COLD STORAGE ARRANGEMENT AND RELATED METHODS
20180313595 ยท 2018-11-01
Inventors
Cpc classification
F25D23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B27/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cold storage arrangement and related methods include an insulated end wall, a rear end wall, and a pair of lateral walls defining a chamber therein. An insulated partitioning wall extends through the chamber to partition the chamber into an insulated compartment and a utility room. First and second refrigeration cabinets configured to receive respective first and second refrigeration units are positioned within the utility room. A first inlet vent and a first outlet vent are configured to fluidly connect the first refrigeration cabinet to the atmospheric air for receiving atmospheric air into the first refrigeration cabinet and discharging a first exhaust air from the first refrigeration cabinet. A second inlet vent and a second outlet vent are configured to fluidly connect the second refrigeration cabinet to the atmospheric air for receiving atmospheric air into the second refrigeration cabinet and discharging a second exhaust air from the second refrigeration cabinet.
Claims
1. A cold storage arrangement, comprising: an insulated end wall positioned opposite from a rear end wall and a pair of lateral walls extending therebetween, wherein the insulated end wall, the rear end wall, and the pair of lateral walls at least partially define a chamber therein; an insulated partitioning wall extending through the chamber partitioning the chamber into an insulated compartment toward the insulated end wall and a utility room toward the rear end wall, wherein the insulated partitioning wall extends vertically within the chamber such that the insulated compartment is horizontally opposed from the utility room; an insulated door positioned on the insulated end wall and configured to selectively access the insulated compartment therethrough; a rear end door positioned on the rear end wall and configured to selectively access the utility room therethrough; a first refrigeration cabinet positioned within the utility room and configured to receive a first refrigeration unit for cooling the insulated compartment; a first inlet vent and a first outlet vent configured to fluidly connect the first refrigeration cabinet to the atmospheric air for receiving atmospheric air into the first refrigeration cabinet and discharging a first exhaust air from the first refrigeration cabinet; a second refrigeration cabinet with the utility room and configured to receive a second refrigeration unit for cooling the insulated compartment; and a second inlet vent and a second outlet vent configured to fluidly connect the second refrigeration cabinet to the atmospheric air for receiving atmospheric air into the second refrigeration cabinet and discharging a second exhaust air from the second refrigeration cabinet.
2. The cold storage arrangement of claim 1, wherein each of the first and second refrigeration cabinets are configured to fluidly seal from a remainder of the utility room.
3. The cold storage arrangement of claim 1, wherein the first inlet vent and the second inlet vent extend through the rear end wall in fluid communication with the first refrigeration cabinet and the second refrigeration cabinet.
4. The cold storage arrangement of claim 3, wherein the first outlet vent extends through one of the pair of lateral walls in fluid communication with the first refrigeration cabinet, and wherein the second outlet vent extends through the other of the pair of lateral walls in fluid communication with the second refrigeration cabinet.
5. The cold storage arrangement of claim 1, wherein the first refrigeration cabinet is at least partially defined by the rear end wall and one of the lateral side walls, and wherein the second refrigeration cabinet is at least partially defined by the rear end wall and the other of the lateral side walls.
6. The cold storage arrangement of claim 5, wherein the first refrigeration cabinet is further defined by a first interior sidewall positioned within the utility room, and wherein the second refrigeration cabinet is further defined by a second interior sidewall positioned within the utility room.
7. The cold storage arrangement of claim 6, wherein the first and second interior sidewalls are removably connected within the utility room for access within the first and second refrigeration cabinets.
8. The cold storage arrangement of claim 5, wherein the first and second refrigeration cabinets are each further defined by a shelf wall configured to support the first and second refrigeration units thereon.
9. The cold storage arrangement of claim 1, further comprising a powering system at least partially positioned within the utility room and configured to generate an electrical power for powering the first and second refrigeration units.
10. The cold storage arrangement of claim 9, further comprising a roof covering the chamber, and wherein the powering system further includes a plurality of solar panels secured to the roof.
11. The cold storage arrangement of claim 1, further comprising a collection system at least partially positioned within the utility room and configured to collect a liquid condensate from the first and second refrigeration units.
12. The cold storage arrangement of claim 11, further comprising a treatment system configured to treat the collected liquid condensate.
13. The cold storage arrangement of claim 1, further comprising a portable computer unit mounted on the insulated partitioning wall, wherein the insulated partitioning wall is configured to conductively cool the portable computer unit from a cooled air within the insulated compartment.
14. The cold storage arrangement of claim 13, wherein the rear end door has a window aligned with the portable computer unit to visualize the portable computer unit through the window.
15. The cold storage arrangement of claim 1, further comprising a first refrigeration unit and a second refrigeration unit positioned respectively in the first and second refrigeration cabinets.
16. A cold storage arrangement, comprising: an insulated end wall positioned opposite from a rear end wall and a pair of lateral walls extending therebetween, wherein the insulated end wall, the rear end wall, and the pair of lateral walls at least partially define a chamber therein; a roof covering the chamber; an insulated partitioning wall extending through the chamber partitioning the chamber into an insulated compartment toward the insulated end wall and a utility room toward the rear end wall, wherein the insulated partitioning wall extends vertically within the chamber such that the insulated compartment is horizontally opposed from the utility room; an insulated door positioned on the insulated end wall and configured to selectively access the insulated compartment therethrough; a rear end door positioned on the rear end wall and configured to selectively access the utility room therethrough; a first refrigeration cabinet positioned within the utility room and configured to receive a first refrigeration unit for cooling the insulated compartment; a first inlet vent and a first outlet vent configured to fluidly connect the first refrigeration cabinet to the atmospheric air for receiving atmospheric air into the first refrigeration cabinet and discharging a first exhaust air from the first refrigeration cabinet; a second refrigeration cabinet with the utility room and configured to receive a second refrigeration unit for cooling the insulated compartment; and a second inlet vent and a second outlet vent configured to fluidly connect the second refrigeration cabinet to the atmospheric air for receiving atmospheric air into the second refrigeration cabinet and discharging a second exhaust air from the second refrigeration cabinet; and a powering system at least partially positioned within the utility room and configured to generate an electrical power for powering the first and second refrigeration units, wherein the powering system further includes a plurality of solar panels secured to the roof, wherein each of the first and second refrigeration cabinets are configured to fluidly seal from a remainder of the utility room, wherein the first inlet vent and the second inlet vent extend through the rear end wall in fluid communication with the first refrigeration cabinet and the second refrigeration cabinet, wherein the first outlet vent extends through one of the pair of lateral walls in fluid communication with the first refrigeration cabinet, and wherein the second outlet vent extends through the other of the pair of lateral walls in fluid communication with the second refrigeration cabinet.
17. The cold storage arrangement of claim 16, wherein the first refrigeration cabinet is at least partially defined by the rear end wall and one of the lateral side walls, and wherein the second refrigeration cabinet is at least partially defined by the rear end wall and the other of the lateral side walls.
18. The cold storage arrangement of claim 17, wherein the first refrigeration cabinet is further defined by a first interior sidewall positioned within the utility room, and wherein the second refrigeration cabinet is further defined by a second interior sidewall positioned within the utility room.
19. The cold storage arrangement of claim 18, wherein the first and second interior sidewalls are removably connected within the utility room for access within the first and second refrigeration cabinets.
20. A method of cooling products in a cold storage arrangement, wherein the cold storage arrangement includes an insulated end wall positioned opposite from a rear end wall and a pair of lateral walls extending therebetween, wherein the insulated end wall, the rear end wall, and the pair of lateral walls at least partially define a chamber therein; an insulated partitioning wall extending through the chamber partitioning the chamber into an insulated compartment toward the insulated end wall and a utility room toward the rear end wall, wherein the insulated partitioning wall extends vertically within the chamber such that the insulated compartment is horizontally opposed from the utility room; an insulated door positioned on the insulated end wall and configured to selectively access the insulated compartment therethrough; a rear end door positioned on the rear end wall and configured to selectively access the utility room therethrough; a first refrigeration cabinet positioned within the utility room and configured to receive a first refrigeration unit for cooling the insulated compartment; a first inlet vent and a first outlet vent configured to fluidly connect the first refrigeration cabinet to the atmospheric air for receiving atmospheric air into the first refrigeration cabinet and discharging a first exhaust air from the first refrigeration cabinet; a second refrigeration cabinet with the utility room and configured to receive a second refrigeration unit for cooling the insulated compartment; and a second inlet vent and a second outlet vent configured to fluidly connect the second refrigeration cabinet to the atmospheric air for receiving atmospheric air into the second refrigeration cabinet and discharging a second exhaust air from the second refrigeration cabinet, the method comprising: withdrawing a first inlet air through the first inlet vent and into the first refrigeration cabinet in a first direction; withdrawing a second inlet air into the second inlet vent and into the second refrigeration cabinet in the first direction; discharging the first exhaust air through the first outlet vent from the first refrigeration cabinet in a second direction transverse to the first direction; discharging the second exhaust air through the second exhaust vent from the second refrigeration cabinet in a third direction transverse to the first direction; and discharging a cooled air into the insulated compartment to thereby cool the products contained therein.
Description
BRIEF DESCRIPTION OF ACCOMPANYING DRAWINGS
[0008] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and, together with the general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the present cold storage arrangement
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[0022]
DETAILED DESCRIPTION
[0023] The following description of certain examples of the invention should not be used to limit the scope of the present invention. Other examples, features, aspects, embodiments, and advantages of the invention will become apparent to those skilled in the art from the following description, which is by way of illustration, one of the best modes contemplated for carrying out the invention. As will be realized, the invention is capable of other different and obvious aspects, all without departing from the invention. Accordingly, the drawings and descriptions should be regarded as illustrative in nature and not restrictive.
[0024] I. First Exemplary Cold Storage Arrangement
[0025] With respect to
[0026] The insulated compartment (14) provides a storage space for storing of perishable commodities at a predetermined temperature, typically lower than ambient. The perishable commodities are accommodated within the insulated compartment (14) using stacking bins or shelves depending on the necessity of the perishable commodities. The insulated compartment (14) is provided with an insulated door (22), illustrated in
[0027] Non-insulated compartment (16) may be provided, and may house components such as the powering system (32), the refrigeration unit (28) and the air filtration unit (30). In the depicted embodiment, the refrigeration unit (28) houses a condenser, a compressor and an evaporator, enclosed within a high-density polyethylene shell which provides protection thereto. The structural and functional configuration of the refrigeration unit (28) may be as disclosed in U.S. Pat. No. 5,809,789, the disclosure of which is incorporated by reference herein. In the embodiment depicted, the refrigeration unit (28) is a cabinet partitioned into a cold cell and a warm cell by an insulated wall. The evaporator coil and the evaporator fan are situated within the cold cell and surrounded by the insulated wall while the compressor, the condenser and the evaporator fan motor are situated within the warm cell which is located outside the insulated wall. The refrigeration unit (28) being a compact self-contained cabinet enables easy installation, replacement and servicing.
[0028] The non-insulated compartment (16) provides security and protection against the environment, such as the weather, to the powering system (32), the refrigeration unit (28) and the air filtration unit (30). The solar panels (20) are located on the roof (18) of the chamber (12). The battery bank (34) is positioned within the non-insulated compartment (16) so as to be in close proximity to the solar panels. The proximity of the solar panels (20) to the battery bank (34) minimizes the losses involved in the length of the electrical wiring involved and hence reduces the losses involved in transmitting electrical power from the solar panels (20). The non-insulated compartment (16) is provided with an entry door (26) to allow secure and easy access to the non-insulated compartment (16), thus, facilitating maintenance of the powering system (32), the refrigeration unit (28) and the air filtration unit (30).
[0029] The non-insulated compartment (16) includes a pair of spaced apart vents (11) for fluidly communicating atmospheric air into and out of the non-insulated compartment (16). The pair of opposing vents (11) may be positioned on opposite walls of the non-insulated compartment (16) to enable cross flow of the atmospheric air. The air filtration unit (30) is positioned in the path of the atmospheric air coming in through one of the vents (11) to enable filtering of the incoming atmospheric air of dust and debris before being admitted into the condenser of the refrigeration unit (28). Partitions may be included to separate the air inlet side of the condensing coils from the air outlet side so that only filtered air is drawn into the inlet. This helps in eliminating a potential build-up of dust and debris on the condenser and thus maintains the heat transfer efficiency of the refrigeration unit (28) for an increased time period and prevents the compressor from being damaged due to overheating.
[0030] The refrigeration unit (28), powered by the powering system (32), receives filtered atmospheric air from the air filtration unit (30) to transfer heat from the condenser and thereby cooling the refrigerant within the refrigeration unit (28). In a refrigeration cycle, the refrigerant is expanded downstream of the condenser, dropping the temperature of the refrigerant so that the refrigerant can absorb heat from the air flowing across the evaporator coils as the refrigerant flows therethrough. The air within the insulated compartment (14) is continuously cooled by being circulated, by a fan, across the evaporator coils of the refrigeration unit (28), hence forming refrigerated dehumidified air. If necessary, any moisture which condenses out of the air on the evaporator coils or other components of the refrigeration unit (28) may be directed to flow to any suitable location.
[0031] The refrigerated dehumidified air is recirculated through the refrigeration unit (28) so as to maintain the temperature within the insulated compartment (14) at a desired level. The refrigerated dehumidified air flowing from the evaporator coils of the refrigeration unit (28) is guided to the insulated compartment (14) via a duct (15), illustrated in
[0032] The structural and functional configuration of the refrigeration unit (28) enables separation of heated portions and cold portions of the refrigeration unit (28) which capacitates the refrigeration unit (28) to deliver refrigerated cold air into the insulated compartment (14) with increased efficiency. The cold cell of the refrigeration unit (28) may be positioned within an opening provided on the insulating partition wall (13), and may extend partially into the insulated compartment (14), while the warm cell of the refrigeration unit (28) may be positioned within the non-insulated compartment (16). The separation of heated portions and cold portions of the refrigeration unit (28) results in reduction of energy consumption by 25% in comparison to traditional refrigeration systems, thus maximizing the use of the solar electric power generated by the solar panels (20). Further, the high-density polyethylene shell and the components of the refrigeration unit (28) housed therein are substantially recyclable, making the refrigeration unit (28) ecofriendly and affordable.
[0033] Non-insulated compartment (16) may be provided, and may house components such as the powering system (32), the refrigeration unit (28) and the air filtration unit (30). In the depicted embodiment, the refrigeration unit (28) houses a condenser (33a), a compressor (33b) and an evaporator (33c), enclosed within a high-density polyethylene shell which provides protection thereto. The structural and functional configuration of the refrigeration unit (28) may be as disclosed in U.S. Pat. No. 5,809,789, the disclosure of which is incorporated herein by reference. In the embodiment depicted, the refrigeration unit (28) is a cabinet (35a) partitioned into a cold cell (35b) and a warm cell (35c) by an insulated wall (35d). The evaporator coil (35e) and the evaporator fan (35f) are situated within the cold cell (35b) and surrounded by the insulated wall (35d) while the compressor (33b), the condenser (33a) and the evaporator fan motor (35g) are situated within the warm cell (35c) which is located outside the insulated wall (35d). The refrigeration unit (28) being a compact self-contained cabinet enables easy installation, replacement and servicing.
[0034] The battery bank (34) supplies the required power for operation of the refrigeration unit (28) through an inverter (38). The output of inverter (38) may be of any surge, continuous power, output voltage and waveform suitable for the refrigeration unit (28). One such inverter suitable for the embodiment depicted is a Samlex America model SAM-2000-12 with 10.5 v to 15 v input, 115 VAC pure sine wave output, 2000 watts continuous and 4000 watts surge. Or a Samlex America PST-200S-12A may be used. Inverter (38) is a pure wave form inverter, also known as a true sine wave, and has low idle current drain of less than 1 amp, providing peak efficiency of 85%.
[0035] The non-insulated compartment (16) includes a pair of spaced apart vents (11) for fluidly communicating atmospheric air into and out of the non-insulated compartment (16). The pair of opposing vents (11) may be positioned on opposite walls of the non-insulated compartment (16) to enable cross flow of the atmospheric air. The air filtration unit (30) is positioned in the path of the atmospheric air coming in through one of the vents (11) to enable filtering the incoming atmospheric air of dust and debris before being admitted into the condenser (33a) of the refrigeration unit (28). Partitions may be included to separate the air inlet side of the condensing coils (35e) from the air outlet side so that only filtered air is drawn into the inlet. This helps in eliminating a potential build-up of dust and debris on the condenser (33a) and thus maintains the heat transfer efficiency of the refrigeration unit (28) for an increased time period and prevents the compressor (33b) from being damaged due to overheating.
[0036] The refrigeration unit (28), powered by the powering system (32), receives filtered atmospheric air from the air filtration unit (30) to transfer heat from the condenser (33a) and thereby cooling the refrigerant within the refrigeration unit (28). As is known with a refrigeration cycle, the refrigerant is expanded downstream of the condenser (33a), dropping the temperature of the refrigerant so that the refrigerant can absorb heat from the air flowing across the evaporator coils (35e) as the refrigerant flows therethrough. The air within the insulated compartment (14) is continuously cooled by being circulated, by a fan, across the evaporator coils (35e) of the refrigeration unit (28), hence forming refrigerated dehumidified air. If necessary, any moisture which condenses out of the air on the evaporator coils (35e) or other components of the refrigeration unit (28) may be directed to flow to any suitable location.
[0037] The refrigerated dehumidified air is recirculated through the refrigeration unit (28) so as to maintain the temperature within the insulated compartment (14) at a desired level. The refrigerated dehumidified air flowing from the evaporator coils (35e) of the refrigeration unit (28) is guided to the insulated compartment (14) via a duct (15), illustrated in
[0038] The structural and functional configuration of the refrigeration unit (28) enables separation of heated portions and cold portions of the refrigeration unit (28) which capacitates the refrigeration unit (28) to deliver refrigerated cold air into the insulated compartment (14) with increased efficiency. The cold cell (35b) of the refrigeration unit (28) may be positioned within an opening provided on the insulating partition wall (13), and may extend partially into the insulated compartment (14), while the warm cell (35c) of the refrigeration unit (28) may be positioned within the non-insulated compartment (16). The separation of heated portions and cold portions of the refrigeration unit (28) results in reduction of energy consumption by 25% in comparison to traditional refrigeration systems, thus maximizing the use of the solar electric power generated by the solar panels (20). Further, the high-density polyethylene shell and the components of the refrigeration unit (28) housed therein are substantially recyclable, making the refrigeration unit (28) ecofriendly and affordable.
[0039] II. Second Exemplary Cold Storage Arrangement
[0040]
[0041] With respect to
[0042] An electrical breaker (not shown), such as a fuse or breaker switch, is electrically connected to AC and DC power outlets (160, 162) and configured to inhibit electrical draw from the AC and DC power outlet (160, 162) greater than a predetermined maximum limit to preserve sufficient power for cooling system (156). Electrical breaker (not shown) is positioned within a utility room (164) (see
[0043] Cooling system (156) includes a pair of inlet vents (170) mounted through rear end wall (158) and a pair of outlet vents (172) mounted through lateral walls (157) for respective refrigeration units (28) shown with respect to
[0044]
[0045] Within each inner cabinet space (186), inlet and outlet vents (170, 172) as well as air filtration unit (30) are positioned for direct fluid communication with refrigeration unit (28) while inhibiting air leakage into the remainder of inner cabinet space (186). Thereby, each refrigeration unit (28) pulls ambient air from the environment through inlet vent (170) rather than from inner cabinet space (186) and similarly discharges exhaust air directly back into the environment through outlet vent (176) rather than into inner cabinet space (186). An intermediate wall (190) is shown in the present example to extend between refrigeration unit (28) and lateral wall (157) to further fluidly seal in exhaust air (176). Such direct venting of ambient and exhaust air improves the efficiency and increases the useful of refrigeration units (28). In the present example, each refrigeration cabinet (178) is fluidly sealed from a remainder of utility room (164) to further increase efficiency and the useful life of refrigeration units (28), particularly given that some cooling occurs within inner cabinet space (186) through partition wall (13) for cooling refrigeration unit (28) during use.
[0046] Each refrigerated air duct (188) fluidly connects refrigeration unit (28) to duct (15) (see
[0047] In the event that only one refrigeration unit (28) is provided within utility room (164), each refrigeration cabinet (178) remains fluidly sealed from the remainder of utility room (164). In addition, a plug (not shown) is positioned within refrigeration air duct (188) that is not connected to refrigeration unit (28) to inhibit leakage for cooled, refrigerated air from within insulated compartment (14) (see
[0048] As discussed briefly above, PCU (168) is aligned with viewing window (166). More particularly, PCU (168) positioned inward and between refrigeration cabinets (178) and on partition wall (13). Partition wall (13) thereby cools PCU (168) during use as cooling within insulated compartment (14) (see
[0049] A lower compartment (194) within utility room (164) includes battery bank (34) of powering system (150) as well as collection and treatment systems (152, 154) shown in
[0050] Collection system (152) further includes a spigot valve (212) mounted on lateral wall (157) and a liquid conduit (214) in fluid communication between spigot valve (212) and storage tank (210). Spigot valve (212) selectively opens to drain liquid water from storage tank (210) for any desirable use by the user. By way of example, the liquid water collected in storage tank (210) may be used for washing products to be refrigerated and/or maintenance of cold storage arrangement (110), such as for cleaning solar panels (20) of dust and other debris that may otherwise reduce the effectiveness of solar panels (20). A liquid pump (216) may also be fluidly connected to liquid conduit (214) between spigot valve (212) and storage tank (210) to deliver liquid water at increased pressure relative pressure for use. Liquid pump (216) shown with respect to
[0051] In addition to providing liquid water that is untreated from collection system (152), treatment system (154) is also fluidly connected to collection system (152) and thereby configured to provide treated water for use. With respect to
[0052]
[0053] It should be understood that any one or more of the teachings, expressions, embodiments, examples, etc. described herein may be combined with any one or more of the other teachings, expressions, embodiments, examples, etc. that are described herein. The above-described teachings, expressions, embodiments, examples, etc. should therefore not be viewed in isolation relative to each other. Various suitable ways in which the teachings herein may be combined will be readily apparent to those of ordinary skill in the art in view of the teachings herein. Such modifications and variations are intended to be included within the scope of the claims.
[0054] It should be appreciated that any patent, publication, or other disclosure material, in whole or in part, that is said to be incorporated by reference herein is incorporated herein only to the extent that the incorporated material does not conflict with existing definitions, statements, or other disclosure material set forth in this disclosure. As such, and to the extent necessary, the disclosure as explicitly set forth herein supersedes any conflicting material incorporated herein by reference. Any material, or portion thereof, that is said to be incorporated by reference herein, but which conflicts with existing definitions, statements, or other disclosure material set forth herein will only be incorporated to the extent that no conflict arises between that incorporated material and the existing disclosure material.