Method and apparatus for wastewater treatment using gravimetric selection
10112856 ยท 2018-10-30
Assignee
- HAMPTON ROADS SANITATION DISTRICT (Virginia Beach, VA, US)
- D.C. Water & Sewer Authority (Washington, DC, US)
Inventors
- Charles Bott (Virginia Beach, VA, US)
- Maureen O'Shaughnessy (Herndon, VA, US)
- Bernhard Wett (Innsbruck, AT)
- Sudhir Murthy (Washington, DC, US)
Cpc classification
C02F2303/24
CHEMISTRY; METALLURGY
Y02W10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C02F3/1205
CHEMISTRY; METALLURGY
C02F2203/004
CHEMISTRY; METALLURGY
C02F9/00
CHEMISTRY; METALLURGY
C02F3/1221
CHEMISTRY; METALLURGY
B01D21/00
PERFORMING OPERATIONS; TRANSPORTING
B01D21/2488
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D21/26
PERFORMING OPERATIONS; TRANSPORTING
C02F9/00
CHEMISTRY; METALLURGY
B01D21/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and a system for selecting and retaining solids with superior settling characteristics, the method comprising feeding wastewater to an input of a processor that carries out a treatment process on the wastewater, outputting processed wastewater at an output of the processor, feeding the processed wastewater to an input of a gravimetric selector that selects solids with superior settling characteristics, and outputting a recycle stream at a first output of the gravimetric selector back to the processor.
Claims
1. A method for wastewater treatment, comprising: feeding wastewater to an input of a processor that carries out a treatment process on the wastewater; treating the wastewater in the processor; outputting processed wastewater at an output of the processor; feeding the processed wastewater to an input of a gravimetric selector; selecting, at the gravimetric selector, first solids exhibiting a sludge volume index (SVI) of less than about 120 mL/gm; outputting a recycle stream at a first output of the gravimetric selector; outputting a waste stream that comprises solids other than said first solids at a second output of the gravimetric selector to solids handling, where solids handling includes at least one of thickening, stabilizing, conditioning, and dewatering; and supplying the recycle stream to the processor, wherein the feeding of the processed wastewater to the input of the gravimetric selector comprises: feeding the processed wastewater to an input of a separator that separates the wastewater into an underflow and effluent, receiving the underflow from the separator, and gravimetrically selecting the first solids from the underflow and supplying the recycle stream to the first output.
2. The method of claim 1, wherein the recycle stream comprises the first solids.
3. The method of claim 1, wherein the waste stream is rejected.
4. The method of claim 1, wherein the treatment process comprises: a suspended growth activated sludge process; a granular process; an integrated fixed-film activated sludge process; a biological nutrient removal process; an aerobic digestion process; an anaerobic digestion process; or a biological treatment process.
5. The method of claim 4, wherein said biological treatment process comprises an in-line solid-liquid separation process.
6. A method for wastewater treatment, comprising: feeding wastewater to an input of a processor that carries out a treatment process on the wastewater; treating the wastewater in the processor; outputting processed wastewater at an output of the processor; feeding the processed wastewater to an input of a gravimetric selector; selecting, at the gravimetric selector, first solids with predetermined settling and filtration characteristics; outputting a recycle stream at a first output of the gravimetric selector; supplying the recycle stream to the processor, wherein the processor includes a membrane separator; and outputting, at the gravimetric selector, solids other than said first solids.
7. The method of claim 1, wherein the gravimetric selector comprises a cyclone that separates the first solids from second solids exhibiting an SVI of more than about 120 mL/gm.
8. The method of claim 1, wherein the gravimetric selector comprises a centrifuge to separate the first solids from second solids exhibiting an SVI of more than about 120 mL/gm in the wastewater.
9. The method of claim 7, wherein a feed rate to and a geometry of the cyclone are configured to: select for larger or more dense solids; or increase the time available for separation in the cyclone.
10. The method of claim 7, further comprising: controlling a hydraulic loading rate to select settling solids of a predetermined size or density.
11. An apparatus for wastewater treatment, comprising: a processor that comprises an input and an output, the processor being configured to carry out a treatment process; a gravimetric selector that comprises an input, a waste stream output and a recycle stream output; and a separator that comprises an input and an underflow output, the separator being configured to receive a solid-liquid mixture from the processor and produce an underflow, wherein the gravimetric selector is configured to select first solids exhibiting a sludge volume index (SVI) of less than about 120 mL/gm, wherein the gravimetric selector is further configured to output solids other than said first solids at the waste stream output, wherein the recycle stream output of the gravimetric selector is coupled to the input of the processor, and wherein the input of the gravimetric selector is coupled to either the output of the processor or to the underflow output of the separator.
12. The apparatus of claim 11, wherein the recycle stream output of the gravimetric selector supplies a recycle stream to the processor, the recycle stream comprising the first solids.
13. The apparatus of claim 11, wherein the treatment process comprises: a suspended growth activated sludge process; a granular process; an integrated fixed-film activated sludge process; a biological nutrient removal process; an aerobic digestion process; or an anaerobic digestion process.
14. An apparatus for wastewater treatment, comprising: a processor that comprises an input and an output, the processor being configured to carry out a treatment process; a gravimetric selector that comprises an input, a waste stream output and a recycle stream output; and a separator that comprises an input and an underflow output, the separator being configured to receive a solid-liquid mixture from the processor and produce an underflow, wherein the gravimetric selector is configured to select first solids having predetermined settling and filtration characteristics, wherein the gravimetric selector is further configured to output solids other than said first solids at the waste stream output, wherein the recycle stream output of the gravimetric selector is coupled to the input of the processor, wherein the input of the gravimetric selector is coupled to either the output of the processor or to the underflow output of the separator, and wherein the processor comprises a bioreactor that includes an in-line solid to liquid separation process.
15. The apparatus of claim 11, wherein the gravimetric selector comprises a cyclone or a centrifuge that separates the first solids from second solids exhibiting an SVI of more than about 120 mL/gm.
16. The apparatus of claim 15, wherein a feed rate and a geometry of the cyclone are configured to: select for solids with a predetermined size or a predetermined density; or increase a time available for separation in the cyclone.
17. A method for wastewater treatment, the method comprising: receiving wastewater from a wastewater supply; processing the wastewater in a processor to provide processed wastewater; supplying the processed wastewater to a separator that separates the processed wastewater into an underflow and an effluent; gravimetrically selecting first solids exhibiting a sludge volume index (SVI) of less than about 120 mL/gm from the processed wastewater and outputting a recycle stream and a waste stream that comprises solids other than said first solids; supplying the recycle stream as an input to the processor to further process the selected first solids in the recycle stream together with further wastewater received from the wastewater supply; and supplying the waste stream to solids handling, wherein the solids handling includes at least one of thickening, stabilizing, conditioning, and dewatering.
18. The method of claim 1, wherein the processor includes a membrane separator.
19. The apparatus of claim 11, wherein processor comprises a bioreactor that includes an in-line solid to liquid separation process.
20. The method of claim 6, wherein the waste stream comprises solids with poor settling and filtration characteristics or that have increased potential for membrane fouling.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are included to provide a further understanding of the disclosure, are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the detailed description serve to explain the principles of the disclosure. No attempt is made to show structural details of the disclosure in more detail than may be necessary for a fundamental understanding of the disclosure and the various ways in which it may be practiced. In the drawings:
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DETAILED DESCRIPTION OF THE DISCLOSURE
(8) The disclosure and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments and examples that are described and/or illustrated in the accompanying drawings and detailed in the following description. It should be noted that the features illustrated in the drawings are not necessarily drawn to scale, and features of one embodiment may be employed with other embodiments as the skilled artisan would recognize, even if not explicitly stated herein. Descriptions of well-known components and processing techniques may be omitted so as to not unnecessarily obscure the embodiments of the disclosure. The examples used herein are intended merely to facilitate an understanding of ways in which the disclosure may be practiced and to further enable those of skill in the art to practice the embodiments of the disclosure. Accordingly, the examples and embodiments herein should not be construed as limiting the scope of the disclosure. Moreover, it is noted that like reference numerals represent similar parts throughout the several views of the drawings.
(9) The terms including, comprising and variations thereof, as used in this disclosure, mean including, but not limited to, unless expressly specified otherwise.
(10) The terms a, an, and the, as used in this disclosure, means one or more, unless expressly specified otherwise.
(11) Although process steps, method steps, or the like, may be described in a sequential order, such processes and methods may be configured to work in alternate orders. In other words, any sequence or order of steps that may be described does not necessarily indicate a requirement that the steps be performed in that order. The steps of the processes or methods described herein may be performed in any order practical. Further, some steps may be performed simultaneously.
(12) When a single device or article is described herein, it will be readily apparent that more than one device or article may be used in place of a single device or article. Similarly, where more than one device or article is described herein, it will be readily apparent that a single device or article may be used in place of the more than one device or article. The functionality or the features of a device may be alternatively embodied by one or more other devices which are not explicitly described as having such functionality or features.
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(14) Following the pretreatment stage, the remaining solid-liquid mixture 4A, which includes excess wastewater containing accumulated solids, may be sent to a primary separator 5 for gravity settling. The primary separator 5 may include a tank (e.g., a clarifier tank, a sediment tank, etc.), which may have one of a variety of shapes, such as, e.g., rectangular, cone shape, circular, elliptical, and so on. The primary separator 5 may have a chemical or ballast material added to improve solids removal. The primary separator 5 settles the heavier solids from the solid-liquid mixture 4A. The resulting underflow 8A may be output from the primary separator 5 and sent to solids handling for further treatment, such as, e.g., thickening, stabilization, conditioning, dewatering, sludge processing, and so on, as is known by those having ordinary skill in the art.
(15) The resulting solid-liquid mixture 4B containing soluble organic and inorganic contaminants and particulate materials may then be sent to the processor 6. The processor 6 may include a bioreactor. The processor 6 may include an aeration tank (not shown) and live aerobic and facultative bacteria. Air may be added to the mixture 4B to feed a bioreaction process (where aerobic bacteria are grown) in the processor 6. The aerobic bacteria will digest organic material in the presence of the dissolved oxygen.
(16) The processor 6 may further include a membrane module (not shown) for separating relatively pure water from the suspension of organic matter and bacteria. If the membrane module is included in the processor 6, then the separator 9 may be omitted from the systems 200 (shown in
(17) The air may be added to the processor 6 via any known method that can supply air to the solid-liquid mixture 4B. A common method is through the addition of compressed air to fine bubble diffusers (not shown) constructed of perforated flexible membrane materials including EPDM and polyurethane. The processor 6 outputs an oxygenated solid-liquid mixture commonly known as mixed liquor 4C, which is then forwarded to the secondary separator 9,
(18) The secondary separator 9 separates the solid-liquid mixture 4C to produce an underflow 4F, which may then be recycled as part of a separated sludge 7 and sent back to the bioreactor 6, and clarified wastewater as an effluent 10. A portion of the underflow biomass 8B (or mixed liquor) may be wasted from the process and sent to solids handling for further treatment, such as, e.g., thickening, stabilization, conditioning, dewatering, sludge processing, and so on, as is known by those having ordinary skill in the art
(19) Alternatively, the processor 6 may include a membrane (not shown) that may be suspended in the slurry in the processor 6 (instead of the secondary separator 9), which may be appropriately partitioned to achieve the correct airflow, with the surplus withdrawn from the base of the processor 6 at a rate to give the required sludge retention time (SRT).
(20) It is noted that instead of, or in addition to the processor 6, the system 200 may include, e.g., a granular sludge process, an integrated fixed-film activated sludge process, a biological nutrient removal process with various anaerobic, anoxic and aerobic zones with associated internal recycles, an aerobic digestion process, an anaerobic digestion process, and the like, as is known in the art.
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(22) The gravimetric selector 11 may include, e.g., a clarifier, a settling tank, a cyclone, a hydrocyclone, a centrifuge, and the like. The gravimetric separator 11 may include an input and a plurality of outputs, including a waste stream output and a recycle stream output. The gravimetric separator 11 may be positioned to receive the oxygenated solid-liquid mixture or mixed liquor 4D at its input from an output of the processor 6. Alternatively (or additionally), the stream 4C may be input to the gravimetric selector 11. During operation, the gravimetric selector 11 may classify, separate and/or sort particles in the mixture 4D, which may include a liquid or liquid-solid suspension, based on, e.g., the ratio of the centripetal force to fluid resistance of the particles. The gravimetric selector 11 may separate good settling solids from the mixture 4D and output the solids at its recycle stream output as an underflow 4E, which may be fed back to the processor 6 for further processing (e.g., bioreaction, digestion, etc.). The gravimetric selector 11 may output the remaining liquid/liquid-suspension at its waste stream output as a waste stream 8C, which may contain smaller particles and colloids that have the potential to cause MBR membrane fouling, cause turbidity in effluent 10, and induce membrane air diffuser fouling, that may be output from the system for further treatment such as, e.g., sludge processing, dewatering, and so on.
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(24) The gravimetric selector 11 may process the underflow 4F, separating heavier solids from the liquid-solid mixture and outputting the heavier solids as underflow 4E at the recycle stream output and the resulting overflow 8C at the waste stream output of the gravimetric selector 11. The overflow 8C may be forwarded to solids handling for further treatment such as, e.g., stabilization, dewatering, and so on. The underflow 4E may be recycled together with the separated sludge 7 and returned to the processor 6 for further processing.
(25) According to an alternative aspect of the disclosure, wasting of a portion (or all) of the sludge can occur directly from the underflow of the secondary separator 9, which is not shown in the figures.
(26) The gravimetric selector 11 may include any one or more gravity separation devices for selecting and separating solids from a liquid-solid mixture, including, for example, a settling tank, a settling column, a cyclone, a hydrocyclone, a centrifuge, and/or the like. In the gravimetric selector 11, the overflow rate, which is also called the rise rate, can be used as a parameter in selecting good settling solids from the liquor (or sludge). This overflow rate can be adjusted to increase the wasting of poor settling solids, while only retaining good settling solids. An increase in the overflow rate can promote the selection for good settling solids until a certain point is reached, when the detention time is insufficient for proper classification of the solids. The target overflow rate of the gravity selection device should be based on the desired SRT of the process, and the associated need to remove a particular mass of biomass from the system. The specific overflow rate must be tuned to the particular device used, but would generally be expected to be 10 to 100 times the overflow rate of the secondary separation process 7.
(27) Hydrocyclone separation occurs under pressure, and a pressure drop may be used as the energy source for separation. Accordingly, if the gravimetric selector 11 includes a hydrocyclone, the hydrocyclone should be configured so that the input is positioned to feed the incoming liquid-solid mixture tangentially in the hydrocyclone to develop a high radial velocity. Further, the hydrocyclone may have a tapered shape. Hence, a spinning motion may be initiated and acceleration of the fluid may result from the tapered shape of the hydrocyclone. This creates a shear-force that improves settling characteristics of particles by actions such as, e.g., destruction of filaments or displacement of interstitial or bound water. A change in the initial velocity and/or the diameter (size) of the cyclone may result in the selection of different separation rates of desired solids fractions, or conversely results in overflow of non-desirables.
(28) For example, a pair of hydrocyclones may be installed in the waste sludge line of the system 200 (or 300) and configured for a wasting rate of, e.g., about 20 m.sup.3/hr each. The pressure may be set to, e.g., about 1.7 bar. An online pressure sensor (not shown) may be included in the system 200 (or 300), which may provide a control signal for the frequency drive of, e.g., a pump (not shown), which may also be included in the system 200 (or 300). The underflow nozzle(s) in the system 200 (or 300) may have a diameter of, e.g., about 25 mm, thereby reducing any likelihood of vulnerability to clocking.
(29) According to another example, a plurality of cyclones (e.g., a battery of seven cyclones) may be installed in the system 200 (or 300). Each of the cyclones may be configured for a flow rate of 5 m.sup.3/hr. The pressure may be set to, e.g., about 2.1 bar and the diameter of the underflow-nozzle(s) may be set to, e.g., about 22 mm. The system 200 (or 300) may include one or more inline sieves of, e.g., about 5 mm width to protect the cyclone(s) from clogging.
(30) Centrifuge separation often occurs using a solid bowl centrifuge, where an increase in rpm of the centrifuge (e.g., in the range of 500-5000 rpm) increases the gravitational force and thus the settling rate. Accordingly, if the gravimetric selector 11 includes a centrifuge that has a bowl, scroll and pond sections, the centrifuge may expose the liquid-solid mixture in the gravimetric selector 11 to many times the gravitational force that may occur, e.g., in a settling tank. A very small differential rpm (e.g., usually in the range of 1-10 rpm) between the bowl and the centrifuge scroll in the centrifuge can be used to separate the better settling solids from the poorer settling solids that are discharged in the overflow pond section of the centrifuge. Accordingly, by controlling hydraulic loading rate, centrifuge rotational speed, bowl/scroll differential rpm, and managing these rates between predetermined thresholds, the selection of larger and/or more dense solids may be controlled. For example, an increase in the hydraulic loading rate or bowl/scroll differential rpm may improve election of larger and/or more dense solids, while a decrease in these rates may help to increase retention time available for gravimetric separation, and a balanced rate may be used to manage the process. The solids in the pond section are wasted and the heavier scrolled solids can be retained and returned to the processor 6.
(31) An important characteristic of the gravimetric selector 11 is its capability of using an aggressive overflow rate to retain good settling solids in separate equipment associated with a solids waste stream. These good settling solids tend to be both more dense and larger, with the better settling being based on Stokian settling which allows for rapid removal of the material in the gravimetric selector 11. Another important characteristic is the selective removal of smaller particles and colloids from the liquid/liquid-solid mixture that have the potential to cause MBR membrane fouling and/or turbidity in effluent 10, and induce membrane air diffuser fouling in, e.g., the processor 6.
(32) U. S. Patent Application Publication No. US 2013/0001160 discloses a method for the biological purification of ammonium-containing wastewater, which is hereby incorporated herein in its entirety. The disclosed method provides gravimetric separation (e.g., using a hydrocyclone, a centrifuge, or sedimentation) of heavy sludge phase containing slow-growing anaerobic ammonia oxidizing bacteria (ANAMMOX) from light sludge phase and returning the heavy sludge phase to the aeration reactor treating ammonia containing wastewater while feeding light phase sludge to a digester for gas production.
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(34) As seen in
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(36) In
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(38) In
(39) As evident from
(40) An activated sludge process may include a bioreactor that may be used for the treatment of wastewater. The activated sludge process may further include alternative processes for treatment of wastewater e.g., a granular process, an integrated fixed-film activated sludge process, an aerobic digestion process, an anaerobic digestion process, and so on. Any of these processes can be connected to a separation device utilizing gravimetric separation for the recycling or removal of biomass.
(41) While the disclosure has been described in terms of exemplary embodiments, those skilled in the art will recognize that the disclosure can be practiced with modifications in the spirit and scope of the appended claims. These examples are merely illustrative and are not meant to be an exhaustive list of all possible designs, embodiments, applications or modifications of the disclosure.