within the scope of the appended claims.
(63) As used in this specification and claims, the terms for example, e.g., for instance, such as, and like, and the verbs comprising, having, including, and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.
LIST OF REFERENCE NUMERALS
(64) 10: Wiring Module 11: Insulation Protector 12: Bus Bar Holding Portion 20: Detection Electrical Wire 21: Core Wire 22: Insulation Coating 40, 40A, 40B, 40C: Bus Bar 41E: End Portion of Bus Bar 42: Electrical Wire Connection Portion 43A: First Core Wire Connection Portion (Core Wire Connection Portion) 43AS, 43BS: Cutout Portion 44, 44A, 44B: Positioning and Holding Portion 44C: Bent Protruding Portion (Positioning and Holding Portion) 45: Crimp Portion 46, 46A, 46B: Wall Portion 46C: Restriction Wall 47: Tapered Wall (Routing Wall) 47A: Insertion Hole 48: Top Portion SP: Routing Space