HIGH-RESOLUTION FET VDS ZERO-VOLT-CROSSING TIMING DETECTION SCHEME IN A WIRELESS POWER TRANSFER SYSTEM
20180316339 ยท 2018-11-01
Inventors
- Jingwei Xu (Plano, TX, US)
- Vijayalakshmi Devarajan (Plano, TX)
- Gangqiang Zhang (Plano, TX)
- Angelo William Pereira (Plano, TX, US)
Cpc classification
H02J7/00711
ELECTRICITY
H02M1/0058
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Methods and apparatus for detecting zero-volt crossing in a field-effect transistor. A comparator compares a drain-to source voltage of the transistor to a threshold voltage. A gate voltage signal of the transistor is provided to a clock input of the comparator such that said gate voltage signal is used to latch a result of said comparison to an output of the comparator. A control function with respect to the transistor is performed based on the value of the comparator output.
Claims
1. A control module for controlling a field-effect transistor having a gate, a drain and a source, the control module comprising: a comparator operable to receive the drain-to-source voltage of the transistor and compare it to a threshold voltage, the comparator comprising a clock input operable to receive a gate voltage of the transistor, wherein said received gate voltage is used to latch a result of said comparison to an output of the comparator; and control circuitry operable to receive said comparator output and to perform a control function with respect to the transistor based on the value of the comparator output.
2. The control module of claim 1 wherein the comparator comprises: a first output configured to provide an on-late flag indicative of whether the gate voltage turned the transistor on before or after the drain-to-source voltage went from high to low, wherein a rising edge of said received gate voltage is used to latch a result of said comparison to said first output of the comparator; and a second output configured to provide an off-late flag indicative of whether the gate voltage turned the transistor off before or after the drain-to-source voltage went from low to high, wherein a falling edge of said received gate voltage is used to latch a result of said comparison to said second output of the comparator.
3. The control module of claim 2 wherein the control circuitry is operable to perform at least one control function with respect to the transistor based on the value of the on-late flag and the value of the off-late flag.
4. The control module of claim 3 wherein the control circuitry is operable to adjust the timing of the rising edge of a gate driver signal driving the transistor based on the value of the on-late flag, and to adjust the timing of the falling edge of the gate driver signal based on the value of the off-late flag.
5. The control module of claim 3 wherein the control circuitry is operable to adjust the timing of the rising edge of a pulse-width modulation (PWM) signal used to generate a gate driver signal driving the transistor based on the value of the on-late flag, and to adjust the timing of the falling edge of the PWM signal based on the value of the off-late flag.
6. The control module of claim 5 wherein the control circuitry is operable to average the value of the on-late flag over a plurality of PWM cycles and to average the value of the off-late flag over a plurality of PWM cycles, and to adjust the timing of the rising edge of the PWM signal based on the average value of the on-late flag and to adjust the timing of the falling edge of the PWM signal based on the average value of the off-late flag.
7. A control module for controlling a field-effect transistor having a gate, a drain and a source, the control module comprising: a drain-to-source voltage comparator operable to receive the drain-to-source voltage (V.sub.ds) of the transistor and compare it to a V.sub.ds threshold, the V.sub.ds comparator having at least one output configured to provide a V.sub.ds edge transition signal indicative of V.sub.ds crossing the V.sub.ds threshold; a gate-to-source voltage comparator operable to receive the gate-to-source voltage (V.sub.gs) of the transistor and compare it to a V.sub.gs threshold, the V.sub.gs comparator having at least one output configured to provide a V.sub.gs edge transition signal indicative of V.sub.gs crossing the V.sub.gs threshold; at least one latching element having a data input, a clock input, and an output, the data input operably coupled to receive a V.sub.ds edge transition signal from the V.sub.ds comparator and the clock input operably coupled to receive a V.sub.gs edge transition signal from the V.sub.gs comparator such that the V.sub.gs edge transition signal serves to latch the V.sub.ds edge transition signal to the latch output.
8. The control module of claim 7 further comprising a delay-matching module operably coupled to receive the V.sub.ds edge transition signal from the V.sub.ds comparator and the V.sub.gs edge transition signal from the V.sub.gs comparator, apply a matching delay to at least one of the V.sub.ds edge transition signal and the V.sub.gs edge transition signal to compensate for any disparity in delays inherent in the V.sub.ds comparator and the V.sub.gs comparator, and to provide a delay-adjusted V.sub.ds edge transition signal to the data input of the at least one latching element and a delay-adjusted V.sub.gs edge transition signal to the clock input of the at least one latching element.
9. The control module of claim 7 further comprising control circuitry operable to receive the output of the at least one latching element and to perform a control function with respect to the transistor based on the value of said output of the at least one latching element.
10. The control module of claim 7 wherein the at least one latching element comprises at least one D flip-flop.
11. The control module of claim 7 wherein: the V.sub.ds comparator comprises first and second outputs, the first output configured to provide a V.sub.ds rising-edge signal indicative of V.sub.ds rising above the V.sub.ds threshold, the second output configured to provide a V.sub.ds falling-edge signal indicative of V.sub.ds falling below the V.sub.ds threshold; and the V.sub.gs comparator comprises first and second outputs, the first output configured to provide a V.sub.gs rising-edge signal indicative of V.sub.gs rising above the V.sub.gs threshold, the second output configured to provide a V.sub.gs falling-edge signal indicative of V.sub.gs falling below the V.sub.gs threshold.
12. The control module of claim 11 wherein the at least one latching element comprises: a first latching element having a data input, a clock input, and an output, the data input operably coupled to receive the V.sub.ds falling-edge signal from the V.sub.ds comparator and the clock input operably coupled to receive the V.sub.gs rising-edge signal from the V.sub.gs comparator such that the V.sub.gs rising-edge signal serves to latch the V.sub.ds falling-edge signal to the latch output, the latch output thus serving as an on-late flag indicative of whether the V.sub.gs signal turned the transistor on before or after the drain-to-source voltage went from high to low; and a second latching element having a data input, a clock input, and an output, the data input operably coupled to receive the V.sub.ds rising-edge signal from the V.sub.ds comparator and the clock input operably coupled to receive the V.sub.gs falling-edge signal from the V.sub.gs comparator such that the V.sub.gs falling-edge signal serves to latch the V.sub.ds rising-edge signal to the latch output, the latch output thus serving as an off-late flag indicative of whether the V.sub.gs signal turned the transistor off before or after the drain-to-source voltage went from low to high.
13. The control module of claim 12 further comprising control circuitry operable to receive the on-late flag and the off-late flag and to perform at least one control function with respect to the transistor based on the value of the on-late flag and the value of the off-late flag.
14. The control module of claim 12 further comprising: a first delay-matching element operable to apply a matching delay to the V.sub.ds rising-edge signal to compensate for any disparity in delays inherent in the V.sub.ds comparator and the V.sub.gs comparator, and to provide a delay-adjusted V.sub.ds rising-edge signal to the data input of the second latching element; a second delay-matching element operable to apply a matching delay to the V.sub.ds falling-edge signal to compensate for any disparity in delays inherent in the V.sub.ds comparator and the V.sub.gs comparator, and to provide a delay-adjusted V.sub.ds falling-edge signal to the data input of the first latching element; a third delay-matching element operable to apply a matching delay to the V.sub.gs falling-edge signal to compensate for any disparity in delays inherent in the V.sub.ds comparator and the V.sub.gs comparator, and to provide a delay-adjusted V.sub.gs falling-edge signal to the clock input of the second latching element; and a fourth delay-matching element operable to apply a matching delay to the V.sub.gs rising-edge signal to compensate for any disparity in delays inherent in the V.sub.ds comparator and the V.sub.gs comparator, and to provide a delay-adjusted V.sub.gs rising-edge signal to the clock input of the first latching element.
15. A method of controlling a field-effect transistor, comprising: comparing, with a comparator, a drain-to source voltage of the transistor to a threshold voltage; providing a gate voltage signal of the transistor to a clock input of the comparator such that said gate voltage signal is used to latch a result of said comparison to an output of the comparator; and performing a control function with respect to the transistor based on the value of the comparator output.
16. The method of claim 15 further comprising: providing, at a first output of the comparator, an on-late flag indicative of whether the gate voltage signal turned the transistor on before or after the drain-to-source voltage went from high to low; providing, at a second output of the comparator, an off-late flag indicative of whether the gate voltage signal turned the transistor off before or after the drain-to-source voltage went from low to high; latching a result of said comparison to said first output of the comparator in response to receiving a rising edge of the gate voltage signal at said clock input; and latching a result of said comparison to said second output of the comparator in response to receiving a falling edge of the gate voltage signal at said clock input.
17. The method of claim 16 wherein said performing a control function comprises performing at least one control function with respect to the transistor based on the value of the on-late flag and the value of the off-late flag.
18. The method of claim 17 wherein said performing a control function comprises adjusting the timing of the rising edge of a gate driver signal driving the transistor based on the value of the on-late flag and adjusting the timing of the falling edge of the gate driver signal based on the value of the off-late flag.
19. The method of claim 18 wherein said performing a control function comprises adjusting the timing of the rising edge of a pulse-width modulation (PWM) signal used to generate a gate driver signal driving the transistor based on the value of the on-late flag and adjusting the timing of the falling edge of the PWM signal based on the value of the off-late flag.
20. The method of claim 19 wherein said performing a control function comprises averaging the value of the on-late flag over a plurality of PWM cycles, averaging the value of the off-late flag over a plurality of PWM cycles, adjusting the timing of the rising edge of the PWM signal based on the average value of the on-late flag, and adjusting the timing of the falling edge of the PWM signal based on the average value of the off-late flag.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
DETAILED DESCRIPTION
[0012] Illustrative aspects of the present disclosure are directed to techniques for achieving accurate and efficient zero-volt crossing detection in a high-frequency zero-volt-switching system. For purposes of illustration, the zero-volt-crossing detection methods of the present disclosure will be described with respect to an A4WP wireless power transfer and charging system. However, it will be appreciated by those of skill in the art that aspects of the present disclosure are applicable to substantially any system that employs zero-volt switching.
[0013]
[0014] Primary-side inductor L.sub.primary inductively coupled across air gap M to secondary-side inductor L.sub.secondary. On the secondary side 115 of the wireless power transfer system 100, an LC tank circuit comprising secondary-side inductor L.sub.secondary and secondary-side capacitor C.sub.secondary is coupled to tank nodes N3 and N4. The tank node N3 is coupled to a first terminal of the secondary-side inductor L.sub.secondary. The secondary-side capacitor C.sub.secondary is coupled between the second terminal of inductor L.sub.secondary and tank node N4. A secondary-side control module 120, which in an illustrative embodiment comprises an integrated circuit controller, generates control signals and provides them to external switches Q5, Q6, Q7 and Q8 arranged in an H-bridge configuration. In illustrative embodiments, the primary-side control module 110 and the secondary-side control module 120 are part of a single integrated circuit. In the illustrative embodiment shown in
[0015] In illustrative embodiments, an integrated phase-locked loop (PLL) (not shown) locks onto an external high-frequency crystal oscillator (also not shown). The phase-locked loop is illustratively integrated on the same integrated circuit as the primary-side control module 110 and the secondary-side control module 120. The primary-side control module 110 includes a digital pulse-width modulation (PWM) generation state machine that works in tandem with the phase-locked loop to generate the driving waveforms that drive four gate-driver circuits in the primary-side control module 110. The four gate-driver circuits, in turn, drive the gates of the primary-side transistors Q1, Q2, Q3 and Q4 and the series LC resonant tank in order to transmit power across the air gap M. On the secondary side 115, the recovered signal captured across the resonator capacitor C.sub.secondary is sliced to generate the digital reference signal for the phase-locked loop. The secondary-side control module 120 includes a PWM generation state machine seeks to drive the gates of the transistors Q5, Q6, Q7 and Q8 of the secondary-side H-bridge for synchronous rectification. In order to maximize efficiency on the primary side 105 and the secondary side 115, it is important to optimize the switching times for the transistors Q1-Q8. Zero-volt switching (ZVS) is an effective means of optimizing these switching times. Precise zero-volt crossing (ZVC) detection is crucial for maximizing the efficiency of a ZVS scheme.
[0016] A zero-volt switching event determines the turn-on event of each of the primary-side transistors Q1-Q4. The turn-off edge is conveniently synced to the reference clock, which sets up the timing reference of the whole system. On the secondary side 115, the timing reference is based on the current waveform I.sub.P through the primary-side inductor L.sub.primary. The secondary-side control module 120 performs synchronous rectification that emulates a full bridge diode rectifier. Zero-volt switching conditions are detected for both turn-on and turn-off edges of the secondary-side transistors Q5-Q8.
[0017] To illustrate aspects of switching control in accordance with the present disclosure, the operation and control of transistor Q1 will now be described. It is to be understood that this description regarding transistor Q1 also pertains to the other primary-side transistors Q2-Q4, as well as, in many respects, the secondary-side transistors Q5-Q8. The drain-to-source voltage signal V.sub.ds of transistor Q1 is complex due to the ringing generated by the bond wires of the transistor. The additional voltage resulting from L.sub.primary(dI.sub.P/dt) can be greater than I.sub.dsR.sub.ds. A ZVS detection circuit in the primary-side control module 110 detects if the V.sub.ds of the corresponding transistor Q1 is above or below a predetermined threshold V.sub.TH-ds. In an illustrative embodiment, the ZVS detection circuit includes a comparator that compares V.sub.ds to the predetermined threshold V.sub.TH-ds.
[0018] When the V.sub.gs signal transitions from low to high, as indicated by the V.sub.gs crossing a gate-to-source threshold voltage V.sub.TH-gs, the result of the comparison of the V.sub.ds signal to the drain-to-source threshold voltage V.sub.TH-ds is latched to the ON_LATE output of the comparator 200. If the drain-to-source voltage V.sub.ds is less than the threshold voltage when the V.sub.gs signal goes high (thereby latching the comparator output), the ON_LATE output signal becomes (or remains) 1 (logic-high), indicating that the gate-driver signal went high (turning the transistor Q1 on) after the V.sub.ds signal dropped to zero. Thus it can be said that the gate-driver signal turned the transistor Q1 on late. If, on the other hand, the drain-to-source voltage V.sub.ds is still greater than the threshold voltage when the V.sub.gs signal goes high, the ON_LATE output signal becomes (or remains) 0 (logic-low), indicating that the gate-driver signal went high before the V.sub.ds signal dropped to zero. Note that the V.sub.ds signal can change earlier than, or later than, the gate-driver signal switches the transistor on or off due to the effects of current driven through the LC tank circuit by the associated load. In either case, V.sub.ds will become low before V.sub.gs becomes high. For maximum switching efficiency, it is desirable that the gate-driver signal (and therefore the V.sub.gs signal) goes high and the V.sub.ds signal goes low as close to simultaneously as possible.
[0019] When the V.sub.gs signal transitions from high to low, the result of the comparison of the V.sub.ds signal to the threshold voltage V.sub.TH-ds is latched to the OFF_LATE output of the comparator 200. If the drain-to-source voltage V.sub.ds starts to rise and crosses the threshold voltage V.sub.TH-ds immediately after the V.sub.gs signal goes low (thereby latching the comparator output), the OFF_LATE output signal becomes (or remains) 1 (logic-high), indicating that the gate-driver signal held the transistor Q1 on and kept V.sub.ds low, otherwise the LC tank circuit would have driven V.sub.ds high (to its off-state voltage level). Thus it can be said that the gate-driver signal turned the transistor Q1 off late. If, on the other hand, the drain-to-source voltage V.sub.ds doesn't immediately rise when the V.sub.gs signal goes low, the OFF_LATE output signal becomes 0 (logic-low), indicating that the gate-driver signal went low before the V.sub.ds signal dropped to zero. For maximum switching efficiency, it is desirable that the gate-driver signal (and therefore the V, signal) goes low and the V.sub.ds signal goes high as close to simultaneously as possible.
[0020]
[0021] As mentioned above, when the V.sub.gs signal goes low, the result of the comparison of the drain-to-source voltage V.sub.ds to the threshold voltage V.sub.TH-ds is latched to the OFF_LATE output. At a time t.sub.2 in
[0022] At a time t.sub.3 in
[0023] In illustrative embodiments, a PWM state machine in the primary-side control module 110 uses the latched outputs from the V.sub.ds comparators corresponding to each of the primary-side transistors Q1-Q4 to regulate control bits to the phase-locked loop. Similarly, a PWM state machine in the secondary-side control module 120 uses the latched outputs from the V.sub.ds comparators corresponding to each of the secondary-side transistors Q5-Q8 to regulate control bits to the phase-locked loop. The PWM state machines employ control algorithms that seek to obtain locking positions for the rising and falling edges of the gate-driver waveforms. These algorithms illustratively employ an initial pulse-width value for the gate-driver waveforms. For example, in an illustrative embodiment, the hard-coded values for the initial pulse widths at the beginning of the search algorithm are set to ?40% DC on the primary side and ?10% DC on the secondary side. During operation, the pulse widths are then adjusted dynamically based on the values of the ON_LATE and OFF_LATE flags (illustratively averaged over multiple PWM cycles) in order to maximize the alignment of the V.sub.ds and V.sub.gs signals.
[0024] In an illustrative embodiment, the primary-side PWM state machine and the secondary-side PWM state machine each first seeks to lock the rising edge of the gate-driver waveform to the ON_LATE flag. This is done by successively shifting the position of the rising edge of the gate-driver signal until the ON_LATE flag changes state. In illustrative embodiments, the time period between position changes is programmable via non-volatile memory (NVM) and can be tuned based on the bandwidth requirements of the system. The PWM state machine next repeats the process for the falling edge. The PWM state machine performs this process with respect to all four external transistors (transistors Q1-Q4 for the primary-side PWM state machine and transistors Q5-Q8 for the secondary-side PWM state machine). When both the rising and falling edges for all four external transistors have attained optimal positions for zero-volt switching, the state machine toggles the edges around those positions.
[0025]
[0026] V.sub.gs comparator 420 receives the gate-to-source voltage V.sub.ds and compares it to a predetermined value that corresponds to the turn-on threshold voltage of the associated transistor. In an illustrative embodiment, the V.sub.gs input of the V.sub.gs comparator 420 is coupled directly to the gate-up and gate-down pins of the gate-driver circuit. The Vg.sub.s comparator 420 has two outputs, referred to herein as ON_CLK and OFF_CK. The ON_CLK output responds to the rising edge of the V.sub.ds signal by going high when the V.sub.gs signal rises above the voltage threshold V.sub.TH-gs. The OFF_CLK output responds to the failing edge of the V.sub.ds signal by going high when the V.sub.gs signal drops below the voltage threshold V.sub.TH-gs.
[0027] The V.sub.ds comparator 410 and V.sub.gs comparator 420 are both subject to an inherent amount of delay. That is, there is an inherent amount of delay between the time that the V.sub.ds signal changes state (i.e., rises above, or drops below, the voltage threshold V.sub.TH-ds) and the time that the corresponding V.sub.ds output (RISE_P or FALL_P) changes state (i.e., goes high or goes low). Likewise, there is an inherent amount of delay between the time that the V.sub.gs signal changes state (i.e., rises above, or drops below, the voltage threshold V.sub.TH-gs) and the time that the corresponding V.sub.ds output changes state. The amount of delay introduced by the V.sub.ds comparator 410 and V.sub.gs comparator 420 can vary from part to part, and also in response to process variance. The delay matching/trimming module 430 includes circuitry that accounts for and adjusts for these inherent delays. Each of the outputs of both the V.sub.ds comparator 410 and the V.sub.gs comparator 420 are provided to a delay element in the delay matching/trimming module 430. Specifically, the RISE_P signal is provided to delay element 435, the FALL_P signal is provided to delay element 440, the OFF_CLK signal is provided to delay element 445, and the ON_CLK signal is provided to delay element 450. Each of the delay elements 435-450 also includes a trim input (not shown) for receiving a trim value that dictates an amount of delay that is to be introduced by the corresponding delay element. These trim values can be determined during or after manufacture by various methods that can include testing. In an illustrative embodiment, the trim values are stored in non-volatile memory. In this way, the delay matching/trimming module 430 can compensate for the delays inherent in the V.sub.ds comparator 410 and V.sub.gs comparator 420. In illustrative embodiments, the delay matching/trimming module 430 also compensates for the delay that exists between the time that the PWM signal controlling the gate-driver circuit changes state and the time that the gate voltage changes in response thereto.
[0028] The delay matching/trimming module 430 thus produces delay-adjusted versions of the signals received from the V.sub.ds comparator 410 and V.sub.gs comparator 420. Specifically, delay element 435 outputs a signal referred to herein as RISE_P_DLY, delay element 440 outputs a signal referred to herein as FALL_P_DLY, delay element 445 outputs a signal referred to herein as OFF_CLK_DLY, and delay element 450 outputs a signal referred to herein as ON_CLK_DLY.
[0029] The output latches and averaging logic module 460 receives the delay-adjusted outputs of the V.sub.ds comparator 410 and V.sub.gs comparator 420 from the delay matching/trimming module 430. The output latches and averaging logic module 460 implements the latching of the outputs of the V.sub.ds comparator 410 at times dictated by the rising and falling edges of the V.sub.gs signal as represented by the outputs of the V.sub.gs comparator 420. In the illustrative embodiment represented by
[0030] D flip-flop 465 receives the RISE_P_DLY signal from the delay matching/trimming module 430 at its D input and receives the OFF.CLK.DLY signal at its clock input. Thus, when the OFF_CLK_DLY signal goes high, indicating that the gate-to-source voltage V.sub.gs has gone low, the value existing at the D input, i.e., the value of the RISE_P_DLY signal, is latched to the output Q as the OFF_LATE flag. This value will be a digital 1 (logic-high) if the V.sub.ds voltage rose above the V.sub.ds threshold V.sub.TH-ds before the V.sub.gs signal dropped below the V.sub.gs threshold V.sub.TH-gs. In other words, OFF_LATE=1 indicates that the transistor turned off late, i.e., after the drain-to-source voltage rose above its threshold V.sub.TH-ds.
[0031] As explained above with respect to
[0032]
[0033] As can be seen in
[0034]
[0035] While some examples of a zero-volt-crossing detection scheme using a V.sub.ds comparator that uses the gate voltage of the transistor as a clock input to latch the comparator output have been described in detail herein, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art. For example, while aspects of the disclosure are described herein with respect to wireless power transfer system, aspects of the disclosure can also be implemented with regards to substantially any system that employs zero-volt switching.