Method and Apparatus for the Production and for the Drawing-Off of a Web-Shaped Product

Abstract

Method and apparatus for producing and drawing-off a web-shaped product (2) with a production machine (1) and two clamp carriers (7.1, 7.2) with clamps (10.1, 10.2). The clamp carriers (7.1, 7.2) are driven moving back and forth parallel to a drawing-off direction of the web-shaped product (2). The clamp carriers (7.1, 7.2) are respectively drivable with a pair of drive spindles (14.1, 14.2), which are arranged in such a manner so that the web center of the web-shaped product (2) within the apparatus (6) extends in an area between the two drive spindles (14.1, 14.2) of the respective clamp carrier (7.1, 7.2). The method is characterized in that the web-shaped product (2) is produced with successive main sections (4.1, 4.2, 4.3, 4.4) and auxiliary sections (3.1, 3.2, 3.3, 3.4, 3.5), and that the clamps (10) are actuated in such a manner so that the opening and closing of the clamps (10) takes place only in the time segments of the production in which an auxiliary section (3.1, 3.2, 3.3, 3.4, 3.5) of the web-shaped product (2) is being produced.

Claims

1. Method for producing a web-shaped product (2) with a production machine (1) and with an apparatus (6) for drawing-off the web-shaped product (2) with two clamp carriers (7.1, 7.2) with clamps (10.1, 10.2) for the web-shaped product (2), as well as with drive means (9) by which the clamp carriers (7.1, 7.2) are driven moving back and forth parallel to a drawing-off direction of the web-shaped product (2), with the following method features: producing a web-shaped product (2); drawing-off the web-shaped product (2) by the back and forth moving motion of the clamp carriers (7) as well as opening and closing of the clamps (10.1, 10.2); applying a tension onto the web-shaped product (2) by actuating the drive means (9) of the clamp carriers (7.1, 7.2) with the clamps (10.1, 10.2); characterized in that the web-shaped product (2) is produced with successive main sections (4.1, 4.2, 4.3, 4.4) and auxiliary sections (3.1, 3.2, 3.3, 3.4, 3.5), and that the clamps (10) are actuated in such a manner so that the opening and closing of the clamps (10) takes place only in the time segments of the production in which an auxiliary section (3.1, 3.2, 3.3, 3.4, 3.5) of the web-shaped product (2) is being produced.

2. Method according to claim 1, in which the clamps (10) are actuated in such a manner so that only the already-produced auxiliary sections (3.1, 3.2, 3.3, 3.4, 3.5) of the web-shaped product (2) are grasped by the clamps (10).

3-6. (canceled)

7. Apparatus (6) for drawing-off a web-shaped product (2) from a production machine (1) with two clamp carriers (7.1, 7.2) with clamps (10.1, 10.2) for the web-shaped product (2) as well as with an apparatus frame (12) which comprises guide means (13) for the clamp carriers (7.1, 7.2), as well as with drive means (9) by which the clamp carriers (7.1, 7.2) are drivable moving back and forth in a shifting displacement range (8) parallel to a drawing-off direction of the web-shaped product (2), characterized in that each of the two clamp carriers (7.1, 7.2) is drivable with a pair of drive spindles (14.1, 14.2), wherein the drive spindles (14.1, 14.2) are arranged in such a manner so that the web center of the web-shaped product (2) extends in an area between the two drive spindles (14.1, 14.2) of the respective clamp carrier (7.1, 7.2) within the apparatus (6).

8. Apparatus (6) according to claim 7, in which the drive spindles (14) are arranged in a plane that extends parallel to a plane (15) in which the web-shaped product (2) extends, wherein the spacing distance of the one plane to the other plane is smaller than the three-fold diameter of the drive spindles (14).

9-15. (canceled)

Description

SHORT DESCRIPTION OF THE DRAWINGS

[0039] FIG. 1 a-f schematic illustration of an embodiment of the method according to the invention

[0040] FIG. 2 schematic illustration of an embodiment of the apparatus according to the invention in a side view

[0041] FIG. 3 section A-A of the apparatus according to FIG. 2

[0042] FIG. 4 schematic illustration of the apparatus according to FIG. 2 in a view from the top

[0043] The FIGS. 1a to 1f show successive method steps of an embodiment of the method according to the invention.

[0044] The production machinepresently a weaving machine 1produces successive pieces 2.1, 2.2 of a multi-layered woven fabric. Each one of the woven pieces 2.1, 2.2 consists of an auxiliary section 3 and a main section 4. The main section 4 is the basis for the end product, which is to be produced. The auxiliary sections 3 are generally significantly shorter than the main sections 4; they serve merely for separating and handling of the main sections 4. Generally different weave patterns are utilized for the two sections 3, 4 of a woven fabric piece 2.1 or 2.2 etc. that is to be produced. The switching-over between the two weaving styles or weave patterns for the two sections 3, 4 of a fabric piece 2.1, 2.2 etc. is achieved automatically with a running weaving machine 1. For this, weft insertion, loom formation, warp and product control are activated from an electronic control console in a way and manner that is known to the skilled artisan. The different weave patterns are stored in the form of electronic pattern data in the weaving machine control. The produced fabric pieces 2.1, 2.2 are most suitably led away from the weaving machine 1 in the horizontal direction. At the start of a new production, the first fabric section 2.1 is generally grasped by the operator and fed to the following drawing-off apparatus 6, which automatically carries out the further method steps from then on.

[0045] FIG. 1a shows that the weaving machine 1 has already produced a fabric piece 2.1 with a first auxiliary section 3.1 and a first main section 4.1, and that at the moment a second auxiliary section 3.2 is being produced, which is exiting the weaving machine 1 at the outlet 5. The outlet 5 is the so-called interlacing point or fabric edge of the woven fabric in the weaving machine 1. This is the point or the line at which an inserted weft thread is beat-up against the already produced fabric web 2 by means of a weaving reed and is bound-in by warp threads that form a loom shed. These details of the weaving machine 1 are known to the skilled artisan and therefore do not need to be further illustrated here.

[0046] The auxiliary section 3.1 that has already been produced is grasped by a clamp 10.1 in an apparatus 6 for drawing-off the fabric web 2, and is thereby connected with a first clamp carrier 7.1. The drawing-off apparatus 6 comprises two clamp carriers 7.1, 7.2 with clamps 10.1, 10.2 for the fabric web 2. Furthermore the apparatus 6 has drive means by which the clamp carriers 7.1, 7.2 can be driven moving back and forth parallel to a drawing-off direction of the fabric web 2. Several details of the drawing-off apparatus 6 are not illustrated in the FIGS. 1a-1f and are explained further below.

[0047] After the grasping of the auxiliary section 3.1 by the clamp 10.1 of the first clamp carrier 7.1, a tension in the drawing-off direction of the fabric web 2 is developed in the fabric piece 2.1 by the drive means of this clamp carrier 7.1. This tension is transmitted further on the weaving machine side via the warp threads up to the warp thread supplyfor example a warp beam or a bobbin creel.

[0048] The drawing-off of the warp threads from this warp thread supply is controlled via suitable drive or braking means. Generally a measuring apparatus is located in the weaving machine 1, with which measuring apparatus the tension in the warp threadsthat is the warp tension or the fabric tensioncan be measured. The measuring apparatus for the measuring can of course also be mounted in the area between the clamp carriers 7.1, 7.2 of the drawing-off apparatus 6 and the weaving machine 1. The measured tension is conveyed further to the control devices for the drive or braking apparatuses in the weaving machine 1 and if applicable also to the control devices for the drive means of the clamp carriers 7.

[0049] FIG. 1b shows that in the further progression of the embodiment of the method illustrated here, already a second main section 4.2 has been produced. During that, the first clamp carrier 7.1 was shifted or displaced in the drawing-off direction. In that regard, the tension in the fabric web 2 was maintained at a constant level by corresponding actuation of the drive or braking means. In FIG. 1b it is further shown that in the time segment in which a further auxiliary section 3.3 is being woven, the clamp 10.2 of the second clamp carrier 7.2 grasps the first auxiliary section 3.1 of the fabric piece 2.1 and connects it with the second clamp carrier 7.2.

[0050] Thereupon, via the drive means of the second clamp carrier 7.2, a tension is developed in the fabric piece 2.1 and thereafter the clamp 10.1 of the first clamp carrier 7.1 is opened.

[0051] While the auxiliary section 3.3 is still being produced by the weaving machine 1, the first clamp carrier 7.1 is again shifted or displaced back to its starting position at the inlet of the drawing-off apparatus 6.

[0052] In the reverse or backwards motion, the clamp carriers 7 have a significantly higher shifting speed than in the forwards operation. Possible shifting speeds are for example 200 mm per minute in the forwards operation (that is to say the production speed of the weaving machine) and 3000 mm per minute in the reverse or backwards operation. Depending on the type of the woven fabric, of course also other shifting speeds can be necessary. The drive means of the clamp carriers 7 are to be correspondingly designed or engineered for that.

[0053] The different speeds of the clamp carriers 7 in the different method steps are illustrated by diagonally extending arrows or double arrows in the FIGS. 1a-1f.

[0054] The state or condition after the previously described return shifting of the first clamp carrier 7.1 into the starting position is illustrated in FIG. 1c. In this position, the clamp 10.1 of the first clamp carrier 7.1 is again closed and thereby grasps the fabric web 2 at the auxiliary section 3.2. Thereby the tension in the fabric web 2 is again taken up by the first clamp carrier 7.1. The second clamp carrier 7.2 is still closed on the auxiliary section 3.1. The tension in the fabric web 2 between the second and the first clamp carrier 7.1, 7.2 can now be reduced because it plays no role for the production process in the weaving machine 1. It must simply be prevented that the fabric web 2 sags down between the clamp carriers 7.1, 7.2.

[0055] In FIG. 1d, the further progress of the method is to be seen. In the meantime, a further main section 4.3 has been produced by the weaving machine 1. In that regard, the two clamp carriers 7.1, 7.2 with the already-produced fabric pieces 2.1, 2.2 were further shifted or displaced at the production speed in the drawing-off direction. The clamp 10.2 of the second clamp carrier 7.2 at first still remains closed and it now again takes over the entire tension in the fabric web 2. Next the clamp 10.1 of the first clamp carrier 7.1 is opened and the first clamp carrier 7.1 is shifted or displaced again into its starting position at an elevated shifting speed. During this process the weaving machine 1 produces the auxiliary section 3.4.

[0056] FIG. 1e shows that at the end of the apparatus 6 facing away from the weaving machine 1, the woven fabric 2 is now taken over by an operator or by a further transport apparatusthis is illustrated symbolically by the arrow in the drawing-off direction. In the meantime, the clamp 10.1 of the first clamp carrier 7.1 has been closed on the auxiliary section 3.3, and the first clamp carrier 7.1 has again taken over the entire tension between weaving machine 1 and drawing-off apparatus 6. Now the clamp 10.2 of the second clamp carrier 7.2 can be opened. In a further method stepsee FIG. 1fnow the second clamp carrier 7.2 is shifted back into its starting position. In this time, the weaving machine 1 produces a further main section 4.4.

[0057] In parallel with this, the first clamp carrier 7.1 with the clamped auxiliary section 3.3 is shifted in the drawing-off direction. Just then the weaving machine 1 begins to produce the auxiliary section 3.5. Simultaneously the clamp 10.2 of the second clamp carrier 7.2 closes at the auxiliary section 3.3 and takes over the total or entire tension in the fabric web 2. As a next step, the clamp 10.1 of the first clamp carrier 7.1 opens, and it is shifted at an elevated shifting speed back into its starting position, where it then grasps the auxiliary section 3.4. Therewith a complete method cycle is completed. The two clamp carriers 7.1, 7.2 again have the positions as illustrated in FIG. 1a. The process continues from there on in a corresponding manner.

[0058] Through this method sequence or progression it is ensured that during the production of the main sections 4 of the fabric pieces 2.1, 2.2 etc., no transfer or taking-over of the drawn-off fabric web 2 from one to the other clamp carriers 7.1, 7.2 takes place. Thereby possibly arising inaccuracies in the progression due to slipping or stretched fabric, which could arise during the opening and closing of the clamps 10, only become effective during the production of the auxiliary sections 3. In the auxiliary sections 3, however, a possible deviating or fluctuating fabric quality plays no role or is irrelevant, because these sections are not used anyway in the end product which is produced from only the main sections 4. A further advantage of the embodiment of the method according to the invention as described here exists in that the clamps 10.1, 10.2 of the clamp carriers 7.1, 7.2 never grasp the fabric web 2 on the main sections 4 of the fabric pieces 2.1, 2.2, but rather always only on the auxiliary sections 3. A damaging of the main sections 4 by the clamps 10 is thereby completely excluded. That is especially suitable or sensible, for example, in the production of multi-layered woven fabrics for application in fiber composite structural components. The fibers of these fabrics are often very sensitive or delicate on their surface. Damages of the fibers or of the individual filaments of a fiber lead to problems in the following processing or treatment processes.

[0059] The FIGS. 2-4 show an embodiment of an apparatus 6 according to the invention for drawing-off a web-shaped product. Illustrated is the construction together with a weaving machine 1. The entire arrangement is suitable and able to carry out the above described method according to the invention. The apparatus 6 includes two clamp carriers 7.1 and 7.2 with clamps 10.1, 10.2 for the fabric web 2. An apparatus frame 12 is present, via which the apparatus 6 is supported on the floor. Guide tracks 13 for the clamp carriers 7 are arranged on the apparatus frame 12, which guide tracks, in the present example, are supported or braced on the apparatus frame 12 over the entire length of the possible travel or shifting displacement 8 of the clamp carriers 7. These guide tracks 13 can be embodied as profiled sliding guides or low-friction guides or as roller body guidesso-called ball guides. Thereby, a precise guidance of the clamp carriers 7 without larger deformations of the guide tracks 13 is achieved. In the present example embodiment, the guide tracks 13 are arranged symmetrically to the middle of the clamp carriers 7 in the direction of the width of the fabric web 2 (FIG. 3), in order to uniformly distribute the forces with which the clamp carriers 7 are supported in the apparatus 6.

[0060] The apparatus 6 further includes 2 pairs of drive spindles 14.1, 14.2, by which the clamp carriers 7.1, 7.2 are driven parallel to the drawing-off direction of the fabric web 2. One pair of these drive spindles 14.1, 14.2 is allocated to each clamp carrier 7.1, 7.2. The drive spindles 14 are arranged in such a manner so that the web center of the fabric web 2 within the apparatus 6 extends in an area between the two drive spindles 14 of the respective clamp carrier 7. Thereby, a symmetrical force introduction is achieved from the clamp carriers 7 into the drive spindles 14, when the clamp carriers 7 are under the tension of the fabric web 2.

[0061] In the present example, the drive spindles 14 are arranged in the same plane 15 in which the fabric web 2 also extends in the apparatus 6. This is more advantageous than an arrangement in different parallel planes with a large vertical spacing distance between fabric web 2 and drive spindles 14, because thereby undesired deformations of the clamp carriers 7 and of the drive spindles 14 can arise under high tensions.

[0062] The drive spindles 14 are presently arranged symmetrically to the middle of the clamp carriers 7 in the direction of the width of the fabric web 2. This also serves for the symmetrical introduction of forces into both drive spindles 14.1 or 14.2 of the respective clamp carrier 7.1 or 7.2. This pertains at least when the fabric web 2 is similarly drawn or pulled through the apparatus 6 symmetrically to the middle of the clamp carriers 7.1, 7.2 with respect to the width of the fabric web.

[0063] So that fabric webs 2 with different widths can be drawn-off, the clamps 10.1, 10.2 of the clamp carrier 7.1, 7.2 are respectively constructed of several pairs of clamp segments. This can best be seen in FIG. 4. These clamp segments are arranged next to one another distributed over the width of the clamp carriers 7. Each one of these clamp segments can be driven with a clamp actuator 11 independently of the other clamp segments. That is to say, the pairs of clamp segments allocated to one another respectively form a clamp 10 that can be opened or closed independently of the other clamps. In the present example, pneumatic cylinders are used as clamp actuators 11. Of course, other types of actuators 11for example hydraulic or electromagnetic actuators 11can also be used for operating the clamps 10.

[0064] FIG. 4 shows the apparatus 6 for drawing-off the fabric web 2 in a view from the top. One recognizes that the drive spindles 14 extend over the entire length of the travel or shifting range 8. Each pair of drive spindles 14.1, 14.2, by which one of the two clamp carriers 7.1, 7.2 is drivable, is supported in the respective other clamp carrier 7.2, 7.1. Spindle nuts 16 are provided in the clamp carriers 7 at that location where the drive forces of the drive spindles 14 are applied onto the respective clamp carrier 7. Upon rotation of the spindle, these spindle nuts 16 transmit tension or compression forces in the drawing-off direction onto the respective clamp carrier 7.

[0065] Bearing bushings, which are not further illustrated, are provided at the location where the two drive spindles 14.2 or 14.1 of the respective one clamp carrier 7.2 or 7.1 are guided through the respective other clamp carrier 7.1, 7.2, wherein these bearing bushings ensure a support or bracing of the drive spindles of the one clamp carrier 7.2 or 7.1 in the respective other clamp carrier 7.1 or 7.2. Thereby, excessive bending of longer drive spindles 14 is reduced.

[0066] Each one of the drive spindles 14 is drivable with its own drive motor 9. The rotational moment or torque of the drive motors 9 can be measured in a known manner, e.g. via the current consumption of the electronic motor controller, and can be used for actuating the drive motors 9. The position determination of the two clamp carriers 7 within the apparatus 6 is achieved, for example, via an inductive displacement or travel distance measuring systempossibly in the area of the guide tracks 13or via incremental signal transmitters within the drive motors 9. Thereby the current position of the respective clamp carrier 7 is determined from the number of the pulses or rotations of the drive motors 9 via the spindle pitch.

[0067] The drive motors 9 for the drive spindles 14 are presently mounted at the end of the apparatus 6 that faces away from the weaving machine 1. On this side, axial bearings of the drive spindles are also provided in the apparatus frame. The tensions in the fabric web 2 therefore produce tension forces in the drive spindles 14. Compressive forces can arise in the drive spindles 14 only during the return shifting of the clamp carriers 7 contrary to the drawing-off direction. These are, however, small so that no danger of impermissible deformations or even kinking or buckling exists.

[0068] The present embodiment of the apparatus 6, on the second clamp carrier 7.2, comprises two drawing-off rollers 17, 18 that form an adjustable roller gap therebetween. For adjusting the roller gap, the upper drawing-off roller 17 can be brought into different positions perpendicularly to the fabric web 2. A suitable actuator 19for example a geared motor with spindleserves for this positioning relative to the fabric web 2. For the drive, the lower drawing-off roller 18 includes, for example in the interior, an electric drum motorhowever also other drive types with motors outside of the drawing-off roller 18 are also possible. It is also conceivable to drive the upper drawing-off roller 17 or both rollers 17, 18. With this roller pair 17, 18, the drawn-off fabric web 2 can be further transported on the far side of the second clamp carrier 7.2. Moreover, if needed, the already drawn-off fabric web 2 can be supported with this roller pair 17, 18 while the second clamp carrier 7.2 is on the return travel path from its end position into the starting position (see FIGS. 1e and 1f).

[0069] With the described apparatus, other method sequences can also be realized. For example, it would also be possible to control the sequence so that during most of the method steps the complete tension of the fabric web is taken up not by the first clamp carrier but rather by the second clamp carrier, whereby the first clamp carrier in these phases only develops an auxiliary tension which serves to prevent an excessive sagging of the fabric web. In order to ensure the safety of the operators, the open accessible travel or shifting ranges of the clamp carriers 7, the roller gap between the drawing-off rollers, and the running drive spindles 14 are protected by safety light barriers, which are not illustrated. In that regard, safety light barriers are utilized that still reliably indicate an interruption of the light beam or light curtain even with a changed spacing distance between the emitter and the receiver.

REFERENCE NUMBERS

[0070]

TABLE-US-00001 1 production machine, weaving machine 2 web-shaped product, fabric web 2.1, 2.2 fabric pieces 3.1, 3.2, 3.3, 3.4, 3.5 auxiliary sections of the fabric piece 4.1, 4.2, 4.3, 4.4 main sections of the fabric piece 5 outlet of the production machine 6 apparatus for drawing-off 7.1, 7.2 first, second clamp carrier 8 travel or shifting displacement of the clamp carriers 9 drive motors 10.1, 10.2 clamps 11 actuator for operating the clamps 12 apparatus frame 13 guide track for clamp carrier 14.1, 14.2 pairs of drive spindles 15 fabric plane 16 spindle nuts 17 drawing-off roller top 18 drawing-off roller bottom 19 actuator for adjusting roller gap