LATTICE BASED SEAT CUSHION TO IMPROVE COMFORT AND VIBRATION ISOLATION
20180312086 ยท 2018-11-01
Inventors
- Herbert Meingast (Ann Arbor, MI, US)
- Recep M. Gorguluarslan (Atlanta, GA, US)
- Umesh Gandhi (Farmington Hills, MI, US)
- Brian J. Pinkelman (Ann Arbor, MI, US)
Cpc classification
F16F2224/0225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N2/7017
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Seats in vehicles may include a seat cushion having a seating surface, a vibration isolation structure and a foam structure, with the seating surface configured to support an occupant. The seat cushion may include either a seat bottom or a seat back, with the vibration isolation structure configured to evenly distribute forces exerted by the occupant. The vibration isolation structure may include a plurality of individual lattice blocks. The plurality of individual lattice blocks may occupy a pattern based on a spatial weight distribution of an average-sized occupant or a pattern based on a spatial weight distribution tailored for a specific occupant. The plurality of individual lattice blocks may cooperate to provide the even pressure distribution against forces exerted by the occupant. The vibration isolation structure may isolate vibration in a range from about 0.5 Hz to about 5.0 Hz.
Claims
1. A seat for a vehicle, the seat comprising a seat cushion having: a seating surface configured to support an occupant; a vibration isolation structure comprising a plurality of individual lattice blocks, the plurality of individual lattice blocks forming a two-dimensional lamina, the vibration isolation structure defining a first surface and opposite second surface; and a foam structure placed adjacent the first surface of the vibration isolation structure.
2. The seat of claim 1, wherein the seat cushion is a seat bottom and the vibration isolation structure is configured to evenly distribute forces exerted by the occupant in a generally vertical direction.
3. The seat of claim 1, wherein the seat cushion is a seat back and the vibration isolation structure is configured to evenly distribute forces exerted by the occupant in a generally horizontal direction.
4. The seat of claim 1, wherein each of the plurality of individual lattice blocks comprises a bi-stable lattice.
5. The seat of claim 4, wherein the bi-stable lattice comprises a double concentric beam structure moveable between two stable configurations, each configuration defining a different shape.
6. The seat of claim 1, wherein the plurality of individual lattice blocks occupy a pattern that is based on a spatial weight distribution of an average-sized occupant.
7. The seat of claim 1, wherein the plurality of individual lattice blocks occupy a pattern that is based on a spatial weight distribution tailored for a specific occupant.
8. The seat of claim 6, wherein each of the plurality of individual lattice blocks has a stiffness values based upon a location in the pattern such that the plurality of individual lattice blocks cooperate to provide an even pressure distribution against forces exerted by the occupant.
9. The seat of claim 4, wherein a plurality of the individual lattice blocks have a negative stiffness value.
10. The seat of claim 1, wherein the vibration isolation structure isolates a vibration in a range from about 0.5 Hz to about 5.0 Hz.
11. The seat of claim 10, wherein the vibration isolation structure isolates vibration of about 2.5 Hz.
12. A seat assembly for a vehicle, the seat assembly comprising: a seat frame; a seat cushion comprising a seat bottom coupled to the seat frame, the seat cushion having: a seating surface configured to support an occupant; a vibration isolation structure comprising a plurality of individual lattice blocks, the plurality of individual lattice blocks forming a two-dimensional lamina, the plurality of individual lattice blocks occupying a pattern based on a spatial weight distribution of an average occupant such that the plurality of individual lattice blocks cooperate to provide a negative stiffness.
13. The seat assembly of claim 12, wherein each of the plurality of individual lattice blocks comprises a bi-stable lattice.
14. The seat assembly of claim 13, wherein the bi-stable lattice comprises a double concentric beam structure moveable between two stable configurations, each configuration defining a different shape.
15. The seat assembly of claim 12, wherein each of the plurality of individual lattice blocks has a stiffness value based upon a location in the pattern such that the plurality of individual lattice blocks cooperate to provide an even pressure distribution against forces exerted by the occupant.
16. The seat assembly of claim 15, wherein the plurality of individual lattice blocks cooperate to isolate a predetermined vibration of the seat cushion.
17. A method of isolating a predetermined vibration of a seat cushion of a vehicle, the method comprising: obtaining a spatial weight distribution for an occupant on a seating surface; creating a pattern correlating the spatial weight distribution with individual lattice blocks having different stiffness values such that forces exerted by the occupant are evenly distributed; forming a vibration isolation structure comprising a plurality of individual lattice blocks arranged according to the pattern; and incorporating the vibration isolation structure in a seat cushion such that the cushion exhibits a negative stiffness to isolate the predetermined vibration.
18. The method of claim 17, further comprising aligning at least one foam support structure adjacent the vibration isolation structure.
19. The method of claim 17, comprising obtaining the spatial weight distribution for a specific occupant in order to provide a custom seat cushion.
20. The method of claim 17, comprising forming the vibration isolation structure using individual lattice blocks having a bi-stable lattice.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The present teachings will become more fully understood from the detailed description and the accompanying drawings, wherein:
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[0020] It should be noted that the figures set forth herein are intended to exemplify the general characteristics of the methods, algorithms, and devices among those of the present technology, for the purpose of the description of certain aspects. These figures may not precisely reflect the characteristics of any given aspect, and are not necessarily intended to define or limit specific embodiments within the scope of this technology. Further, certain aspects may incorporate features from a combination of figures.
DETAILED DESCRIPTION
[0021] The present technology generally provides a seat cushion for a seat in a vehicle. The seat cushion is configured to provide an even pressure distribution against forces exerted by an occupant, which is useful for comfort and support of the occupant. The seat cushion includes a vibration isolation structure defining a plurality of individual lattice blocks. The plurality of individual lattice blocks of the vibration isolation structure occupy a pattern based on a spatial weight distribution of the occupant. Each of the plurality of individual lattice blocks has a stiffness value based upon a location in the pattern, with the plurality of the individual lattice blocks having a negative stiffness value. The unique features of the technology confers superior vibration isolation in a range from about 0.5 Hz to about 5.0 Hz.
[0022] Referring to
[0023] While arrangements will be described herein with respect to automobiles, it should be understood that embodiments are not limited to automobiles. A vehicle may be a watercraft, an aircraft, a train, a space craft, or any other vehicle for transport. Additionally, while arrangements will be described with respect to seat assemblies in vehicles, it should be understood that embodiments are not limited to seat assemblies in vehicles. Seat assemblies may be an office chair, a desk chair, a massage chair, or any other chair that provides comfort and support to the occupant.
[0024] In one or more arrangements, the seat assembly 20 may include a seat cushion 44.
[0025] In one or more arrangements, the vibration isolation structure 48 may include a first surface 54 and a second surface 56, with the first surface 54 of the vibration isolation structure 48 configured to engage the second surface 52 of the foam structure 46. Additionally, the first surface 54 of the vibration isolation structure 48 is opposite the second surface 56. The vibration isolation structure 48 may be composed of a plurality of individual lattice blocks 58. As shown, the plurality of individual lattice blocks 58 form a two-dimensional lamina 60. More specifically, the plurality of individual lattice blocks 58 may form a single layer structure, which is referred to herein as a two-dimensional lamina 60, with a height H.sub.L of the two-dimensional lamina 60 defined by a height h.sub.ilb of the plurality of individual lattice blocks 58, and a width W.sub.L of the two-dimensional lamina 60 defined by a width of the vibration isolation structure 48. The width W.sub.L of the two-dimensional lamina 60 is a summation of widths w.sub.ilb of each of the plurality of individual lattice blocks 58. The dimensions of each of the plurality of individual lattice blocks are defined by height h.sub.ilb and width w.sub.ilb.
[0026] The seat cushion 44 may be engaged by an occupant in the vehicle. While the seat cushion 44 may be a component of the seat back 22 or the seat bottom 24, for exemplary purposes only, arrangements will be described herein with respect to seat cushion 44 as a component of seat bottom 24.
[0027] As shown in
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[0030] In one or more arrangements, the micro-structure 78, including the horizontal wall 80, first and second vertical walls 82, 84 and the first and second double concentric beams 90, 92 defines a bi-stable lattice 102. The bi-stable lattice 102 is stable in both an unload configuration 104, as shown in
[0031] In one or more arrangements, each individual bi-stable lattice 102 possesses a stiffness value. The stiffness value of each individual bi-stable lattice 102 is a result of a shape of the bi-stable lattice 102, and parameters of the bi-stable lattice 102, including but not limited to a thickness t.sub.b of the first beam 94, 98, and second beam 96, 100, a thickness to of the horizontal wall 80, a thickness t.sub.v of the vertical walls 82, 84, a length l of the bi-stable lattice 102, and the height h.sub.b of the first and second double concentric beams 90, 92, as shown in
[0032] In one or more arrangements, each of the plurality of bi-stable lattices 102 may possess unique stiffness values S.sub.1-S.sub.N.
[0033] Vehicles, when in operation, may produce vibrational energy. The vibrational energy may be transferred to the occupant in the vehicle via the seat assembly 20. More specifically, when the seated occupant 62 is engaged with the seat assembly 20, the vibrational energy produced by the operation of the vehicle may be transferred to the seat occupant 62 via the seat back 22 and seat bottom 24. Vehicle seats may exhibit vibrational energy in a range of from about 0.5 Hz up to about 50 Hz, or even up to about 60 Hz. In particular, vibrational energy in a range of from about 0.5 Hz to about 5.0 Hz includes the resonance of the human body, and may be transferred to the seated occupant 62 while engaged in the seated assembly 20 of the operating vehicle, which may cause localized discomfort to the occupant 62. In one or more arrangements, the vibration isolation structure 48 of the seat cushion 44 of the present technology is configured to isolate vibrational energy in a range from about 0.5 Hz to about 5.0 Hz. More specifically, the plurality of bi-stable lattices 102 comprising the vibration isolation structure 48 exhibit overall negative stiffness value, with the overall negative stiffness value configured to enhance the vibrational energy absorbance of the seat cushion 44 in the range of about 0.5 Hz to about 5.0 Hz. In various aspects, the vibration isolation structure isolates a predetermined vibration that, in certain non-limiting embodiments may be about 2.5 Hz. In various other aspects, the vibration isolation structure can be configured to isolate a predetermined vibration much greater, for example, closer to the upper end of up to about 40 Hz, up to about 50 Hz, or up to about 60 Hz.
[0034] As shown in
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[0036] In one or more arrangements, the spatial weight distribution profile 70 reflects force exerted on the seat cushion 44 by the seated occupant 62. The range of occupants (with regard to size and weight) that may engage the seat assembly 20 in the vehicle is broad. Approximations may be created, allowing for the delineation of spatial weight distribution profile 70 of an average-sized occupant. In the vibrational isolation structure 48 of the seat cushion 44, the plurality of individual lattice blocks 58 may be arranged as to facilitate the even force distribution across the seat cushion 44. More specifically, the arrangement of the plurality of individual lattice blocks 58 having unique stiffness values S.sub.1-S.sub.N may be based upon the spatial weight distribution profile 70 of the average-sized occupant.
[0037] In one or more arrangements, the force exerted on the seat cushion 44 by a specific occupant may produce a unique spatial weight distribution profile 70. To further enhance the comfort experienced by a specific seated occupant, it would be beneficial to tailor the pattern of the plurality of individual lattice blocks 58 having unique stiffness values S.sub.1-S.sub.N to the spatial weight distribution profile 70 for the specific seated occupant. In such a way, there would be an even force distribution across the seat cushion 44 for the specific seated occupant, accomplished by a specific pattern of the plurality of individual lattice blocks 58 having unique stiffness values S.sub.1-S.sub.N.
[0038] In still other aspects, the present teachings provide methods of isolating a predetermined vibration of a seat cushion of a vehicle. The method may include obtaining a spatial weight distribution for an occupant on a seating surface and preparing a seating cushion having a pattern of lattice blocks, as defined above, arranged to negate, or isolate, vibration in the seat cushion. The methods may begin by obtaining a spatial weight distribution for a specific occupant in order to provide a custom seat cushion tailored for a specific occupant, or otherwise obtaining an average spatial weight distribution. An exemplary weight distribution is shown in
[0039] Aspects herein can be embodied in other forms without departing from the spirit or essential attributes thereof. Accordingly, reference should be made to the following claims, rather than to the foregoing specification, as indicating the scope of the invention.
[0040] The foregoing description is provided for purposes of illustration and description and is in no way intended to limit the disclosure, its application, or uses. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations should not be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
[0041] As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A or B or C), using a non-exclusive logical or. It should be understood that the various steps within a method may be executed in different order without altering the principles of the present disclosure. Disclosure of ranges includes disclosure of all ranges and subdivided ranges within the entire range, including the endpoints.
[0042] The headings (such as Background and Summary) and sub-headings used herein are intended only for general organization of topics within the present disclosure, and are not intended to limit the disclosure of the technology or any aspect thereof. The recitation of multiple embodiments having stated features is not intended to exclude other embodiments having additional features, or other embodiments incorporating different combinations of the stated features.
[0043] As used herein, the terms comprise and include and their variants are intended to be non-limiting, such that recitation of items in succession or a list is not to the exclusion of other like items that may also be useful in the devices and methods of this technology. Similarly, the terms can and may and their variants are intended to be non-limiting, such that recitation that an embodiment can or may comprise certain elements or features does not exclude other embodiments of the present technology that do not contain those elements or features.
[0044] The broad teachings of the present disclosure can be implemented in a variety of forms. Therefore, while this disclosure includes particular examples, the true scope of the disclosure should not be so limited since other modifications will become apparent to the skilled practitioner upon a study of the specification and the following claims. Reference herein to one aspect, or various aspects means that a particular feature, structure, or characteristic described in connection with an embodiment or particular system is included in at least one embodiment or aspect. The appearances of the phrase in one aspect (or variations thereof) are not necessarily referring to the same aspect or embodiment. It should be also understood that the various method steps discussed herein do not have to be carried out in the same order as depicted, and not each method step is required in each aspect or embodiment.