FLEXIBLE RACK FOR LINEAR FREE-RUN DAMPER

Abstract

A linear damper includes a damper housing, a rotor (20) positioned in the damper housing and a pinion (18) operably mounted to the rotor (20). A linear rack (14) has a base (32) and at least one upstanding side wall (30, 34), generally perpendicular to the base (32). The rack (14) has teeth (26) thereon for engagement with the pinion (18) as the pinion (18) moves along the rack (14) in a direction. The rack (14) has a plurality of elongated slots (40) formed therein in the direction of movement of the pinion (18) along the rack (14).

Claims

1. A linear damper comprising: a damper housing; a rotor positioned in the damper housing; a pinion operably mounted to the rotor; a linear rack, the linear rack having a base and at least one upstanding side wall, generally perpendicular to the base, the rack having teeth thereon for engagement with the pinion as the pinion moves along the rack in a direction, the rack having a plurality of elongated slots therein, the slots being elongated in the direction of movement of the pinion along the rack.

2. The linear damper of claim 1 wherein the rack includes a pair of upstanding sidewalls on either side of the base, and wherein the teeth are formed in one of the upstanding side walls.

3. The linear damper of claim 2 wherein a longitudinal axis is defined in the floor and wherein elongated slots are formed on either side of and spaced from the longitudinal axis.

4. The linear damper of claim 3 wherein the elongated slots on either side of the longitudinal axis are staggered from one another.

5. The linear damper of claim 1 wherein substantially all of the elongated slots have a same length.

6. The linear damper of claim 1 wherein at least some of the slots have a length different from others of the elongated slots.

7. The linear damper of claim 1 wherein a space between elongated slots defines a bridge.

8. The linear damper of claim 7 wherein when the damper housing is at an end position on the linear rack, the damper housing is positioned adjacent to a bridge.

9. The linear damper of claim 6 including at least one short slot on an end of the rack.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The benefits and advantages of the present invention will become more readily apparent to those of ordinary skill in the relevant art after reviewing the following detailed description and accompanying drawings, wherein:

[0015] FIG. 1 is an illustration of one use of a damper assembly as used in damping the movement of a panel, such as a glove compartment door, for an automobile;

[0016] FIG. 2 is a plan view of an embodiment of a flexible rack for a free run linear damper;

[0017] FIG. 3 is another plan view of the embodiment of the flexible rack;

[0018] FIG. 4 is a plan view of an embodiment of the flexible rack;

[0019] FIG. 5 is a sectional illustration of the damper assembly positioned on a flexible rack;

[0020] FIG. 6 is a graphical representation of the differences in force variation of a flexible rack compared to a solid rack of similar dimensions and damper assemblies of similar height variation;

[0021] FIG. 7 is a graphical representation of the high force of a solid rack compared to a flexible rack of similar dimensions and damper assemblies of similar height;

[0022] FIG. 8 is a graphical representation of the differences in force of a flexible rack compared to a solid rack of similar dimensions and damper assemblies in which the damper assembly in the solid rack is manually adjusted to reduce the required force;

[0023] FIG. 9 is a representation of the differences in force of a flexible rack compared to a solid rack of similar dimensions and damper assemblies in which the damper assembly in the solid rack is not manually adjusted to reduce the required force;

[0024] FIG. 10 is a representation of a finite element analysis illustrating the maximum deflection along the flexible rack at a location at which the damper assembly is located;

[0025] FIG. 11 is another view of the load deflection along the flexible rack;

[0026] FIG. 12 is a graphical representation of the maximum load deflection plot under similar loads of a solid rack and the flexible rack; and

[0027] FIG. 13 is a graphical representation of a stiffness plot of a solid rack and the flexible rack.

DETAILED DESCRIPTION

[0028] While the present invention is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described a presently preferred embodiment with the understanding that the present disclosure is to be considered an exemplification of the invention and is not intended to limit the invention to the specific embodiment illustrated.

[0029] Referring to the figures and in particular to FIG. 1, there is shown one typical use for a damper assembly 10 that is used to dampen the movement of a panel O, such as a glove compartment door, for an automobile. The damper assembly 10 includes a damper, illustrated generally at 12, and a rack 14. The damper 12 includes a carriage 16, and a pinion 18 mounted to a rotor 20. The rotor 20 is in a fluid, such as a silicone fluid to dampen movement of the rotor 20. Those skilled in the art will recognize the configuration of such a damper 12. A lower portion as indicated at 22 of the damper 12 is defined by a depending portion of the rotor 20 that forms a pointed or conical nip 24.

[0030] The damper 12 configured to reside, at least in part in, and to cooperate with the rack 14. The rack 14 includes a plurality of teeth 26 that engage the pinion 18. In one configuration, the rack 14 has a generally U-shaped cross-section and the teeth 26 are formed on an inner surface of 28 one of the upstanding legs 30 of the U-shaped rack 14. The rack 14 has a base or floor 32 that forms the bottom of the U-shaped cross-section and extends between the upstanding legs 30, 34. The damper 12 is positioned on the rack 14 with the pinion 18 in the space between the legs 30, 34 so that the pinion 18 engages the rack teeth 26. The nip 24 is positioned on or closely adjacent to the rack floor 32 to reduce or eliminate noise and rattle in the damper assembly 10.

[0031] The rack 14 and the damper 12 each include a mounting portion 36, 38, respectively, to mount to the object O whose movement is to be damped and to another structure S, relative to the object O. For example, as illustrated in FIG. 1, the rack 14 can be pivotally mounted to the glove compartment door O and the damper 12 can be mounted to a portion of the car that is stationary S relative to the pivoting door O. In this manner, as the door O is pivoted, the pinion 18 and rack 14 move relative to one another to dampen or slow movement of the door O.

[0032] As noted above, a variety of factors can affect the ease of movement of the pinion 18 relative to the rack 14, or conversely the resistance to movement of the pinion 18 along the rack 14. One such factor is the stiffness of the rack 14.

[0033] Referring now to FIGS. 2-3, there is illustrated an embodiment of a linear free run damper 12 with a flexible rack 14. The rack 14 has a floor 32 and a pair of upstanding legs or side walls 30, 34 (e.g., FIG. 5). The floor 32 includes a plurality of elongated slots 40 on opposing sides of a longitudinal axis A.sub.14 of the rack 14, which longitudinal axis A.sub.14 defines a central runway 42. In an embodiment, a plurality of slots 40 are formed on each side of the axis A.sub.14. The slots 40 are separated from each other, in the longitudinal direction, by bridges 44 that form the floor 32 of the rack 14. The slots 40 are spaced from each other, in the transverse direction, across the central runway 42.

[0034] In one illustrative example, the slots 40 have a width w.sub.40 (as measured in the transverse direction across the rack 14) of about 2.5 mm and are present in two lengths l.sub.40a and l.sub.40b (as measured in the longitudinal direction along the rack 14) of various lengths, e.g., about 25 mm and 10 mm. The slots 40 on opposites sides of the runway 42 can be offset from each other such that the bridges 44 between slots 40 on one side of the runway are opposing a slot 40 on the other side of the runway 42 (see, FIG. 2). In such a configuration, the full extent of a long slot 40a on one side of the runway 42 is not coincident with the full extent of a slot 40 on the opposing side of the runway 42. In addition, the slots 40 on the side of the runway nearer to the upstanding wall 30 having the rack teeth 26, can be configured differently or the same as those on the opposite side of the runway 42. Such an arrangement of slots 40 reduces the fluctuation of structural flexibility along the length of the rack 14.

[0035] Referring briefly to FIG. 3, the rack 14 can also be configured such that when the object O whose movement is being dampened is in a full position in either direction (for example, when the glove compartment door is fully open or in the closed position), the nip 24 is positioned on the rack 14 between a slot 40 on one side and a bridge 44 on the opposite side (as indicated generally at 46). This provides more stability (less flexing or more stiffness) than when the nip 24 is positioned between two slots 40, and as such will result in a lesser potential for noise and rattle in the damper assembly 10. Alternatively, the rack 14 can be configured so that in the fully open or fully closed position, the nip 24 lies adjacent to a shorter slot 40b rather than a longer slot 40a (as illustrated at 48 in FIG. 3), which compensates for extra rigidity close to where the long slot ends.

[0036] Referring to FIG. 4, there is shown an embodiment of a flexible rack 114 in which the slots 140 are about of equal length L.sub.140. The spacing between the slots 140 (i.e., bridges 144) are also of about the same length L.sub.144. The slots 140a,b at the ends of the rack 114 may be of a slightly different length L.sub.1400 than the intermediate slots 140 and can be the same or different lengths from one another. Such a configuration can compensate for extra stiffness while maintaining a reduced frictional force and noise compared to known racks.

[0037] Other configurations of slots 40, including slot lengths, spacing (bridge 44 lengths), relative positions (staggering across the runway), and on the same or opposite side as the toothed wall 30, are contemplated and are within the scope and spirit of the present disclosure. For example, it is anticipated that the rack 14 can be configured with long slots only, with long and short slots on the toothed wall 30 side, with long and short slots on the non-toothed wall 34 and with long and short slots on both walls 30, 34. Indeed, these slots can be through slots or blind slots (non-through slots) to, for example, reduce dust intrusion.

[0038] Various measurements were taken comparing the force required to move a damper 12 along an embodiment of a flexible rack 14 to that required to move a damper 12 along a stiffer, non-slotted rack. Some of the measurements further included measurements in which the damper nip 24 was adjusted (as is done with known dampers) to reduce the force needed to move the damper 12.

[0039] As an example, Table 1 below is a comparison of the force needed to move the damper in a flexible or slotted rack 14 compared to a stiff or non-slotted rack and further shows the results with the nip 24 unadjusted and manually adjusted.

TABLE-US-00001 TABLE 1 Comparison of the Force to Move Damper - Slotted vs. Non-Slotted Rack Overall Force Force damper height (in N) - slotted (in N) - solid Nip type (mm) rack rack Manually adjusted 16.71 8.85 8.94 Unadjusted 17.00 9.30 10.54 Stiffness 1.552 5.517

[0040] FIG. 6 shows the dimensional sensitivity of the height of the damper (the protrusion of the nip 24) for a flexible or slotted rack 14 compared to a stiff or non-slotted rack. As can be seen, not only is the overall force required considerably less for the flexible or slotted rack 14 than that of the solid rack, but the sensitivity of the force required is much less for the slotted rack. That is, as the height of the damper increases, there is less additional force required (a lower slope of the curve) than with the traditional, non-slotted rack.

[0041] As can be seen in FIG. 8, one way in which to achieve an equivalent force reduction in the solid rack compared to the flexible rack 14 is to manually adjust the nip 24 to reduce the overall height of the damper 12 by a substantial amount. Conversely, referring to FIG. 9, a more advantageous way in which to achieve a reduction in force using a full height (unadjusted) damper is to use a slotted rack 14.

[0042] FIGS. 10 and 11 illustrate a finite element analysis showing the maximum deflection or load deflection using the slotted rack 14 made of certain materials. FIGS. 12 and 13 illustrate the load deflection and stiffness (in mm/N) for a solid rack compared to various slotted racks 14 having long (full) and short slots 40a, 40b, and slots 40 on either side of the runway 42 (A and B slots), with FIG. 12 illustrating the load deflection (greater in the slotted rack 14) and FIG. 13 illustrating the stiffness (lower in the slotted rack 14). The arrangement of slots is meant to reduce stiffness variation along the runway.

[0043] Although specific dimensions, materials, directions and the like are disclosed, those skilled in the art will recognize and appreciate that dimensions, materials, directions and the like other than those disclosed are within the scope and spirit of the present disclosure and appended claims.

[0044] All patents referred to herein, are hereby incorporated herein by reference, whether or not specifically done so within the text of this disclosure.

[0045] In the present disclosure, the words a or an are to be taken to include both the singular and the plural. Conversely, any reference to plural items shall, where appropriate, include the singular.

[0046] It will be appreciated by those skilled in the art that the relative directional terms such as upper, lower, rearward, forward, top, bottom and the like are for explanatory purposes only and are not intended to limit the scope of the disclosure.

[0047] From the foregoing it will be observed that numerous modifications and variations can be effectuated without departing from the true spirit and scope of the novel concepts of the present disclosure. It is to be understood that no limitation with respect to the specific embodiments illustrated is intended or should be inferred. The disclosure is intended to cover by the appended claims all such modifications as fall within the scope of the claims.