ROTATIONAL MECHANICAL TRANSFORMER APPARATUS AND METHODS
20180313325 ยท 2018-11-01
Inventors
- Vujo Gordic (Uzice, RS)
- Branislav Djolevic (Montgomery Village, MD, US)
- Miodrag Cekic (Bethesda, MD, US)
Cpc classification
F03C1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D9/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04C14/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P80/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02K7/1823
ELECTRICITY
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03C1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03C1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/18
ELECTRICITY
F04C14/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rotational mechanical transformer has been arranged for transfer and transformation of velocity, force, angular momentum, torque, energy/work, energy density, and pressure, associated with at least one rotating device. The transformer includes an actuator having at least one cylinder arranged to contain the at least one working fluid, an externally supported shaft and a drive shaft having parallel axes orthogonally displaced by a predetermined displacement, and each respectively connected to at least one connecting arm and at least one additional connecting arm. The at least one cylinder includes at least one actuator rod and at least one blind end each respectively connected with at least one revolving eccenter axle and the at least one drive shaft, and have been arranged to allow for angular displacements of the at least one actuator with respect to the parallel axis.
Claims
1. A rotational mechanical transformer arranged for transfer and transformation of velocity, force, angular momentum, torque, energy/work, energy density, and pressure associated with at least one rotating device containing at least one working fluid comprising: at least one actuator including at least one cylinder arranged to contain the at least one working fluid; at least one externally supported shaft and at least one drive shaft, having parallel axes orthogonally displaced by a predetermined displacement, and each respectively connected to at least one connecting arm and at least one additional connecting arm; wherein, the at least one cylinder includes at least one actuator rod and at least one blind end each respectively connected with at least one revolving eccenter axle and the at least one drive shaft, and arranged to allow for angular displacements of the at least one actuator with respect to the parallel axis; wherein, the at least one revolving eccenter axle have been rotationally connected to the at least one connecting arm and at least one revolving eccenter bar, while the at least one revolving eccenter bar have been rotationally connected to the at least one additional connecting arm via at least one additional revolving axle; and wherein, the predetermined displacement has been arranged to be substantially equal to an effective length of the at least one revolving eccenter bar.
2. The rotational mechanical transformer of claim 1 wherein the at least one working fluid has been chosen from set of working fluids consisting of compressed or atmospheric air, nitrogen, nitrogen oxides, oxygen, argon, carbon monoxide, carbon dioxide, water, water vapor, monohydric alcohols, polyhydric alcohols, hydrocarbons, gasoline, Diesel fuel oils, petroleum naphtha, heavy fuel oil, marine fuel oil, heating oil, crude oil, mineral oil, vegetable oil, ketones, acetones, benzophenones, mixtures of the above and mixtures of oxidation products of the above.
3. The rotational mechanical transformer of claim 1 including at least one working fluid control valve arranged to control the at least one working fluid flow such that the at least one working fluid may flow through the rotational mechanical transformer in either direction through at least one working fluid conduit.
4. The rotational mechanical transformer of claim 1 wherein, the at least one cylinder includes at least one actuator rod connected to the at least one revolving eccenter axle, and at least one blind end connected with at least one drive shaft, and both, the at least one blind end and the at least one actuator road, arranged to allow for angular displacements of the at least one actuator with respect-to the parallel axis.
5. The rotational mechanical transformer of claim 1 wherein at least one externally supported shaft has been formed as at least one working fluid splitter structured to channel the at least one working fluid to any of the at least one working fluid control valves.
6. The rotational mechanical transformer of claim 1, wherein the at least one cylinder and the at least one included actuator rod have been arranged to rotate and be together angularly displaced with respect to the parallel axes while retaining common longitudinal axis for substantial elimination of mutually induced misalignments and vibrations.
7. The rotational mechanical transformer of claim 1 wherein at least one force acting upon the at least one revolving eccenter bar and at least one tension force acting upon the at least one connecting arm induce torques contributing equally to the average output torque transferred by the rotational mechanical transformer.
8. The rotational mechanical transformer of claim 1, wherein a plurality of actuators has been arranged in a substantially axisymmetric arrangement with respect to the at least one drive shaft.
9. The rotational mechanical transformer of claim 1, wherein a plurality of actuators has been arranged in at least one basic unit modules, and at least another basic unit modules, each module including the at least one externally supported shaft and at least one drive shaft, and wherein the at least one basic unit module and the at least another basic unit module have been mechanically coupled using at least one coupler unit.
10. The rotational mechanical transformer of claim 1, further comprising at least one intake valve and the at least one exhaust valve, and wherein the at least one actuator has been arranged to generate at least on one side of the at least one piston the at least one super-atmospheric working fluid internally by internal combustion.
11. The rotational mechanical transformer of claim 10, wherein the at least one actuator further includes at least another intake valve positioned on the opposite side of the at least one piston with respect to the at least one intake valve, and at least another exhaust valve positioned on the opposite side of the at least one piston with respect to the at least one exhaust valve, and wherein the at least one actuator have been arranged to generate at least on one side of the at least one piston the at least one super-atmospheric working fluid internally by internal combustion arranged in sequence in at least two volumes on each side of the at least one piston.
12, The rotational mechanical transformer of claim 10, wherein the at least one actuator includes at least one pair of opposing pistons arranged in an opposed piston configuration, and the at least one intake valve and the at least one exhaust valve have been arranged positioned at least one cylinder side boundary.
13. The rotational mechanical transformer of claim 1, further comprising at least one exhaust nozzle chosen from a set of nozzles consisting of convergent, divergent, convergent-divergent, Venturi nozzle, and each combination of the above nozzles.
14. The rotational mechanical transformer of claim 1 arranged to operate in an angular velocity interval from 0 RPM to 500 RPM.
15. The rotational mechanical transformer of claim 14 wherein the transformed power has been substantially unchanged in a range of angular velocities from 30 RPM to 120 RPM.
16. A system for renewable energy utilization based upon at least one rotational mechanical transformer arranged for energy and pressure transformation comprising: at least one renewable energy subsystem; at least one rotational mechanical transformer; at least one energy storage subsystem; and at least one electric energy generator; wherein, the at least one renewable energy subsystem includes at least one wind turbine; wherein, the at least one rotational mechanical transformer includes at least one actuator including at least one cylinder arranged to contain the at least one working fluid; at least one externally supported shaft and at least one drive shaft, having parallel axes orthogonally displaced by a predetermined displacement, and each respectively connected to at least one connecting aim and at least one additional, connecting arm; wherein, the at least one cyclinder includes ae least one actuator rod and at least one blind end each respectively connected with at least one revolving eccenter axle and the at least one drive shaft, and arranged to allow for angular displacements of the at least one actuator with respect to the parallel axis; wherein, the at least one revolving eccenter axle have been rotationally connected to the at least one connecting arm and at least one revolving eccenter bar, while the at least one revolving eccenter bar have been rotationally connected to the at least one additional connecting arm via at least one additional revolving axle; wherein, the predetermined displacement has been arranged to be substantially equal to an effective length of the at least one revolving eccenter bar; and wherein, the at least one energy storage subsystem has been arranged as at least one pressurized working fluid storage volume enabled to receive, store, and release the at least one working fluid in gaseous and/or liquefied states.
17. The system for renewable energy utilization of claim 16 further comprising at least one solar cell and at least one electromotor.
18. The system for renewable energy utilization of claim 16 further comprising at least one turbine powered by the at least one working fluid.
19. The system for renewable energy utilization of claim 16 wherein the at least one rotational mechanical transformer has been arranged to operate as at least one reversible motor/pump.
20. The system for renewable energy utilization of claim 19 wherein the at least one reversible motor/pump has been directly mechanically coupled to the at least one renewable energy subsystem having no additional intervening gears, cogwheels, friction couplers, or other mechanical transmission units.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
[0010]
[0011]
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[0013]
[0014]
[0015]
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[0018]
[0019]
DETAILED DESCRIPTION
[0020] In the following description of embodiments of the present invention, numerous specific exemplary details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without one or more of these exemplary details. In other instances, well-known features of prior art have not been described in detail to avoid unnecessarily complicating the description.
[0021] One basic embodiment of the rotational mechanical transformer in accordance with the current invention has been illustrated schematically in
[0022] The at least one controller 115 has been programmed to control the flow of at least one working fluid through the at least one proportional flow control valve 110 using, for example, an analog output electric conduit 120, while at least one working fluid control valve 122 (e.g. Wic Valve's commercial pneumatic 4 way 2 position control valve, M/N: 4V210-4V, 3.7 W) may be controlled via digital data conduit 124 using digital feedback signal via conduit 117 from optical sensor 118, to provide timed switching in order to control chosen rotational direction and rotational speed (RPM). Solenoid control valve 122 ports are arranged to operate in an opposite mode. When one is receiving the working fluid, the other is connected to the exhaust port. The digital data conduit 124 may be coupled to the revolving parts of the rotational transformer 100 (e.g. at least one working fluid control valve 122 arranged connectively at the at least one connecting arm 113) via at least one electric slip ring 135.
[0023] The at least one working fluid may be supplied to the actuator 105 via at least one externally-supported shaft 126 which may include internal passage ways for supplying at least one working fluid to the at least one working fluid control valve 122 and/or clearances for electric conduits like the digital data conduit 124. In the embodiment illustrated in
[0024] In addition, in different embodiments, the output end of the shaft 126 may be arranged in the form of a distributor or a working fluid splitter structured to channel the working fluid to each working fluid control valve 122. Each of the working fluid solenoid control valve 122 has been structured and programmed to control the flow of the working fluid to each actuator 105 such that, in general, the working fluid flow through pertinent working fluid conduits 125 may be reversed for each half cycle of the actuator 105 rotation to drive extension/contraction of the actuator rod 140. Also, depending upon particular embodiments, the externally supported shaft 126 may be supported by bearings 128 arranged to facilitate rotary motion around either of at least two externally supported and stabilized axes 129, generally arranged in mutually parallel configuration and positioned having a predetermined displacement 143 in a plane perpendicular to the axes 129. The predetermined displacement 143 of the axes 129 has beer-chosen to be equal to the effective length 154 of any of at least one revolving eccenter bar 155.
[0025] In the
[0026] It may be noted that in different embodiments (including some discussed below) the coupling of rotational energy and momentum may be arranged differently (e.g. via coupling to at least one externally supported shaft 126, or coupling to both, the externally supported shaft 126 and connected to the drive shaft 160 at the same time).
[0027] Additional aspects of the rotational mechanical transformer 100 in accordance with the current, invention may be more clearly illustrated in cross-sectional projections (top view 210 and side view 220) depicted in
[0028] As evident in
[0029] It may also be noted that, in contrast to numerous rotating devices(e.g. piston actuated internal combustion and/or steam powered engines), displacements of the actuator rod 140 remain substantially co-axial with the cylinder 142 at all times during the rotating cycle of the rotational mechanical transformer 100, thus avoiding unbalancing torques loading the supporting structures of the rotating devices of prior art and causing unwonted stresses and vibrations. Furthermore, such arrangements of the parts of the rotational mechanical transformer in accordance with the current invention allow for utilization of longer cylinders and longer stroke pistons where the stroke may be significantly larger than pertinent piston's diameter (easily exciding 10 or more piston diameters). In contrast, typical internal combustion automotive engines utilize, for example, connecting rods having longitudinal dimensions commensurate to the piston diameter while not exceeding approximately 3.5 piston diameters). This particular feature of the current invention, in turn, allows for substantially higher energy extraction (conversion) out of relatively lower pressure working fluids.
[0030] It may noted that in the class of embodiments having one end of each cylinder 142 fastened (e.g. via the at least one blind end bushing 156) to one of the drive shaft 160, as illustrated in
[0031] An additional mechanical feature distinguishing the rotational mechanical transformer 100 in accordance to the current invention may be illustrated by analysis of moments of forces (torques) as illustrated in
[0032] An additional class of embodiments of the rotational mechanical transformer 100 has been schematically illustrated in
[0033] It may be also noted that other components of the rotational mechanical transformer 100 (controllers, conduits, etc.) not critical to the geometry of the actuators 105 have been omitted from the schematic in the
[0034] Furthermore, it may be noted that, in addition to multiplicative features of the multi-actuator rotational mechanical transformers 100, relative to the obvious enhancements in power, torque, or moment of inertia (relative to embodiments having single actuators), the multi-actuator embodiments offer additional opportunities for further balance enhancements and mechanical stress and vibration control. Actually, it may be directly evident to the practitioners that in embodiments with even number of actuators (e.g. embodiments having pairs of oppositely arranged substantially similar actuators operationally phased in opposition) any undesirable action of one actuator 105 may be coupled by the simultaneous and opposite action of the opposing paired member. Furthermore, even in the axisymmetric embodiments with odd number of actuators 105, any undesirable action of some actuators may be balanced, at least in significant portion, by corresponding simultaneous summary action of other actuators (many of which are in opposite phases of the cycle, substantially by the virtue of the axial symmetry).
[0035] For example, the protrusion (out of the cylinder 142) of one actuator rod 140 has been mostly compensated by retraction the two remaining rods. Therefore, the displacement of the center of the mass of the entire system during one revolution may be much smaller that the length of the revolving eccenter bar 155, which, as discussed above, limits the displacements of the pistons and associated actuator rods 140.
[0036] In addition to axysymmetric embodiments represented by the schematics in
[0037] More particularly, the additional basic unit module 505 incorporates at least one pair of actuators 105 coupled in opposition, for example to augment the output power and torque (relative to such of the single actuator 105) substantially without increase of undesirable vibrations and stresses. Similarly, it may be noted that the coupler units 510 may be synchronous (i.e. arranged to preserve common rotational velocity as chosen). Consequently, prearranged differences in phases of rotation may be also preserved, which in turn allows for an additional free parameter potentially useful, for example, for further balancing of the entire modular transformer 500.
[0038] It may be also noted that the coupler unit 510 may be arranged elsewhere in the transformer 500. For example, one or more couplers units 510 may be, e.g. by design choices in different embodiments, associated to any (or all) of the shafts 126 and/or 160, and arranged to combine equal (or variable) power and torque levels. Also, some of such couplers may be arranged to connect additional basic unit modules or clusters and combinations of such modules chained in arrangements pertinent to particular applications.
[0039]
[0040] It may be noted by practitioners (inter alia, from the
[0041] A different class of embodiments of the rotational mechanical transformer in accordance with the current invention has been illustrated schematically in
[0042] The schematic illustration in
[0043] It may be noted that details of the combustible mixture preparation (e.g. carburetion or fuel injection), valving, timing, and ignition (e.g. electric arc, plasma injection, and/or auto ignition by compressions) have been omitted from this Application as being generally well-known to the practitioners over the past centuries. Nevertheless, it may be reemphasized that all internal combustion embodiments (as discussed above or as will be elaborated below) at least have advantages of low vibrations mostly due to the collinear motion of the piston 610 and the actuator 140, and high torque, as above attributed to mechanical actions of the at least one connecting arm 119 and the at least one revolving eccenter bar 155.
[0044] It may be also noted that many other arrangement of the internal combustion cycles, including well-known versions of different two stroke or two cycles and its mixtures and variations may be used in various internal combustion embodiments of the present invention. In addition to such, the rotational mechanical transformer of the current invention may operate in an internal combustion manners using cycles customarily unavailable to the internal combustion engines having broad commercial acceptance. Some significant features of such cycle have been simultaneous execution of corresponding strokes at opposite volumes separated by the instantaneous positions of the piston 610. Following the orientation of the actuators as schematically given in
[0045] Different internal combustion embodiments may be illustrated schematically in
[0046] One additional feature of the above embodiments pertains to the radial shifting mechanism 950 arranged to allow for radial displacements of the cylinder 142 with respect to the two externally supported and stabilized axes 129. It may be evident to the practitioners that the radial shifting may be required at least because of the constant length of the actuator roads 140. Depending upon particular embodiments, versions of dovetail sliding mechanism may be utilized for this purpose. It may also be noted that high power density features inherent to the opposed piston configurations significantly augment high torque features as discussed in paragraph [0024] and pertinent
[0047] Yet another internal combustion embodiment having the opposed piston configuration has been schematically illustrated in
[0048] Consequently, the tangential momentum of the exhaust gasses 1001 (as well as thermal energy of expending gasses converted in the directional flow of the mixtures) may superimpose to the torque, augment it, and contributes to the efficiencies of the rotational mechanical transformer in analogy to the action of well-known ejector exhaust systems and assemblies commonly associated with the internal combustion aviation engines.
[0049] Mechanical characterization and testing of the rotational mechanical transformer 100 have been conducted on the compressed air actuated embodiment as represented in
[0051] The results of measured torque 1110 for the embodiments having 1 (dotted line), 2 (dashed line) and 3 (solid line) actuators 105 energized by the compressed air have been graphed in the RPM range from 30 RPM to 130 RPM. Torques from 0 Ncm to just below 800 Ncm has been measured using driving pressurized air up to 500 kPa.
[0052] Similarly, pertinent dissipated powers (torqueangular velocity, i.e. equal to transformed power) 1120 (in watts=Nm/s) have also been illustrated in
[0053]
[0054] In one mode of operation, mechanical energy of rotation of a renewable energy subsystem (for example in a form of wind installation 1220) may be directly mechanically coupled to the reversible motor/pump 1201 via at least one mechanical conduit 1230 having no additional intervening gears, cogwheels, friction couplers, or other mechanical transmission units. As indicated above, the reversible motor/pump 1201 can operate efficiently in the exemplary range of 0.5-2.5 Hz, minimizing the need (and associated losses) of additional interacting gears and mechanical transmission units. Alternatively, the reversible motor/pump 1201 may be actuated by at least one electromotor 1240, fed, for example, by electric energy from a solar installation 1242 via at least one electric conduit 1244.
[0055] Therefore, when the wind or solar energy (or combination of two) may be readily available, the unit 1201 may operate as a pump increasing the stored, energy by adding to the pressure of the working fluid in the storage unit 1210. As indicated above, at least in part because of high torque of the rotational mechanical transformers of present invention, pressures up to 500 MPa may be achievable even under moderate wind conditions and/or moderate insolation,
[0056] In contrast, when the electric energy demands (e.g. by consumers 1250) the system may be controlled to operate in reverse (i.e. in electric energy delivery direction) generating electric power, e.g. by one or more electric energy generators 1260. It may be noted that generators coupled to the motors 1200 and 1201 may reacquire an additional mechanical transmission unit, e.g. in the form of an up-shift gearbox, in order to operate at standardized frequency (50 Hz or 60 Hz). Alternatively, electric energy generators 1260 may be driven by at least one dedicated working fluid turbines 1270, as well-known in the art of electric power generation.
[0057] The present invention has been described with references to the above exemplary embodiments. While specific values, relationships, materials and steps have been set forth for purpose of describing concepts of the invention, it will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit or scope of the basic concepts and operating principles of the invention as broadly described. It should be recognized that, in the light of the above teachings, those skilled in the art can modify those specifics without departing from the invention taught herein. Having now fully set forth the preferred embodiments and certain modifications of the concept underlying the present invention, various other embodiments as well as certain variations and modifications of the embodiments herein shown and described will obviously occur to those skilled in the art upon becoming familiar with such underlying concept. It is intended to include all such modifications, alternatives and other embodiments insofar as they come within the scope of the appended claims or equivalents thereof. It should be understood, therefore, that the invention may be practiced otherwise than as specifically set forth herein. Consequently, the present embodiments are to be considered in all respects as illustrative and not restrictive.