FUNCTIONAL ELEMENT FOR ATTACHMENT TO A PLASTIC COMPONENT AND A COMPONENT ASSEMBLY
20180313391 ยท 2018-11-01
Inventors
Cpc classification
B29C66/322
PERFORMING OPERATIONS; TRANSPORTING
F16B11/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/7841
PERFORMING OPERATIONS; TRANSPORTING
F16B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/7814
PERFORMING OPERATIONS; TRANSPORTING
B29C65/5057
PERFORMING OPERATIONS; TRANSPORTING
F16B37/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/1224
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8322
PERFORMING OPERATIONS; TRANSPORTING
B29C65/4825
PERFORMING OPERATIONS; TRANSPORTING
B29C66/1222
PERFORMING OPERATIONS; TRANSPORTING
F16B37/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/474
PERFORMING OPERATIONS; TRANSPORTING
B29C66/131
PERFORMING OPERATIONS; TRANSPORTING
B29C65/5007
PERFORMING OPERATIONS; TRANSPORTING
B29C65/485
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/78
PERFORMING OPERATIONS; TRANSPORTING
F16B37/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A functional element of metal having a flange of larger diameter from an attachment surface and a centering section arranged inside the attachment surface and extending away from the flange, characterized in that an adhesive is arranged around the cylindrical section and adjacent to the attachment surface.
Claims
1. A functional element (10) of metal having a flange (14) of larger diameter forming an attachment surface (12) and a centering section (16) arranged inside the attachment surface and extending away from the flange, wherein an adhesive (30) is arranged around the centering section (16) and adjacent to the attachment surface (12) and wherein at least one recess (38) is formed in at least one of the flange (14) and the centering section (16) to take up excess adhesive, the recess (38) being a ring recess which is arranged radially inside the attachment surface as an axial groove in the flange (14).
2. A functional element (10) in accordance with claim 1, wherein the adhesive (30) has the shape of a ring (30), one side (35) of which is designed for attachment to the functional element (10) and the second side (33) of which is designed for attachment to a plastic component.
3. A functional element (10) in accordance with claim 2, wherein the adhesive ring (30) is realized as one of a transfer adhesive and a two-sided adhesive element.
4. A functional element (10) in accordance with claim 1, wherein the adhesive is an adhesive which hardens under pressure.
5. A functional element (10) in accordance with claim 1, wherein the adhesive is present in the form of an adhesive ring (30) with a rectangular cross-section.
6. A functional element (10) in accordance with claim 1, wherein the adhesive (30) has at least one component present in at least one of micro-capsules and nano-capsules and adheres to the functional element at at least one of the attachment surface (12) and the centering section (16) by means of a bonding agent which holds the capsules together and to the functional element prior to the attachment to a component and prior to bursting of the micro-capsules or nano-capsules containing at least one component of the adhesive.
7. A functional element (10) in accordance with claim 1, wherein the centering section (16) has a shape in cross section which is one of: a round circular shape, a ring shaped, a polygonal shape, a grooved shape and a ribbed shape.
8. A functional element (10) in accordance with claim 1, wherein the attachment surface (12) is arranged radially inside a contact surface (40) and is set back relative to the latter in an axial direction (64) of the centering section (16).
9. A functional element (10) in accordance with claim 8, wherein the contact surface (40) forms an outer ring surface and the attachment surface (12) forms an inner ring surface.
10. A functional element (10) in accordance with claim 1, wherein it is one of the following elements: a nut element, a bolt element, a hollow element, an element having a cylindrical projection for receiving one of a shaft clip and a bearing sleeve.
11. A functional element (10) in accordance with claim 1, wherein it is provided in conjunction with a plurality of like functional elements (10), with the functional elements being arranged in one row or in a plurality of rows in a flexible carrier band (31; 102) and being capable of being buttoned out of the carrier band by bending over of the carrier band.
12. A functional element (10) in accordance with claim 11, wherein the carrier band (31) is formed at its surface confronting the functional elements (10) as a protective film for the adhesive or adhesive ring (30).
13. A functional element (10) of metal having a flange (14) of larger diameter forming an attachment surface (12) and a centering section (16) arranged inside the attachment surface and extending away from the flange, wherein an adhesive (30) is arranged around the centering section (16) and adjacent to the attachment surface (12) and wherein at least one recess (38) is formed in at least one of the flange (14) and the centering section (16) to take up excess adhesive, the recess (38) being a ring recess which is arranged as a radial groove in the centering section (16).
14. A functional element (10) in accordance with claim 1, wherein the adhesive (30) has the shape of a ring (30), one side (35) of which is designed for attachment to the functional element (10) and the second side (33) of which is designed for attachment to a plastic component
15. A functional element (10) in accordance with claim 1, wherein the adhesive is an adhesive which hardens under pressure.
16. A functional element (10) in accordance with claim 1, wherein the adhesive (30) has at least one component present in at least one of micro-capsules and nano-capsules and adheres to the functional element at at least one of the attachment surface (12) and the centering section (16) by means of a bonding agent which holds the capsules together and to the functional element prior to the attachment to a component and prior to bursting of the micro-capsules or nano-capsules containing at least one component of the adhesive.
17. A functional element (10) in accordance with claim 1, wherein the attachment surface (12) is arranged radially inside a contact surface (40) and is set back relative to the latter in an axial direction (64) of the centering section (16).
18. A component assembly comprising a functional element of metal and a component (56) consisting of plastic, the functional element having a flange (14) of larger diameter forming an attachment surface (12) and a centering section (16) arranged inside the attachment surface and extending away from the flange, wherein an adhesive (30) is arranged around the centering section (16) and adjacent to the attachment surface (12), wherein the centering section (16) extends into a hole (58) of the component (56) and wherein the adhesive (30) forms an adhesive connection between the attachment surface (12) and the surface of the component (56) lying opposite to it wherein the functional element has at least one recess (38) formed in at least one of the flange (14) and the centering section (16), the recess (38) being at least partly filled with excess adhesive, the recess (38) being a ring recess which is arranged in at least one of the following ways: radially inside the attachment surface as an axial groove in the flange (14), and as a radial groove in the centering section (16).
19. A component assembly in accordance with claim 18, wherein the functional element is formed with the attachment surface (12) arranged radially inside a contact surface (40) and the attachment surface is set back relative to the contact surface (40) in an axial direction (64) of the centering section (16) with the contact surface (40) lying directly at the surface of the component (56).
20. A component assembly in accordance with claim 19 in which the surface of the component facing the attachment surface (12) has a ring step (86) with a height which is smaller than the amount by which the attachment surface is set back relative to the contact surface.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0031] The invention will subsequently be explained in more detail with reference to embodiments and to the drawings which show:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION OF THE INVENTION
[0040] The
[0041] Above the flange 14 and readily visible in
[0042] One can see that the outer peripheral surface 24 of the functional element has a rounded ball-like shape which arises automatically during the manufacture of the functional element in a cold heading process. This rounded shape is of advantage because, on the one hand, it saves weight and, on the other hand, also forms a gentle transition from the axially parallel region 26 of the outer peripheral surface of the flange into the lower side of the flange. The rounded transition 28 avoids undesired notches at the surface of the plastic component.
[0043] An adhesive 30 is arranged around the centering section 16 and adjacent to the region of the lower side of the flange 14 here referred as the attachment surface 12. As can be seen from the
[0044] Furthermore one sees, in particular from
[0045] The adhesive ring 30 has a longer limb 32 arranged adjacent to the attachment surface and a shorter limb 34 arranged adjacent to the centering section, with the longer limb 32 and the shorter limb 34 preferably forming a right angle between them.
[0046] A recess 38 which takes up excess adhesive is provided in this embodiment in the flange 14. A recess can alternative or additionally be formed in the centering section (not shown).
[0047] The recess 38 is, as shown, a ring recess which is formed radially outside of the attachment surface as an axial groove in the flange 14. Instead of this, the ring recess could also be arranged as a radio groove in the centering section 16 or radially inside the attachment surface or interrupting the latter.
[0048] Furthermore, the possibility exists, instead of providing a ring recess 38 (or as a supplement thereto-not shown) to provide a plurality of recesses which are arranged inside the attachment surface and around the longitudinal axis of the functional element, for example recesses in the form of radially extending grooves.
[0049] In the
[0050] One can see, in particular from
[0051] The function element 10 is formed in
[0052] It will be understood that the previous description of
[0053] Furthermore, the functional element could be formed as a hollow element or as an element with a cylindrical projection for receiving a shaft or a clip or a bearing sleeve (not shown).
[0054] The design of the adhesive ring 30 will now be described with reference to
[0055] Such adhesive bands are frequently delivered by a supplier in the form of a coil of the actual adhesive in strip shape or label shape and is or are arranged on a strip of a protected film. By the coiling of the protective film with the adhesive strip arranged thereon, or with the labels arranged thereon, the protective film comes into contact with both sides of an adhesive or of the labels so that two protective films are not required.
[0056] It is known in the automotive industry to use adhesive bands for joining or for attaching vehicle components, for example trim strips, mirrors and emblems are adhesively attached using adhesive bands and they are also used in seat heating systems and electronic components.
[0057] In the present case, as shown in
[0058] The
[0059] One can see that the holder 50 of the setting head has a lower end face 52 and also a cutout 54 corresponding to the external shape of the functional element 10, with the cutout being so dimensioned that the contact surface 40 of the functional element 10 lies in a plane with the lower side 52 of the holder 50. Beneath the functional element 10 is located a plastic component which is supported on a die button 60. A hole 58 is present in the plastic component 56 with the margin of the hole defining an internal diameter which corresponds to the external diameter of a central projection 62 of the die button 60. This diameter likewise corresponds to the outer diameter D2 of the centering section 16 of the functional element 10.
[0060] One can further see from
[0061] One can imagine the arrangement in accordance with
[0062] In this respect the accurate fitted shape of the outer surface of the centering section 16 and the margin of the hole of the opening or the aperture 58 of the plastic component ensure that no adhesive or only a very small quantity of adhesive runs past the centering section 16 i.e. this region is well sealed so that the adhesive is set under pressure in the now rectangular space 74 between the upper side of the plastic component and the attachment surface 38 of the functional element 10 and cures there, as is shown in
[0063] One can further see from
[0064] The
[0065] The embodiment of Figs, 3Aand 3B has the difference that the attachment surface 12 extends over the full lower side of the flange 14 radially outside the centering section 16. The adhesive ring 30 also has a corresponding extent. In this way the two sided adhesive connection with a corresponding adhesive strength and a relatively simple form of the functional element 110 is achieved. A bolt element corresponding to
[0066] The
[0067] These differences are restricted to a raised portion 80 of ring shape around the central projection 62 of the die button 60. One can see from
[0068] As a results of the closing of the press or of another device which is used in order to press the functional element 10 against the plastic component and the die button 60, the raised portion 80 of ring shape of the die button forms a ring recess 84 in the lower side 78 of the plastic component and at the same time, as can be best seen from
[0069] In many plastic materials it is possible, to bring about such a permanent deformation by a ring step 80 of a die button 60.
[0070] In the event that this does not succeed or that it must be feared that the material of the plastic component would be hereby damaged in an impermissible manner, one can also provide-in the design of the plastic component-for a raised portion of ring shape at the plastic component, such as for example shown in
[0071] Even if one does not operate with a raised portion of ring shape of this kind, one can in any event accurately determine the axial height of the adhesive joint and of the adhesive layer which forms here in that the axial height h (
[0072] At this point it should be pointed out that the hollow design of the holder 50 in accordance with
[0073]
[0074] A large number of different types of adhesives are known for the connection of various components. The different types of adhesive can be classified on the one hand by their chemical bases and on the other hand by their solidification mechanism. For chemically hardening adhesives, often also termed reaction adhesives, the individual chemical components for the adhesive are introduced in the correct ratio into the adhesive joint. The solidification is achieved by chemical reaction of the components with one another. Basically, one distinguishes for reaction adhesives between two (or multi) component systems and single-component systems. In the present application, any kind of reaction adhesives can be used and for the sake of simplicity will be termed in the following as adhesives.
[0075] For two component adhesives two often spatially separated preparations are used. Monomers, the basic building stones of the polymer arising during the reaction, are present in these preparations.
[0076] One of the two preparations contains resin monomers (binder) whereas the other contains hardener. Further content materials can also be present in the preparations, such as for example stabilizers, thixotropic agents, accelerators, further additives, dyes or fillers. The two components must typically be mixed in the correct ratio with one another prior to the application. On contact of the binder and the hardener, the chemical reaction to form the adhesive polymer starts. This signifies that two component adhesives can only be processed within a certain processing time. Through the progressive reaction, the viscosity of the mixture continuously increases and can finally no longer join the two surfaces to be joined to one another after exceeding the processing time if these surfaces have not yet been brought together. After the connection of the surfaces by means of the adhesive, the curing time follows in which the end strength of the adhesive bond builds up. This curing time is affected greatly by external influences, in particular by the temperature. A temperature increase leads to an accelerated curing and often also to higher strength. In contrast to this, lower temperatures prolong the curing time. Three or multi-component adhesives are also manufactured which can be used as required.
[0077] Typical types of two (or multi) components and single-component systems are cyanacrylate adhesives, methylmethacrylat adhesives, anaerobically curing adhesives, radiation curing adhesives, phenol formaldehyde resin adhesives, epoxy resin adhesives and polyurethane adhesives.
[0078] With the special requirements which are placed on a functional element it is important to provide an adhesive composition in non-cured form at the functional element and indeed in such a way that the functional element with the non-cured adhesive can be stored over a longer period of time for days, through months up to years, without the adhesive curing. Known are also adhesive systems in which the individual components are present in micro-capsules or nano-capsules. The following types of systems are possible: [0079] a) One component of the adhesive, the first component, is introduced in micro-capsules or nano-capsules into the second component, with the second component being designed so that it bonds the micro-capsules and nano-capsules to one another and bonds these to the functional element. The first component does not however harden (or cure) without contact with the second component, but rather the second component functions as a weak adhesive, similar to the adhesive in adhesive notices (Post It). Only when the micro or nano-capsule burst, is the first component released into the second component so that the two components enter into contact and cure and a high adhesive force is developed. [0080] b) Both components of the two components adhesive are respectively accommodated in micro- or nano-capsules and these are then mixed with a third component, with the third component having the task of keeping the first and second encapsulated components together and of bond them onto the functional element. Only a small quantity of the third component is used, just so much as is necessary to achieve the above-designated functions but not so much that the presence of the third component prevents a high quality adhesive bond arising by reactions between the first and the second compounds. [0081] c) Multi-component adhesives can also be used which are each respectively accommodated in micro-capsules or nano-capsules and then react with one another when the capsules (as in the above examples) are caused to burst by the action of pressure. A binder must also be provided with such multi-component adhesives which holds the individual capsules together in mixed form and binds them to the respective functional element.
[0082] An example for a three component adhesive would be an epoxy resin as a first component, an epoxy resin polymeric compound as the second component and a hardener, for example in the form of a peroxide as the third component.