VACUUM-BASED THERMAL MANAGEMENT SYSTEM
20180317344 ยท 2018-11-01
Inventors
Cpc classification
A61F2007/0292
HUMAN NECESSITIES
A61F7/02
HUMAN NECESSITIES
F28D15/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61F2007/0058
HUMAN NECESSITIES
A61F2007/0233
HUMAN NECESSITIES
H05K7/20809
ELECTRICITY
F28D15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/0266
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H05K7/20
ELECTRICITY
F28D15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61F7/02
HUMAN NECESSITIES
Abstract
A thermal management system and method are presented for cooling an entity. The system comprises: a closed loop fluid flow line for flow of a coolant while being transferred in between its liquid and gas phases; at least one cooling zone located within the flow line and comprising at least one cooling interface; a vacuum generator unit operable for creating and maintaining vacuum condition at the cooling zone to thereby reduce evaporation temperature of the coolant located in the cooling zone; and a condensation zone spaced apart from the cooling interface downstream thereof with respect to a direction of the coolant flow from the cooling zone along the closed loop path wherein the coolant is condensed to liquid phase.
Claims
1. A thermal management system for cooling an entity, the system comprising: (i) a closed loop fluid flow line for flow of a coolant while being transferred in between its liquid and gas phases, (ii) at least one cooling zone located within said flow line and comprising at least one cooling interface; (iii) a vacuum generator unit operable for creating and maintaining vacuum condition at the cooling zone to thereby reducing evaporation temperature of said coolant located in the cooling zone, (iv) a condensation zone spaced apart from the cooling interface downstream thereof with respect to a direction of the coolant flow from the cooling zone along said closed loop path wherein said coolant is condensed to liquid phase.
2. The system of claim 1, wherein operation of said vacuum generator and configuration of said flow line provide the reduced evaporation temperature of the coolant at said cooling interface permitting the cooling interface to be cooled to a desired temperature via latent heat, and condensation of coolant vapor at said condensation zone.
3. The system of claim 1 or 2, wherein said closed loop flow line is configured to provide a pressure difference between different zones along the closed loop path;
4. The system of claim 3, wherein said flow line comprises at least one restriction mechanism comprising at least one of the following: an orifice, a one-directional valve, and a varying cross section of said closed loop flow line; said at least one restriction mechanism providing said pressure difference between the different zones.
5. The system of claim 4, wherein said restriction comprising a body defining a liquid flow path therethrough between its inlet and outlet, said body being configured to define a curvilinear geometry of said flow path to obtain a turbulent flow of the liquid along said flow path.
6. The system of claim 4 or 5, wherein said body comprises one or more fins projecting from an inner wall to obtain a turbulent flow of the liquid along at least a portion of said flow path.
7. The system of any one of claims 4 to 6, wherein the restriction mechanism is configured and operable to affect liquid passing therethrough such that a pressure of liquid entering the restriction mechanism is higher than that of exiting liquid.
8. The system of any one of claims 1 to 7, wherein the cooling interface is in direct contact with said entity to be cooled, the system thereby providing Direct Contact Liquid Cooling (DCLC) of said entity.
9. The system of any one of claims 1 to 8, wherein the condensation zone is defined by a region of the flow line exposed to or having surrounding pressure.
10. The system of any one of claims 1 to 9, wherein the condensation zone is defined by a condenser unit to thereby provide pressure in the condenser unit increased above surrounding pressure.
11. The system of any one of claims 1 to 10, wherein said cooling interface is made of a material composition with high heat conductivity, said material composition comprising copper or aluminum.
12. The system of any one of claims 1 to 11, further comprising a control unit configured and operable to provide automatic control of the operation of said vacuum generator.
13. The system of any one of claims 1 to 12, comprising a plurality of the cooling interfaces.
14. The system of any one of claims 1 to 12, wherein the vacuum generator is a diaphragm vacuum pump.
15. The system of any one of claims 1 to 14, wherein the vacuum generator is connectable to an external power source.
16. The system of any one of claims 1 to 15, wherein said vacuum generator is configured to operate with a portable battery.
17. The system of any one of claims 1 to 16, comprising at least one of the following: reservoir; one or more splitters; coolant pipes forming said flow line; power wires; user interface; temperature sensor; transmitter; and processor and memory.
18. The system of any one of claims 1 to 17, configured as a portable unit.
19. The system of claim 18 configured to be wearable by a subject for cooling at least a part thereof in the vicinity of the cooling interface.
20. A system comprising an entity to be cooled, and the thermal management system of any one of claims 1 to 19 associated with said entity, said entity to be cooled being selected from: CPU, GPU, or any other electronic component which generates heat; a computer or any other electronic device that generates heat; pharmaceuticals; human organs.
21. The system of claim 20, wherein the entity to be cooled is an electronic component, in direct contact with the coolant.
22. The system of claim 21, wherein the coolant is transferred from liquid to gas phase while directly contacting the electronic component.
23. A method for cooling an entity comprising providing a coolant in a closed loop flow line; controllable applying partial vacuum, in a cooling zone, on a portion of said coolant to induce evaporation thereof; differentiating the pressure along said closed loop flow line to define a condensation zone, thereby allowing vapored coolant to flow downstream said condensation zone differentiated in pressure from the cooling zone, condensing said vapored coolant in the condensation zone to a liquid phase; and allowing said condensed coolant liquid to flow back to said cooling zone.
24. The method of claim 23, wherein said condensation is obtained by exposing the vapored coolant to the surrounding pressure.
25. The method of claim 23, wherein said condensation is obtained by condensing the vapored coolant to a pressure greater than the surrounding pressure.
26. The method of any one of claims 23 to 25, wherein said pressure differentiation is provided by at least one of the following: orifices, one directional valves, and varying cross section(s) along the closed loop flow line.
27. The method of any one of claims 23 to 26, comprising monitoring the temperature of said entity to be cooled and operating said controllable application of the partial vacuum.
28. The method of any one of claims 23 to 27, wherein said entity is selected from: an electronic component; an electronic device; a cooler; an organ; a pharmaceutical; and a subject's body.
29. A liquid flow line for use in cooling systems for controlling a liquid flow rate profile, the flow line comprising a flow restricting device located in at least a part of the flow line, said flow restricting device comprising a hollow body configured to allow a flow of liquid through an inner cavity thereof between an inlet and an outlet of the body, said hollow body having predetermined shape and geometry of the inner cavity thereof through which the liquid flows, and an arrangement of at least two fins projecting from an inner surface of the body for affecting the flow of the liquid and obtaining a turbulent flow thereof in the interior of the body, said predetermined shape and geometry of the inner cavity and said arrangement of the at least two fins being selected to provide a desired level of turbulence and a desired flow rate profile.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to better understand the subject matter that is disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION OF EMBODIMENTS
[0047] This is to describe in more details examples of a thermal management system of the invention, in particular a vacuum based closed loop cooling system for cooling an entity.
[0048] Referring to
[0049] The cooling zone may be in the form of a chamber (i.e. physical element having a cavity), or in a form of a region of the flow line (e.g. pipe), allowing a flow of a coolant therethrough. The cooling zone 104 defines/has one or more cooling interfaces, one such cooling interface 106 being shown in this schematic illustration, by which the cooling zone faces the entity to be cooled. In some embodiments, one or more of the structural borders of the cooling zone may serve as a cooling interface 106, such that it is in thermal contact with the entity to be cooled, directly or indirectly. The cooling zone is connected to a vacuum generator 108 in a way permitting the vacuum generator 108 to create and maintain/control vacuum conditions in the cooling zone 104.
[0050] It should be understood that the term vacuum generator used herein refers to any device that generates/induces vacuum through an active effect, e.g. a vacuum pump. A specific, but not limiting, example of a vacuum pump is a diaphragm vacuum pump, because the diaphragm provides a required resistant to a penetration of liquid therein. The term vacuum conditions as used herein refers to a pressure lower than the surrounding environment, usually lower than 1 atm. The pressure may also be lower than 0.9 atm, lower than 0.8 atm, lower than 0.7 atm, lower than 0.6 atm lower than 0.5 atm, lower than 0.4 atm, lower than 0.3 atm, lower than 0.2 atm, or lower than 0.1 atm.
[0051] The coolant is spread in the system and may be in a liquid phase or a gas phase. The coolant enters the cooling zone 104 in its liquid phase, while being exposed to vacuum conditions in the cooling zone. In said conditions, the liquid coolant boils at a relatively low temperature, i.e. a temperature lower than the boiling temperature of said coolant under atmospheric pressure. Accordingly, the coolant is transitioned into its gas phase while absorbing heat at the cooling zone 104, namely absorbing the thermal energy from the entity at the interface 106 of the cooling zone 104 (either being in direct contact with the cooling interface 106 or located in the vicinity of said interface). As previously described, the cooling interface 106 is defined by at least one of the cooling zone's borders, e.g. one or more of the inner walls of the chamber or that/those of the respective region of the flow line.
[0052] The coolant or cooling agent is selected such that it vaporizes at a relatively low pressure of e.g. less than 1 atm. (from about 0 atm. to about 1 atm.; from about 0 atm. to about 0.8 atm.; from about 0 atm. to about 0.5 atm.; from about 0 atm. to about 0.3 atm.; or about 0.3 atm.), in a relatively low temperature (in a pressure of 1 atm.) of e.g. not exceeding 40? C. (from about 0? C. to about 30? C.; from about 0? C. to about 20? C.; from about 0? C. to about 10? C.; from about 5? C. to about 25? C.; from about 10? C. to about 25? C.; from about 15? C. to about 25? C.; or from about 5? C. to about 20? C.). Examples of suitable coolants with such characteristics are Novec 7000 or C5F12, but it should be understood that the invention is not limited to any specific coolant.
[0053] The term about as used throughout the application means that a value noted subsequent to the term should be considered to be in a range covering values of up to 10% above and under the noted value.
[0054] The term cooling interface as used throughout the application refers to any element/surface that absorbs heat from an entity to be cooled. The entity to be cooled may for example be an electronic component, a human body, the air in a room or closed container, etc. Such a cooling interface (element/surface) may be in direct contact with such an entity or indirect contact therewith, e.g. via an interface or mediator or other heat conducting method, such as cooling pipes. Considering the flow line as a pipe assembly, the cooling interface may be constituted by a heat absorber coating on a portion/region of the pipe within the cooling zone.
[0055] The boiled coolant in its gas phase is flowing downstream the flow line 102 towards a condensation zone 110, which is defined by a pressure difference in said zone as compared to that of the cooling zone: the pressure in the condensation zone is higher than in the cooling zone. The condensation zone may be passive, meaning that the condensation zone 110 is under atmospheric pressure condition, namely the surrounding pressure, or a pressure below it, as long as the condensation zone 110 is under higher pressure than the cooling zone 104.
[0056] The term surrounding pressure throughout the application refers to the pressure level external to the system (typically ambient pressure), normally about 1 atm.
[0057] The pressure difference between the vacuum conditions in the cooling zone and the pressure in the condensation zone may be obtained by any known suitable flow restriction mechanism. This can be achieved by using variation of the cross-section of the flow line 102 in the different regions thereof, or using additional elements such as orifice(s), one-directional valve(s), etc.
[0058] The condensation zone 110 also may be active, namely pressurized zone achieved by a condenser.
[0059] The coolant is condensed to its liquid phase within the condensation zone 110, emitting the previously absorbed heat into the surrounding or through a heat exchanger (e.g. Plates Heat Exchanger). The condensation zone may be configured to be of relatively high heat conductivity to thereby emit efficiently the absorbed heat. In order to speed up the heat exchange in the condensation zone 110, a fan or any other cooling assembly may be applied to remove the heat being emitted in the condensation zone 110 from the vicinity of the condensation zone, i.e. to remove heated air. Such cooling assembly may be a part of the cooling system 100 and for example can be fixed to the flow line in or near to the condensation zone 110, or may be removably attachable thereto. The coolant then further flows, and in some embodiments may optionally be stored in a reservoir 111, as exemplified in
[0060] A more detailed embodiment of the cooling system 100 is exemplified in
[0061] The cooling interface 106 in this non limiting example is in direct contact with the entity 112 to be cooled. The entity that needs to be cooled can be, in non-limiting example, selected from: CPU, GPU, a subject's (human) body, body organs, tissues and different pharmaceuticals. The entity 112 can be also in direct contact with the coolant, such that the coolant evaporates thereon, namely the coolant changes its phase from liquid to gas while directly contacting the entity 112 being cooled. In a specific embodiment, the entity 112 that is in direct contact with the coolant liquid is an electronic component such as a CPU or a silicon chip.
[0062] This is exemplified in
[0063] Now referring back to
[0064] The control unit 116 is typically a computer/electronic device including inter alia a memory 120, a user interface 122, a data processor 118, as well as data input and output utilities. In some embodiments, the control unit 116 may also include a vacuum controller 119 configured and operable for activating and deactivating the operation of the vacuum generator 108 in order to achieve and maintain the desired temperature of the entity 112 and/or the environment conditions. To this end, the temperature conditions in the vicinity of the cooling interface (as described above) are monitored, and this data is used by the processor to operate the vacuum controller 119. Thus, the operation of the vacuum generator may be managed in accordance with the data provided by the thermocouple 114 or any other sensor, to maintain the entity 112 in a desired range of temperatures. The range of temperatures that may be obtained by the cooling system of the present invention may vary from about ?20? C. to about 40? C., e.g. ?20? C. to about 30? C., ?20? C. to about 25? C., from about ?15? C. to about 20? C., from about ?10? C. to about 20? C., from about ?5? C. to about 20? C., from about 0? C. to about 20? C., from about 0? C. to about 15? C., from about ?5? C. to about 15? C., from about ?5? C. to about 10? C., from about ?5? C. to about 5? C., or higher temperatures such as from 40? C. to about 50? C.
[0065] The operation of the vacuum generator 108 may be in a concomitant commands of increasing work load and/or activating an additional parallel cooling interface as will be also described below. It is to mention that the cooling system 100 is functioning and cooling also during the time slots when the vacuum generator is deactivated, though in less efficiency. A power source 124 is supplying power to the control unit 116. The power to the system may be supplied by an external power source, namely connected directly to the main power grid or by using a battery, namely portable power source. The power source 124 of the control unit 116 may also serve as a power source for the vacuum generator 108, or the vacuum generator may be associated with its own power supply (not shown here).
[0066] The cooling system 100 is differentiated in pressure along different zones of the flow line 102. In other words, the functionally different zones (cooling and condensation zones) are defined by regions of different pressure along the flow line. The pressure differentiation may be obtained by a flow restriction mechanism, defined by a geometry/shape of the closed loop flow line (or at least a portion thereof), such as varying cross section(s) along the closed loop flow line creating flow restriction zones and/or curvilinear geometry of the inner cavity of the flow line; or may be obtained by provision of restriction elements (physical elements).
[0067] A restriction element may be for example a one-directional valve, an orifice(s) or a hollow body having a varying cross section configured to create a turbulent flow. In this specific non limiting example, the restriction mechanism is constituted by restriction elements 126 in the form of valves located downstream of the cooling zone 104 and upstream of the condensation zone 110 and can be located anywhere along this path. In some other embodiments, supplemental restriction elements 126 can be located along the flow line to obtain pressure differentiation or for other purpose such as flow control of the coolant. In this example, such supplemental elements 128 (e.g. an orifice) are located between the condensation and cooling zones, so as to be upstream of the cooling zone 104 and downstream of the condensation zone 110, to maintain pressure difference between the condensation and cooling zones, and to control the flow of the coolant.
[0068] Examples for such restriction mechanisms/assemblies 128 are more specifically exemplified in
[0069] The second non-limiting example of the restriction assembly is exemplified in
[0070] Owing to the fact that the invention utilizes relatively low working pressure of the system, the system is more flexible to the material compositions of the body 150 and the fins 152, and they can thus be made of non-rigid materials, such as plastic, polymer, silicon, but also can be made of rigid materials, such as metals to withstand higher pressure or lower maintenance.
[0071] In another embodiment of the cooling system 100, exemplified in
[0072] The following are some specific but not limiting examples of how the cooling system of the invention can be used for cooling various entities.
[0073]
[0074] As illustrated in
[0075] As illustrated in
[0076] Thus, the present invention provides a novel approach for quick and effective cooling of various entities using a relatively simple system configuration. Those skilled in the art will readily appreciate that various modifications and changes can be applied to the above described embodiments of the invention without departing from its scope defined in and by the appended claims.